Zensol TAP-4 User manual
Zensol Automation Inc. www.zensol.com
COMPUTERIZED TEST EQUIPMENT
ZENSOL
ON LOAD TAP CHANGER ANALYZER
OpenZen
Universal Data Recording So tware
Quick Setup Guide
TAP-4
August 13th, 2013
QUICK SETUP GUIDE
QUICK SETUP GUIDEQUICK SETUP GUIDE
QUICK SETUP GUIDE
Zensol Automation Inc.
www.zensol.com
1
CONTENT
CONTENT ............................................................................................................................................. 1
STEP 1 – REQUIRED HARDWARE ........................................................................................................... 2
S
TEP
1
A
–
A
CCESSORIES
..................................................................................................................................... 3
STEP 2- CONNECTIONS.......................................................................................................................... 4
S
TEP
2
A
-
T
AP
-4
CHANNELS CONFIGURATION
......................................................................................................... 4
S
TEP
2
B
–
C
ONNECTIONS TO THE TAP
-
CHANGER
..................................................................................................... 5
STEP 3 – SOFTWARE INSTA ATION AND FO DER STRUCTURE .............................................................. 6
S
TEP
3
A
–
D
OWNLOADING THE APPLICATION FROM THE
Z
ENSOL WEBSITE
.................................................................... 6
S
TEP
3
B
-
D
ECOMPRESSING AND INSTALLING ON
W
INDOWS
XP
METHOD
1):.............................................................. 7
S
TEP
3
C
-
D
ECOMPRESSING AND INSTALLING ON
W
INDOWS
XP
METHOD
2):.............................................................. 8
S
TEP
3
D
-
D
ECOMPRESSING AND INSTALLING ON
W
INDOWS
V
ISTA
/
7
/
8................................................................... 9
S
TEP
3
E
–
C
ONTENTS OF THE
O
PEN
Z
EN FOLDER
................................................................................................... 10
STEP 4 – COMMUNICATION (USB DRIVER INSTA ATION OR FIBER OPTIC INSTA ATION)....................11
S
TEP
4
A
-
F
IRST INSTALLATION
.......................................................................................................................... 11
S
TEP
4
B
–
I
F THE
“F
OUND
N
EW
H
ARDWARE
W
IZARD
”
WINDOW IS NOT LAUNCHED
: ................................................... 12
S
TEP
4
C
–
WINDOWS
7
AND
8
NOTICE
................................................................................................................ 13
S
TEP
4
D
-
I
N CASE OF A PROBLEM DURING THE DRIVER INSTALLATION
........................................................................ 14
STEP 5 – STARTING WITH THE SOFTWARE............................................................................................15
S
TEP
5
A
–L
ANGUAGE CONFIGURATION
............................................................................................................... 15
S
TEP
5
B
–
M
AIN WINDOW
............................................................................................................................... 16
S
TEP
5
C
–
D
ATA STRUCTURE
............................................................................................................................. 18
S
TEP
5
D
–
C
ALIBRATION CHECKUP
...................................................................................................................... 19
S
TEP
5
E
-
T
ESTING THE COMMUNICATION
............................................................................................................ 19
S
TEP
5
F
–
C
REATING A NEW TEST PLAN
............................................................................................................... 20
S
TEP
5
G
–
A
NALOG INPUTS CONFIGURATION
........................................................................................................ 21
S
TEP
5
H
–
E
XECUTING A TEST
............................................................................................................................ 23
S
TEP
5
I
–
S
AVING THE TESTS
............................................................................................................................. 24
S
TEP
5
J
–
E
XCEL EXPORT EXAMPLE
..................................................................................................................... 25
STEP 6 – TEST P AN EXAMP E: CHECK_TAP.WCF..................................................................................26
STEP 7 – SYMBO IC CIRCUIT DIAGRAM ................................................................................................28
QUICK SETUP GUIDE
QUICK SETUP GUIDEQUICK SETUP GUIDE
QUICK SETUP GUIDE
Zensol Automation Inc.
