Dickey-John GAC500XT User manual

TABLE OF CONTENTS
Safety Notices ......................................................................................................1
Introduction ..........................................................................................................3
Testing Samples (Quick Start) ...........................................................................................3
Features .............................................................................................................................3
Specifications .....................................................................................................................4
Installation And Setup .........................................................................................5
Removing Shipping Screws ...............................................................................................5
Unit Positioning ..................................................................................................................5
Power Connection .............................................................................................................6
Printing Capabilities ...........................................................................................................6
Startup ..................................................................................................................7
Switchpad Definitions ........................................................................................................7
Settings .................................................................................................................9
Units .................................................................................................................................10
Selecting Language .........................................................................................................10
LCD Contrast ...................................................................................................................11
TW Bias Access Code .....................................................................................................11
Output Options .................................................................................................................12
Measuring Moisture ...........................................................................................13
Preparing To Measure Moisture ......................................................................................13
Loading Hopper ...............................................................................................................14
Grain Selection ...................................................................................................17
Grain Calibrations ..............................................................................................19
Entering New Grain Calibrations .....................................................................................19
Modifying Grain Information .............................................................................................20
Diagnostics .........................................................................................................23
Cell Test ...........................................................................................................................23
Temperature ....................................................................................................................26
Weight Check ..................................................................................................................26
Display Test .....................................................................................................................28
System Information ..........................................................................................................28
Troubleshooting .................................................................................................29
Shipping And Transportation ...........................................................................................29
Cleaning And Care ..........................................................................................................29
Error Codes .....................................................................................................................30
Replacement Parts ..........................................................................................................35
11001-1352-200510 i

TABLE OF CONTENTS
ii 11001-1352-200510

OPERATOR’S MANUAL
SAFETY NOTICES
Safety notices are one of the primary ways to call attention to potential
hazards.!This Safety Alert Symbol identifies important
safety messages in this manual. When you see
this symbol, carefully read the message that
follows. Be alert to the possibility of personal
injury or death.
Use of the word WARNING indicates a potentially hazardous
situation which, if not avoided, could result in death or serious
injury.
Use of the word CAUTION with the Safety Alert Symbol indicates a
potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
Use of the word CAUTION without the safety alert symbol
indicates a potentially hazardous situation which, if not avoided,
may result in equipment damage.
GAC500XT
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OPERATOR’S MANUAL
2 SAFETY NOTICES GAC500XT
11001-1352-200510

OPERATOR’S MANUAL
INTRODUCTION
The DICKEY-john Grain Analysis Computer GAC500XT™quickly tests
grain and automatically calculates moisture content, temperature, and
approximate test weight (density) of the sample. The unit measures empty
cell characteristics, prompts for sample loading, tests the sample, and
displays the results. The selected grain name is also displayed during the
measurement sequence.
TESTING SAMPLES (QUICK START)
Performing a grain sample analysis consists of six basic steps.
1.
2.
3.
4.
Press the MEASURE function using the Arrow buttons
Press the Enter button to initiate a measurement sequence.
Follow display instructions to empty the cell
Press the Enter button to initiate empty cell measurements. A
progress bar will indicate measurement status.
5. Fill the hopper, strike the grain using the grain loader/striker (refer to
Figure 16), and press the Enter button to initiate grain measurement.
Again, a progress bar will indicate measurement status.
6. Read the test results on the display. Results include moisture,
temperature, and test weight.
FEATURES
Major features of the GAC500XT include:
•
•
•
•
•
•
•
•
•
Memory for up to sixteen grain calibrations.
Switchpad entry for updating grain calibration revisions.
Error messages display when moisture, temperature, or weight is out
of range.
Switchpad entry for new or unique grain measurements.
12 Vdc mobile adapter.
English/Metric units.
Multiple language groups/dependent upon region.
Audible alarm to signal key depression and measurement culmination.
Print capabilities.
GAC500XT
11001-1352-200510 INTRODUCTION 3

