Duratuf GG109 User manual

ASSEMBLY INSTRUCTIONS

GG109

BASE SIZE: 3.190m x 2.520m

CHECK OUT OUR ASSEMBLY VIDEO

Let Keith and Jusn show you how to build your Guardi-

an shed like a professional.

When used in conjuncon with these assembly instrucons, Keith’s praccal ps and tricks will make your

assembly experience much simpler. Giving you visual guidance through secons that seem tricky on pa-

per, and helping you achieve a awless end result.

To view the video visit www.duratuf.co.nz/guardian-assembly

Note: Assembly video features a GL57. But can be used for reference for any other Guardian model.

BEFORE YOU START:

• Read all instructions carefully

• Identify all parts and check quantities against parts list

• Select a level site

• Do not mark cladding with pencil as lead can cause corrosion to cladding

• During assembly, ensure all drill filings are removed between layers of steel, before riveting together

SAFETY:

• Do not attempt to build your shed in high winds

• Beware of sharp edges, we recommend that you use gloves

• Protect your eyes and ears

• For ease of assembly, use a friend to help

TOOLS REQUIRED:

WARRANTY REQUIREMENTS:

The following maintenance process needs to be adhered to, to qualify for the steel warranty of your Duratuf Guardian

shed.

• Wash all surfaces annually using a hose and soft nylon brush.

• Within 2 km of coast – wash every 3 months as above. After a storm, wash the cladding and the gutters as soon

as possible to remove any highly corrosive salt deposits.

• Volcanic Ash Fallout – wash as soon as possible, removing fall out from roof and gutters.

• Do not allow manures, chemicals or other corrosive materials to have direct contact with cladding.

CONGRATULATIONS ON PURCHASING A DURATUF GUARDIAN SHED.

BEFORE YOU BEGIN THE ASSEMBLY PLEASE NOTE SOME IMPORTANT POINTS

DRILL RIVETER 3.5mm DRILL BIT

HAMMER

LADDER

TAPE MEASURE HEX DRIVENAIL PUNCH

SQUARE DRILL BIT

SKILL SAW

(timber floor only)

GG109 PARTS LIST

Packed By:

Checked By:

Time:

Date:

CLADDING + FLASHING + HARDWARE PACK 1

DESCRIPTION QTY DIAGRAM CHECKED

Front & Back Wall - 1.890m 9

Front & Back Wall 1 Pan Wide - 1.890m 2

Side Wall Angle- 1.920m 4

Side Wall Angle- 1.980m 4

Side Wall Angle - 2.040m 2

Roof - 1.350m 12

Roof 1 Pan - 1.350m 2

Door Sheet Narrow - 1.850m 3

Door Sides - 1.850m 4

Door Jamb - 1.890m 2

Door Brace - 1.160m 2

Door Brace - 0.915m 2

Barge - 1.350m 4

Ridge Cap - 1.800m 2

Weather-strip - 1.850m 1

Door Top/Bottom - 0.945m 2

Door Top/Bottom - 0.495m 2

Jack Studs - 45 x 45

0.200m 2

Hardware Pack 1

Touchup Paint & Brush 1

GG97 PARTS LIST

GG109 PARTS LIST

TIMBER

DESCRIPTION QTY DIAGRAM CHECKED

Front/Back Bottom Plates - H4 (Green)

3.190 m 2

Front & Back Top Plate - H1 (Red)

3.190 m 2

Side Wall Bottom Plates - H4 (Green)

2.520 m 2

Side Wall Top Plates - H1 (Red)

2.520 m 2

Ridge Beam - 140 x 45

3.190m 1

Spouting - 3.225m 2

PACK 2

SECURE SHED

LAY FOUNDATION

ASSEMBLE DOOR

ASSEMBLE BACK

PANEL

ASSEMBLE SIDE

PANELS

ASSEMBLE FRONT

PANEL

ASSEMBLE WALLS

ASSEMBLE ROOF

QUICK OVERVIEW

PARTS LOCATION

Door Sheets

Top Plate Back

Side Wall Sheets

6 Sheets

Barge Flashing

Spouting

Roof Sheets

6 Sheets + 1 x 1pan Sheet

Each Side

Top Plate Side

Top Plate Front

Bottom Plate Front

Bottom Plate Side

Back Wall Sheets

6 Sheets + 1 x 1Pan Sheet

Front Wall Sheets

1 Sheet + 1 x 1Pan Sheet

Door Jambs

Front Wall Sheet x 2

Door Side Flashing

Hinge

Door Brace

Door Top/Bottom

Ridge Beam

Jack Stud

Ridge Flashings x 2

Padbolt Support

FOUNDATION

GUARDIAN WOODEN FLOOR

• The optional Guardian kitset wooden floor is precut and designed

to be fitted into the shed after the shed is assembled.

