Blue-White F-2000 User manual

F-2000

INSTRUCTION MANUAL

5300 Business Drive

Huntington Beach, CA 92649

USA

Phone: 714-893-8529 FAX: 714-894-9492

E mail: [email protected] or [email protected]

Website: www.blue-white.com

Blue-White

Industries, Ltd.

Page 2

TABLE OF CONTENTS

SECTION HEADING PAGE

1.0..................................Introduction..................................................3

2.0..................................Features........................................................3

3.0..................................Applications.................................................3

4.0..................................Specifications..............................................4

4.1............................Physical..........................................................4

4.2............................Dimensional Drawing.....................................5

4.3............................Temperature vs. Pressure Graph..................6

5.0..................................Flow ranges..................................................7

6.0..................................Mounting Options........................................8

7.0..................................Electrical Wiring Connections...................10

7.1............................Enclosure Knock-Out Instructions.................10

7.2............................Optional Circuit Board Installation.................10

7.3............................Model RT Circuit Board Wiring......................11

7.4............................Model FHXX and FCXX Sensor Wiring.........12

8.0..................................Operation......................................................13

8.1............................Theory of operation.......................................13

8.2............................Model RT Operation......................................14

8.2.1..................Model RT Applications...................................14

8.2.2..................Model RT Features........................................15

8.2.3..................How to Determine Calibration Constants......15

8.2.4..................Programming the Model RT...........................18

8.2.5..................Calibration Constants....................................20

8.3............................Programming flow chart.................................22

9.0..................................Maintenance.................................................23

9.1............................F-2000 parts list.............................................24

9.2............................F-2000 exploded view....................................25

9.3............................Troubleshooting.............................................26

F-2000

Page 3

F-2000

1.0 INTRODUCTION TO THE F-2000

Congratulations on purchasing the F-2000 electronic flow meter. The F-2000 is

designed to measure the flow of a fluid in a pipe. The meter is factory calibrated to

any engineering units and displays the rate of flow or the total of flow on a 6 digit LCD

display. Two AAA batteries power the unit for up to one year.

There are four models are available:

RT = Rate and Totalizer

AO = 4-20mA, 0-10 VDC Analog Output, flow rate and totalizer

PC = Batch processing, flow rate alarm, proportional chemical metering, flow rate

and totalizer.

AP = Analog output, batch processing, flow rate alarm, proportional chemical

metering, flow rate and totalizer.

2.0 FEATURES

3.0 APPLICATIONS

Model RT

! Measure and display the flow rate

! Measure and display the total flow

Model AO

!Measure and display the flow rate

!Measure and display the total flow

!Control external devices with

4-20mA control signal

!Control external devices with

0-10VDC control signal

Model PC

! Measure and display the flow rate

! Measure and display the total flow

! Maintain a flow rate range alarm

! Trigger a high flow rate alarm

! Trigger a low flow rate alarm

! Manually controlled batch

processing

! Timed auto-reset batch processing

! Proportional flow chemical pump

process control

!Battery powered rate and total

!Extended battery life mode

(screen blanks after 30 seconds)

!Easy to read, eight digit LCD

display

!Installs quickly on existing pipe

!Factory programmed

!Field programmable front panel

push buttons

!No pressure drop

!Weather resistant enclosure

(NEMA 4X)

!Corrosion resistant PVDF sensor

!Corrosion resistant ABS enclosure

!High accuracy

!Extended flow range

!Front panel security lockout

!Minimal maintenance required

Page 4 F-2000

4.0 SPECIFICATIONS

4.1 Physical

Maximum Working Pressure...................300 psig (20.7 bar)

o o

Maximum fluid temperature.....................200 F (93 C) - saddle and sensor only

o o

200 F (93 C) - polypropylene and PVDF

o o

140 F (60 C) - molded PVC tee units

o o

140 F (60 C) - when mounted on PVC

o o o o

Ambient temperature range.....................32 F (0 C) to 110 F (43 C)

Enclosure................................................NEMA 4X (acceptable for outdoor use)

NOTE: Protect the LCD display from direct sunlight.

Sensor Accuracy......................................±1% of full scale reading

Repeatability............................................±1% of full scale reading

Power requirements................................15 VDC Nominal

(15 - 24 VDC Absolute - DO NOT EXCEED 24.0 VDC)

Model RT units only................................Four standard AA alkaline batteries or

15-24VDC Plug in transformer

(Battery life expectancy 1 year minimum)

All units...................................................15-24VDC (plug-in transformer supplied)

Model AO analog output board................Linear, Non-isolated, powered loop.

(250 ohm max for 4-20 ma / 500 ohms minimum for 0-10 VDC)

Model PC Process control board.............Relay SPDT, NO/NC Maximum

switching load 8 amps @ 115 VAC, 220 VAC, 230 VAC 7 amps @ 30 VDC

(resistive load)

Maximum fluid debris size.......................0.020” diameter

Page 5

F-2000

Fig. 1

3.25 in.

