Blue-White F-2000 User manual
F-2000
INSTRUCTION MANUAL
5300 Business Drive
Huntington Beach, CA 92649
USA
Phone: 714-893-8529 FAX: 714-894-9492
Website: www.blue-white.com
Blue-White
Industries, Ltd.
R
Page 2
TABLE OF CONTENTS
SECTION HEADING PAGE
1.0..................................Introduction..................................................3
2.0..................................Features........................................................3
3.0..................................Applications.................................................3
4.0..................................Specifications..............................................4
4.1............................Physical..........................................................4
4.2............................Dimensional Drawing.....................................5
4.3............................Temperature vs. Pressure Graph..................6
5.0..................................Flow ranges..................................................7
6.0..................................Mounting Options........................................8
7.0..................................Electrical Wiring Connections...................10
7.1............................Enclosure Knock-Out Instructions.................10
7.2............................Optional Circuit Board Installation.................10
7.3............................Model RT Circuit Board Wiring......................11
7.4............................Model FHXX and FCXX Sensor Wiring.........12
8.0..................................Operation......................................................13
8.1............................Theory of operation.......................................13
8.2............................Model RT Operation......................................14
8.2.1..................Model RT Applications...................................14
8.2.2..................Model RT Features........................................15
8.2.3..................How to Determine Calibration Constants......15
8.2.4..................Programming the Model RT...........................18
8.2.5..................Calibration Constants....................................20
8.3............................Programming flow chart.................................22
9.0..................................Maintenance.................................................23
9.1............................F-2000 parts list.............................................24
9.2............................F-2000 exploded view....................................25
9.3............................Troubleshooting.............................................26
F-2000
Page 3
F-2000
1.0 INTRODUCTION TO THE F-2000
Congratulations on purchasing the F-2000 electronic flow meter. The F-2000 is
designed to measure the flow of a fluid in a pipe. The meter is factory calibrated to
any engineering units and displays the rate of flow or the total of flow on a 6 digit LCD
display. Two AAA batteries power the unit for up to one year.
There are four models are available:
RT = Rate and Totalizer
AO = 4-20mA, 0-10 VDC Analog Output, flow rate and totalizer
PC = Batch processing, flow rate alarm, proportional chemical metering, flow rate
and totalizer.
AP = Analog output, batch processing, flow rate alarm, proportional chemical
metering, flow rate and totalizer.
2.0 FEATURES
3.0 APPLICATIONS
Model RT
! Measure and display the flow rate
! Measure and display the total flow
Model AO
!Measure and display the flow rate
!Measure and display the total flow
!Control external devices with
4-20mA control signal
!Control external devices with
0-10VDC control signal
Model PC
! Measure and display the flow rate
! Measure and display the total flow
! Maintain a flow rate range alarm
! Trigger a high flow rate alarm
! Trigger a low flow rate alarm
! Manually controlled batch
processing
! Timed auto-reset batch processing
! Proportional flow chemical pump
process control
!Battery powered rate and total
!Extended battery life mode
(screen blanks after 30 seconds)
!Easy to read, eight digit LCD
display
!Installs quickly on existing pipe
!Factory programmed
!Field programmable front panel
push buttons
!No pressure drop
!Weather resistant enclosure
(NEMA 4X)
!Corrosion resistant PVDF sensor
!Corrosion resistant ABS enclosure
!High accuracy
!Extended flow range
!Front panel security lockout
!Minimal maintenance required
Page 4 F-2000
4.0 SPECIFICATIONS
4.1 Physical
Maximum Working Pressure...................300 psig (20.7 bar)
o o
Maximum fluid temperature.....................200 F (93 C) - saddle and sensor only
o o
200 F (93 C) - polypropylene and PVDF
o o
140 F (60 C) - molded PVC tee units
o o
140 F (60 C) - when mounted on PVC
o o o o
Ambient temperature range.....................32 F (0 C) to 110 F (43 C)
Enclosure................................................NEMA 4X (acceptable for outdoor use)
NOTE: Protect the LCD display from direct sunlight.
Sensor Accuracy......................................±1% of full scale reading
Repeatability............................................±1% of full scale reading
Power requirements................................15 VDC Nominal
(15 - 24 VDC Absolute - DO NOT EXCEED 24.0 VDC)
Model RT units only................................Four standard AA alkaline batteries or
15-24VDC Plug in transformer
(Battery life expectancy 1 year minimum)
All units...................................................15-24VDC (plug-in transformer supplied)
Model AO analog output board................Linear, Non-isolated, powered loop.
(250 ohm max for 4-20 ma / 500 ohms minimum for 0-10 VDC)
Model PC Process control board.............Relay SPDT, NO/NC Maximum
switching load 8 amps @ 115 VAC, 220 VAC, 230 VAC 7 amps @ 30 VDC
(resistive load)
Maximum fluid debris size.......................0.020” diameter
Page 5
F-2000
Fig. 1
3.25 in.