• Assemble shed as per instructions and fit floor last.

(see page 14 for details).

CONCRETE SLAB FOR RAISED BASE PLATE SHED

To build a raised concrete slab for your shed to sit on, we recom-

mend the following:

• The raised slab size should be 15mm smaller than the base

size of the shed and at least 30mm above ground line.

• The slab should be 80mm thick in the middle and 100mm

thick around the edges.

• The slab should be laid on a solid or compacted base.

• Plastic sheeting under slab will prevent moisture coming

through from underneath.

• During construction, you may raise the bottom timber

plate to allow the wall cladding to protrude 20mm below

the bottom plate. This will stop water flowing between

the bottom plate and the concrete floor.

See note on page 8.

80mm

100mm

7.5mm

20mm

Concrete Floor

Base Plate

Wall Cladding

RAISED BASE PLATE OPTION

(For sheds placed on a raised concrete floor)

No doubt by now you will have decided what sort of base you are putting down.

Please read the section that applies to your situation.

If you choose to pour a concrete base you will need to decide whether you wish to raise the base plate of your shed.

This allows the cladding to protrude below the surface of the concrete and ensures a water tight pad.

See concrete pad specifications below

By choosing this option you will need to make the concrete pad to the specification below.

ASSEMBLE DOOR

SELECT:

3 x 1.850 m Door Sheets (Narrow)

2 x 0.945 m Door Top/Bottom Flashings

2 x 0.495m Door Top/Bottom Flashings

4 x 1.850m Door Side Flashings

2 x 1.160m Door Brace Flashings

2 x 0.915m Door Brace Flashings

6 x Hinges

1 x Padbolt Support Flashing

2 x 1.180 m Door Brace Flashings

108 x Rivets

STEP 1:

• Lay out 2 x door sheets on a flat surface

making sure narrow pans are on the outside.

• Rivet sheets together ensuring ends are flush

with each other.

STEP 2:

• Position door side flashings and door top and

bottom flashings and assemble door as shown,

ensuring narrow face of flashing is on the front

as per fig.1

• Drill and rivet as per diagram.

STEP 4:

• On the back of the door, place door braces in

position as shown in fig.4.

• Ensure that the top and bottom ends of the

braces are under the door flashings as shown

in fig.5 and opposite ends of the braces

overlap in the middle as shown in fig.6.

• Rivet door brace flashings onto back of door

as shown. Where possible, rivet from front of

door.

STEP 3:

• Attach hinges to door side flashing using rivets

provided. Ensure hinge is flush with back of

door, and 60mm in from each end as per fig.2.

• Using six rivets, attach padbolt support as

shown in fig.3.

NARROW PANS

fig.3

fig.4

fig.5

Hinges

fig.6

fig.1

fig.2

SMALL DOOR:

• Assemble small door in same way as large door using 0.495 m top and bottom flashings.

• Before screwing on 0.915m door braces, attach weather strip flashing to back of door side flashing using six rivets

ensuring it protrudes 20mm out from door side.

ASSEMBLE SIDE PANELS

SELECT:

4 x 1.920m Gable Wall Sheets (Angled)

4 x 1.980m Gable Wall Sheets (Angled)

2 x 2.040m Gable Wall Sheets (Angled)

2 x 2.520m Top Plates (Red)

2 x 2.520m Bottom Plates (Green)

120 x 30mm Galv Clouts

16 x Rivets

IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER

BASE PLATE –READ THE FOLLOWING;

For sheds with Raised Base Plate option only (see page 6), deduct

30mm from measurement shown between Top and Bottom Plates on

all wall panels, so cladding protrudes 20mm below bottom plate.