(82.55 mm)

4.00 in.

(101.6 mm)

4.00 in.

F-2000

BLUE-WHITE INDUSTRIES

Flow Monitoring System

TOTAL

CLEAR

SETPOINT

ENTER

8888.8888

MA BATCH # RATE TOTAL SETPOINT

(101.6 mm)

4.2 Dimensional Drawing

Page 6 F-2000

4.3 Temperature vs. Pressure

Note: Pressure and temperature limits are inversely proportional.

PSIg (BAR)

Temperature

When mounted on Molded PVC Tee or PVC pipe units

180°F (82.2°C)

190°F (87.8°C)

200°F (93.3°C)

170°F (76.7°C)

160°F (71.1°C)

150°F (65.6°C)

When mounted on Polypropylene and PVDF inline units

100°F (37.8°C)

90°F (32.2°C)

80°F (26.7°C)

70°F (21.1°C)

0 (0) 60 (4.1) 120 (8.3) 180 (12.4) 240 (16.5) 300 (20.7)

Fig. 2

140°F (60.0°C)

130°F (54.4°C)

120°F (48.9°C)

110°F (43.3°C)

5.0 FLOW RANGES

Note: Due to increased wear on the paddle and axle, continuous

operation at the upper 25% of the flow range is not recommended

Pipe Size

50 MM - PN 10 & 16

63 MM - PN 10 & 16

90 MM - PN 10 & 16

110 MM - PN 10 & 16

160 MM - PN 10 & 16

200 MM - PN 10 & 16

LPM 1

4200 - 4200070.0 - 700.0

110 - 1100

230 - 2300

350 - 3500

720 - 7200

1150 - 11500

LPH 1

6600 - 66000

13800 - 138000

21000 - 210000

43000 - 430000

70000 - 700000

M3H 1

4.20 - 42.00

6.60 - 66.00

13.8 - 138.0

21.0 - 210.0

43.0 - 430.0

70.0 - 700.0

METRIC PIPES

SADDLES - Standard Flow [Min - Max]

160 MM - PN 10

200 MM - PN 10

1700 - 17000

2700 - 27000

100000 - 1000000

170000 - 1700000

100 - 1000

170 - 1700

Page 7

GPM = Gallons Per Minute

LPM = Litters Per Minute

OZM = Ounces Per Minute

GPH = Gallons Per Hour

LPH = Litters Per Hour

M3H = Cubic Meters per

Hour

GPD = Gallons Per Day

LPD = Litters Per Day

SADDLES - Standard Flow [Min - Max]

Pipe Size

1-1/2” IPS

2.0” IPS

3.0” IPS

4.0” IPS

6.0” IPS

8.0” IPS

GPM 1

15.0 - 150.0

30.0 - 300.0

60.0 - 600.0

100 - 1000

250 - 2500

400 - 4000

GPH 1

900 - 9000

1800 - 18000

3600 - 36000

6000 - 60000

15000 - 150000

24000 - 240000

GPD 1

21500 - 215000

43000 - 430000

86500 - 865000

144000 - 1440000

360000 - 3600000

575000 - 5750000

10.0” IPS

12.0” IPS

600 - 6000

800 - 8000

36000 - 360000

48000 - 480000

865000 - 8650000

1150000 - 11500000

LPM 1

60.0 - 600.0

100 - 1000

250 - 2500

400 - 4000

900 - 9000

1500 - 15000

LPH 1

3600 - 36000

6000 - 60000

15000 - 150000

24000 - 240000

54000 - 540000

90000 - 900000

2200 - 22000

3000 - 30000

132000 - 1320000

180000 - 1800000

IPS PIPES

MOLDED INLINE BODIES [Min - Max]

Pipe Size

3/8”

1/2”

3/4”

1”

3/8”

1/2”

3/4”

1”

1-1/2”

2”

1-1/2”

2”