OPERATOR’S MANUAL
Figure 1
GAC500XT Display And Switchpad
POWER ESC ENTER
HOME
SPECIFICATIONS
• Supply voltage and frequency
– wall mount adapter: 90VAC to 264 VAC, 47 to 63 Hz, 0.4A max
– 6-Volt vehicle adapter: 12-24VDC.
Operating temperature range: 5°C to 45°C (41°F to 113°F). If the
temperature range is exceeded, the until will measure moisture and
display an error message warning the operator that the readings do not
necessarily meet unit specifications.
Grain temperature range: 0°C to 50°C (32°F to 122°F). If the
temperature range is exceeded, the unit will measure moisture and
display an error message warning the operator that the readings do not
necessarily meet unit specifications.
Unit-grain temperature difference limit: the maximum allowable
difference between the empty cell and grain temperature is 20°C
(36°F). If the temperature range is exceeded, the unit will measure
moisture and display an error message warning the operator that the
readings do not necessarily meet unit specifications.
Classes/types of grain or seed: calibration bulletins may be obtained
through the DICKEY-john website (www.dickey-john.com) or by
requesting a calibration bulletin at:
DICKEY-john Corporation
5200 DICKEY-john Road
Auburn, Illinois 62615
(800) 637-3302
•
•Weight: 5.78 kg (13 lbs)
Shipping weight: 6.35 kg (14 lbs)
•
•
•
•
4 INTRODUCTION GAC500XT
11001-1352-200510

OPERATOR’S MANUAL
INSTALLATION AND SETUP
Before shipping, the GAC500XT is tested and inspected to ensure the unit
is fully operational and meets all measurement specifications. After
unpacking, inspect for damage that may have occurred during transit. Save
all packing material until inspection is complete. If damage is found,
immediately file a claim with the carrier. Also notify your DICKEY-john Sales
Representative.
NOTE: Before relocating or
shipping the GAC500XT,
the shipping screws must
be replaced.
REMOVING SHIPPING SCREWS
Once the GAC500XT is placed in a level location, remove the shipping
screws.
Make sure shipping screws are removed prior to operating the
GAC500XT. Failure to do so may permanently damage the unit.
Figure 2
Removing Shipping Screws
GAC50 0XT
TM
Shipping
Screws
UNIT POSITIONING
To achieve the most precise measurements, select a location that is clean,
level, and protected from rapid changes in temperature. Level installation
helps to ensure weight measurement that correlates with the GAC2100.
GAC500XT
11001-1352-200510 INSTALLATION AND SETUP 5

OPERATOR’S MANUAL
POWER CONNECTION
Using either the AC power adapter or the mobile power adapter, connect
the unit on the right rear to the wall outlet or mobile plug, respectively.
Figure 3
Power Connection
Serial Port
(Printer
connection)
Power Plug
(rear of GAC500XT)
PRINTING CAPABILITIES
The GAC500XT will print to a DICKEY-john Strip Printer PRTS (110v) and
PRTSI (220v) in a column format, as illustrated in Figure 4. The output from
the printer port (Figure 3) is in RS-232 serial format, 1200 baud, 8 data bits,
no parity, and 1 stop bit.
Figure 4
Example of GAC500XT Printout
D I C K E Y - J O H N CO R P.
G AC5 0 0 X T
S/ N:000003
L INE WHEAT
910 828
MOIS T. : 1 2 .5 %
T W: 61.5 LB/BU
T EMP.:
6 8 .3 F
= == = = ======= =======
6 INSTALLATION AND SETUP GAC500XT
11001-1352-200510

OPERATOR’S MANUAL
STARTUP
Before powering the unit, ensure the shipping screws have been
removed.
Press the Power button to power up the unit. The Startup screen will
appear.
POWER Figure 5
Startup Screen
Power button
DICKEY-john Corp.
GAC500 XT
Up and Down Arrow buttons SWITCHPAD DEFINITIONS
UP AND DOWN ARROW BUTTONS
ENTER The Up and Down Arrow buttons are used to select menu items,
increment/decrement digits, or select characters.
Enter button ENTER BUTTON
The Enter button is used to navigate into highlighted functions, initiate
actions, or accept data.
ESC ESCAPE BUTTON
The Escape (ESC) button is used to navigate to the previous screen.
Escape button
RIGHT AND LEFT ARROW BUTTONS
The Right and Left Arrow buttons are used to select digits or characters.
Left and Right Arrow buttons HOME BUTTON
The Home button is used to return to the Main menu.
HOME
Home button
GAC500XT
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OPERATOR’S MANUAL
8 STARTUP GAC500XT
11001-1352-200510
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