STEP 1:

• Lay out 1 x Top plate and 1 x Bottom plate on a flat surface as shown

(corner cut-outs to face outwards). Measurements between Top and

Bottom plates are critical to ensure wall panels fit together.

STEP 2:

• Place 2 x 1.920 m wall sheets, 2 x 1.980 m and 1 x 2.040 m wall

sheets on top of timber plates with bottom of sheets flush with

each other.

• Rivet sheets together on overlaps as shown.

STEP 3:

• Nail wall sheets to the Top Plate at each end making

sure that the top corners of the sheets are flush with

the top of the Top Plate and that the sides of the wall

sheet overhang the Top Plate by approx 15mm as

shown.

• Check that the Top Plate is straight then nail the

Wall sheet to the Top Plate, 2 clouts per pan.

(see fig. 1).

Standard Shed — Bottom Plate will protrude be-

low wall sheet by approximately 10mm.

Raised base plate shed — Wall sheet will protrude

below the Bottom Plate by 20mm.

STEP 4:

• Nail the wall sheets to the Bottom Plate at each end ensuring each side

of wall sheets overhangs the end of Bottom Plate by 15mm. Check that

the distance between the Top and Bottom Plates is correct. (As per

diagram in step 1)

• Check that the Bottom Plate is straight then nail the wall sheets to the

Bottom Plate, two clouts per pan (see fig. 1).

BOTTOM PLATE

1853mm 1853mm

TOP PLATE

REPEAT THESE STEPS TO MAKE SECOND SIDE WALL PANEL

IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER

BASE PLATE –READ THE FOLLOWING;

For sheds with Raised Base Plate option only (see page 6), deduct

30mm from measurement shown between Top and Bottom Plates on

all wall panels, so cladding protrudes 20mm below bottom plate.

Ie. reduce 1850mm to 1820mm between Plates.

fig.1

RIB

PAN

CLOUT

TIMBER PLATE

TOP PLATE

BOTTOM PLATE

RIVET

RIVET RIVET

TOP PLATE

15mm 15mm

BOTTOM PLATE

15mm 15mm

1853mm 1853mm

TOP PLATE

15mm

RIVET

ASSEMBLE BACK PANEL

SELECT:

6 x 1.890 m Wall Sheets

1 x 1.890 m 1 Pan Wall Sheet

1 x 3.190 m Top Plate (Red)

1 x 3.190 m Bottom Plate (Green)

76 x 30mm Galv Clouts

12 x Rivets

STEP 1:

• Lay out 1 x Top Plate and 1 x Bottom Plate on a

flat surface as shown (corner cutouts to face in-

wards).

STEP 2:

• Place 6 x 1.890 m wall sheets and 1 x 1.890 m 1

pan wall sheet on top of timber Plates with bottom

of sheets flush with each other.

• Rivet the sheets together on overlaps as shown.

STEP 3:

• Nail the wall sheets to the Top Plate at each end making sure

that the top of the sheets are flush with the top of the Top

Plate and that the sides of the wall sheets overhang the Top

Plate by 15mm as shown.

• Check that the Top Plate is straight then nail wall sheets to

the Top Plate, using two clouts per pan.

STEP 4:

• Nail the wall sheets to the Bottom Plate at each end,

ensuring that each side of the wall sheets overhangs the

Bottom Plate by 15mm and that the distance between

the Top and Bottom Plates is correct. (As shown)

• Check that the Bottom Plate is straight then nail

wall sheets to the Bottom Plate, using two clouts per pan.

BOTTOM PLATE

1854mm 1854mm

TOP PLATE

Standard Shed — Bottom Plate will protrude below wall

sheet by approximately 10mm.

Raised base plate shed — Wall sheet will protrude below

the Bottom Plate by 20mm.

IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER

BASE PLATE –READ THE FOLLOWING;

For sheds with Raised Base Plate option only (see page 6), deduct

30mm from measurement shown between Top and Bottom Plates on

all wall panels, so cladding protrudes 20mm below bottom plate.

TOP PLATE

BOTTOM PLATE

TOP PLATE

15mm 15mm

1854mm 1854mm

BOTTOM PLATE

15mm 15mm

TOP PLATE

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