(82.55 mm)
4.00 in.
(101.6 mm)
4.00 in.
F-2000
®
BLUE-WHITE INDUSTRIES
Flow Monitoring System
TOTAL
CLEAR
CLEAR
SETPOINT
ENTER
8888.8888
MA BATCH # RATE TOTAL SETPOINT
(101.6 mm)
4.2 Dimensional Drawing
Page 6 F-2000
4.3 Temperature vs. Pressure
Note: Pressure and temperature limits are inversely proportional.
PSIg (BAR)
Temperature
When mounted on Molded PVC Tee or PVC pipe units
180°F (82.2°C)
190°F (87.8°C)
200°F (93.3°C)
170°F (76.7°C)
160°F (71.1°C)
150°F (65.6°C)
When mounted on Polypropylene and PVDF inline units
100°F (37.8°C)
90°F (32.2°C)
80°F (26.7°C)
70°F (21.1°C)
0 (0) 60 (4.1) 120 (8.3) 180 (12.4) 240 (16.5) 300 (20.7)
Fig. 2
140°F (60.0°C)
130°F (54.4°C)
120°F (48.9°C)
110°F (43.3°C)
5.0 FLOW RANGES
Note: Due to increased wear on the paddle and axle, continuous
operation at the upper 25% of the flow range is not recommended
Pipe Size
50 MM - PN 10 & 16
63 MM - PN 10 & 16
90 MM - PN 10 & 16
110 MM - PN 10 & 16
160 MM - PN 10 & 16
200 MM - PN 10 & 16
LPM 1
4200 - 4200070.0 - 700.0
110 - 1100
230 - 2300
350 - 3500
720 - 7200
1150 - 11500
LPH 1
6600 - 66000
13800 - 138000
21000 - 210000
43000 - 430000
70000 - 700000
M3H 1
4.20 - 42.00
6.60 - 66.00
13.8 - 138.0
21.0 - 210.0
43.0 - 430.0
70.0 - 700.0
METRIC PIPES
SADDLES - Standard Flow [Min - Max]
160 MM - PN 10
200 MM - PN 10
1700 - 17000
2700 - 27000
100000 - 1000000
170000 - 1700000
100 - 1000
170 - 1700
Page 7
GPM = Gallons Per Minute
LPM = Litters Per Minute
OZM = Ounces Per Minute
GPH = Gallons Per Hour
LPH = Litters Per Hour
M3H = Cubic Meters per
Hour
GPD = Gallons Per Day
LPD = Litters Per Day
SADDLES - Standard Flow [Min - Max]
Pipe Size
1-1/2” IPS
2.0” IPS
3.0” IPS
4.0” IPS
6.0” IPS
8.0” IPS
GPM 1
15.0 - 150.0
30.0 - 300.0
60.0 - 600.0
100 - 1000
250 - 2500
400 - 4000
GPH 1
900 - 9000
1800 - 18000
3600 - 36000
6000 - 60000
15000 - 150000
24000 - 240000
GPD 1
21500 - 215000
43000 - 430000
86500 - 865000
144000 - 1440000
360000 - 3600000
575000 - 5750000
10.0” IPS
12.0” IPS
600 - 6000
800 - 8000
36000 - 360000
48000 - 480000
865000 - 8650000
1150000 - 11500000
LPM 1
60.0 - 600.0
100 - 1000
250 - 2500
400 - 4000
900 - 9000
1500 - 15000
LPH 1
3600 - 36000
6000 - 60000
15000 - 150000
24000 - 240000
54000 - 540000
90000 - 900000
2200 - 22000
3000 - 30000
132000 - 1320000
180000 - 1800000
IPS PIPES
MOLDED INLINE BODIES [Min - Max]
Pipe Size
3/8”
1/2”
3/4”
1”
3/8”
1/2”
3/4”
1”
1-1/2”
1-1/2”
2”
1-1/2”
2”
2”
2”
2.00 - 20.00
GPM
48.0 - 480.0.800 - 8.000
3.00 - 30.00
5.00 - 50.00
GPH
120 - 1200
300 - 3000
GPD
1100 - 11000
2800 - 28000
4320 - 43200
7200 - 72000
180 - 1800
LPM
3.00 - 30.00
7.00 - 70.00
11.0 - 110.0
20.0 - 200.0
.500 - 5.000
20.0 - 200.0.400 - 4.000
.800 - 8.000
2.00 - 20.00
30.00 - 300.0
120 - 1200
550 - 5500
700 - 7000
1100 - 11000
2800 - 28000
48.0 - 480.0
1.00 - 10.00
2.00 - 20.00
3.00 - 30.00
7.00 - 70.00
10.0 - 100.0
240 - 24004.00 - 40.00
10.0 - 100.0
600 - 6000
5700 - 57000
14400 - 144000
14400 -144000600 - 6000
15.0 - 150.0
40.0 - 400.0
40.0 - 400.0
4.00 - 40.00
360 - 36006.00 - 60.00
6.00 - 60.00
20.0 - 200.0
240 - 2400
1200 - 12000
8600 - 86000
5700 - 57000
8600 - 86000
28800 - 288000
360 - 3600
25.0 - 250.0