2.00 - 20.00

GPM

48.0 - 480.0.800 - 8.000

3.00 - 30.00

5.00 - 50.00

GPH

120 - 1200

300 - 3000

GPD

1100 - 11000

2800 - 28000

4320 - 43200

7200 - 72000

180 - 1800

LPM

3.00 - 30.00

7.00 - 70.00

11.0 - 110.0

20.0 - 200.0

.500 - 5.000

20.0 - 200.0.400 - 4.000

.800 - 8.000

2.00 - 20.00

30.00 - 300.0

120 - 1200

550 - 5500

700 - 7000

1100 - 11000

2800 - 28000

48.0 - 480.0

1.00 - 10.00

2.00 - 20.00

3.00 - 30.00

7.00 - 70.00

10.0 - 100.0

240 - 24004.00 - 40.00

10.0 - 100.0

600 - 6000

5700 - 57000

14400 - 144000

14400 -144000600 - 6000

15.0 - 150.0

40.0 - 400.0

4.00 - 40.00

360 - 36006.00 - 60.00

6.00 - 60.00

20.0 - 200.0

240 - 2400

1200 - 12000

8600 - 86000

5700 - 57000

8600 - 86000

28800 - 288000

360 - 3600

25.0 - 250.0

15.0 - 150.0

25.0 - 250.0

70.0 - 700.0

RANGE#

M3H 1

3.60 - 36.00

6.00 - 60.00

15.0 - 150.0

24.0 - 240.0

54.0 - 540.0

90.0 - 900.0

132 - 1320

180 - 1800

LPH

420 - 4200

660 - 6600

1200 - 12000

M3H

0.180 - 1.800

0.420 - 4.200

0.660 - 6.600

1.20 - 12.00

60.0 - 600.0

120 - 1200

180 - 1800

420 - 4200

0.060 - 0.600

0.120 - 1.200

0.180 - 1.800

0.420 - 4.200

900 - 9000

2400 - 24000

0.900 - 9.000

2.40 - 24.00

1500 - 15000

900 - 9000

1500 - 15000

4200 - 42000

1.50 - 15.00

0.900 - 9.000

1.50 - 15.00

4.20 - 42.00

F-2000

75 MM - PN 10 & 16 150-1500 9000 - 90000 9.00 - 90.00

2.5” IPS 40.0 - 400.0 2400 - 240000 57600 - 576000 150 - 1500 9000 - 90000 6.00 - 60.00

Page 8

Panel Mount

Rotating Display

Step 2: Rotate 90° Step 3: Re-attach Screws

Step 1: Remove Two Screws

Fig. 6

Angle Mount on Horizontal Pipe

45° Acceptable45° Acceptable

Recommended

Vertical

Fig. 7

Fig. 9

Fig. 8

.032

.000

3.622 ± in.

.80

.00

(92.0 ± mm)

F-2000

PANEL

BRACKET

STUDS

WASHERS

HEX NUTS

CAP PLUG

6.0 MOUNTING OPTIONS

F-2000

Page 9

Optional Pipe and Wall Mount Adapter Kit

Wall Mount

Ordering Information

Kit Number

71000-301

71000-302

71000-303

71000-304

71000-305

71000-306

71000-307

Decription

Wall Mount Kit

Pipe Mount Kit for 1-1/2” pipe

Pipe Mount Kit for 2” pipe

Pipe Mount Kit for 3” pipe

Pipe Mount Kit for 4” pipe

Pipe Mount Kit for 6” pipe

Pipe Mount Kit for 8” pipe

Pipe Mount

F-2000

BLUE-WHITE INDUSTRIES

Flow Monitoring System

TOTAL

CLEAR

SETPOINT

ENTER

F-2000

BLUE-WHITE INDUSTRIES

Flow Monitoring System

TOTAL

CLEAR

SETPOINT

ENTER

Fig. 10

Fig. 11

Pipe

Display

Module

Mounting

Base

Screw

Wire to

Sensor

Clamp

Cap

Plug

Wall

Screw

Mounting

Base

Display

Module

Wire to

Sensor

Screw

Cap

Plug

71000-414 Pipe Mount Kit for 10” pipe

71000-415 Pipe Mount Kit for 12” pipe

F-2000

Page 10

Option A: Conduit Connection

1. Remove the red cap plug.

2. Install your pipe fitting (1/2 - 14

NPT male end).

Option B: Liquid-Tight Connections

1. Remove knock-out(s) using a

screwdriver.

2. Trim edge(s) with a knife and

remove sharp edges.

3. Install the provided liquid-tight

connector(s).

Notes:

For the large liquid-tight connector (3/4” knock-out), the acceptable cable

diameter is between .200 - .394 in (5.1 - 10.0 mm).

For the small liquid-tight connector (1/2” knock-out), the acceptable cable

diameter is between .118 - .255 in (3.0 - 6.5 mm).

Option A:

1/2-14 MPT Red

Cap Plug (for pipe

fitting)

Option B:

1/2 DIA. Knock-out

(small liquid-tight

connector)

Option B:

3/4 DIA. Knock-out

(large liquid-tight

connector)

Internal View

7.0 F-2000 Electrical Wiring Connections

7.1 Enclosure knock-out Instructions

7.2 Optional Circuit Board Installation

C A U T I O N : D I S C O N N E C T P O W E R

SOURCE BEFORE SERVICING.

1. Carefully align optional

board’s Pin Header with

the Pin Header socket

located on the main circuit

board.

2. Press firmly into place.

3. Secure the board with the

two screws provided.

F-2000

Enclosure

Cover

N.C.

N.O.

F-2000-PC

(OPTIONAL BOARD) F-2000-AO

(OPTIONAL BOARD)

F-2000-RT

(MAIN BOARD)

F-2000

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