www.zensol.com
2
STEP 1 – REQUIRED HARDWARE
TAP-4 Power cable
USB cable
Ground cable
Accelerometer with
calibration card
10-32 cable
BNC cable male-female
AC/DC current clamp
Crazy Glue and studs
QUICK SETUP GUIDE
QUICK SETUP GUIDEQUICK SETUP GUIDE
QUICK SETUP GUIDE
Zensol Automation Inc.
www.zensol.com
3
Step 1a – Accessories
Current Clamp
In input #1, plug the AC/DC current clamp and install it on a current wire from the tap changers motor as
shown on the following picture:
Accelerometers
In the other inputs, you can plug the accelerometers which are glued to the tap changer. Below an
example of the accelerometer location:
QUICK SETUP GUIDE
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QUICK SETUP GUIDE
Zensol Automation Inc.
www.zensol.com
4
STEP 2- CONNECTIONS
Step 2a - Tap-4 channels configuration
RAW Signals
1: Current
2: Accelerometer 1
3: Accelerometer 2
4: Accelerometer 3
Envelopes Signals
100: Current
101: High Frequency Envelope Accelerometer 1
102: ow Frequency Envelope Accelerometer 1
103: High Frequency Envelope Accelerometer 2
104: ow Frequency Envelope Accelerometer 2
105: High Frequency Envelope Accelerometer 3
106:
ow Frequency Envelope Accelerometer 3
QUICK SETUP GUIDE
QUICK SETUP GUIDEQUICK SETUP GUIDE
QUICK SETUP GUIDE
Zensol Automation Inc.
www.zensol.com
5
Step 2b – Connections to the tap-changer
Q
QQ
QUICK SETUP GUIDE
UICK SETUP GUIDEUICK SETUP GUIDE
UICK SETUP GUIDE
Zensol Automation Inc.
www.zensol.com
6
STEP 3 – SOFTWARE INSTA ATION AND FO DER STRUCTURE
Step 3a – Downloading the application from the Zensol website
Go to www.zensol.com and in the products menu, select TAP-4 O TC Analyzer.
In the product page of the TAP-4, scroll
down to the “CUSTOMERS” section and
click on the "OpenZen Software" link.
Enter your username and password when prompted.
Save the ZIP file on your computer at the location of your choice.
Q
QQ
QUICK SETUP GUIDE
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UICK SETUP GUIDE
Zensol Automation Inc.
www.zensol.com
7
Step 3b - Decompressing and installing on Windows XP (method 1):
Right-click on the icon for the file you downloaded: Select "Extract to…" note: this example uses WinZip –
other extractors may vary in their method):
or file for latest version and date)
Select the folder of your choice, and before
proceeding, make sure that the option "Use folder
names" is selected:
A new folder will appear at the location specified in
the previous step example folder name):
OpenZEN.zip
OpenZen
Q
QQ
QUICK SETUP GUIDE
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UICK SETUP GUIDE
Zensol Automation Inc.
www.zensol.com
8
Step 3c - Decompressing and installing on Windows XP (method 2):
Use this method in case the one in Step 2b fails or cannot be executed.
Double-click on the icon for the file you just downloaded:
or file for latest version and date)
Click the "Extract" button note: this example uses WinZip – other extractors may vary in their method):
Select the folder of your choice, and before
proceeding, make sure that the option "Use
folder names" is selected:
A new folder will appear at the location specified
in the previous step example folder name):
OpenZEN.zip
OpenZen
Q
QQ
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UICK SETUP GUIDE
Zensol Automation Inc.
www.zensol.com
9
Step 3d - Decompressing and installing on Windows Vista / 7 / 8
Right-click on the icon for the file you just downloaded exact file name will depend on version downloaded):
Enter the destination folder where you want the files decompressed click on Browse to search for a suitable
folder – example folder name shown – or type in an absolute path, such as C:\OpenZEN ):
OpenZen
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