15.0 - 150.0
25.0 - 250.0
70.0 - 700.0
1
RANGE#
1
1
1
2
2
2
2
3
1
3
1
2
2
4
M3H 1
3.60 - 36.00
6.00 - 60.00
15.0 - 150.0
24.0 - 240.0
54.0 - 540.0
90.0 - 900.0
132 - 1320
180 - 1800
180 - 1800
LPH
420 - 4200
660 - 6600
1200 - 12000
M3H
0.180 - 1.800
0.420 - 4.200
0.660 - 6.600
1.20 - 12.00
60.0 - 600.0
120 - 1200
180 - 1800
420 - 4200
0.060 - 0.600
0.120 - 1.200
0.180 - 1.800
0.420 - 4.200
900 - 9000
2400 - 24000
2400 - 24000
0.900 - 9.000
2.40 - 24.00
2.40 - 24.00
1500 - 15000
900 - 9000
1500 - 15000
4200 - 42000
1.50 - 15.00
0.900 - 9.000
1.50 - 15.00
4.20 - 42.00
F-2000
75 MM - PN 10 & 16 150-1500 9000 - 90000 9.00 - 90.00
2.5” IPS 40.0 - 400.0 2400 - 240000 57600 - 576000 150 - 1500 9000 - 90000 6.00 - 60.00
Page 8
Panel Mount
Rotating Display
Step 2: Rotate 90° Step 3: Re-attach Screws
Step 1: Remove Two Screws
Fig. 6
Angle Mount on Horizontal Pipe
45° Acceptable45° Acceptable
Recommended
Vertical
Fig. 7
Fig. 9
Fig. 8
.032
.000
3.622 ± in.
.80
.00
(92.0 ± mm)
F-2000
PANEL
BRACKET
STUDS
WASHERS
HEX NUTS
CAP PLUG
6.0 MOUNTING OPTIONS
F-2000
Page 9
Optional Pipe and Wall Mount Adapter Kit
Wall Mount
Ordering Information
Kit Number
71000-301
71000-302
71000-303
71000-304
71000-305
71000-306
71000-307
Decription
Wall Mount Kit
Pipe Mount Kit for 1-1/2” pipe
Pipe Mount Kit for 2” pipe
Pipe Mount Kit for 3” pipe
Pipe Mount Kit for 4” pipe
Pipe Mount Kit for 6” pipe
Pipe Mount Kit for 8” pipe
Pipe Mount
F-2000
®
BLUE-WHITE INDUSTRIES
Flow Monitoring System
TOTAL
CLEAR
CLEAR
SETPOINT
ENTER
F-2000
®
BLUE-WHITE INDUSTRIES
Flow Monitoring System
TOTAL
CLEAR
CLEAR
SETPOINT
ENTER
Fig. 10
Fig. 11
Pipe
Display
Module
Mounting
Base
Screw
Wire to
Sensor
Clamp
Cap
Plug
Wall
Wall
Screw
Mounting
Base
Display
Module
Wire to
Sensor
Screw
Cap
Plug
71000-414 Pipe Mount Kit for 10” pipe
71000-415 Pipe Mount Kit for 12” pipe
F-2000
Page 10
Option A: Conduit Connection
1. Remove the red cap plug.
2. Install your pipe fitting (1/2 - 14
NPT male end).
Option B: Liquid-Tight Connections
1. Remove knock-out(s) using a
screwdriver.
2. Trim edge(s) with a knife and
remove sharp edges.
3. Install the provided liquid-tight
connector(s).
Notes:
For the large liquid-tight connector (3/4” knock-out), the acceptable cable
diameter is between .200 - .394 in (5.1 - 10.0 mm).
For the small liquid-tight connector (1/2” knock-out), the acceptable cable
diameter is between .118 - .255 in (3.0 - 6.5 mm).
Option A:
1/2-14 MPT Red
Cap Plug (for pipe
fitting)
Option B:
1/2 DIA. Knock-out
(small liquid-tight
connector)
Option B:
3/4 DIA. Knock-out
(large liquid-tight
connector)
Internal View
7.0 F-2000 Electrical Wiring Connections
7.1 Enclosure knock-out Instructions
7.2 Optional Circuit Board Installation
C A U T I O N : D I S C O N N E C T P O W E R
SOURCE BEFORE SERVICING.
1. Carefully align optional
board’s Pin Header with
the Pin Header socket
located on the main circuit
board.
2. Press firmly into place.
3. Secure the board with the
two screws provided.
F-2000
Enclosure
Cover
N.C.
N.O.
C
F-2000-PC
(OPTIONAL BOARD) F-2000-AO
(OPTIONAL BOARD)
F-2000-RT
(MAIN BOARD)
F-2000
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