YASKAWA 1000-Series User manual

ディジタル出力

取扱説明書

形式 DO-A3

Digital Output

Installation Manual

Type DO-A3

To properly use the product, read this manual thoroughly and retain

for easy reference, inspection, and maintenance. Ensure the end user

receives this manual.

製品を安全にお使い頂くために，この取扱説明書を必ずお読みください。

また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる

ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。

MANUAL NO. TOBP C730600 41E

YASKAWA 1000-Series Option

安川1000シリーズオプション

2YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual

transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise,

without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the

information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality

products, the information contained in this manual is subject to change without notice. Every precaution has

been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.

Neither is any liability assumed for damages resulting from the use of the information contained in this

publication.

YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual 3

Table of Contents

1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4 OPTION COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . .10

6 RELATED PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . 23

7 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

8 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

4 YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems

and equipment. The selection and application of Yaskawa products remain the responsibility

of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its

products are incorporated into the final system design. Under no circumstances should any

Yaskawa product be incorporated into any product or design as the exclusive or sole safety

control. Without exception, all controls should be designed to detect faults dynamically and

fail safely under all circumstances. All systems or equipment designed to incorporate a

product manufactured by Yaskawa must be supplied to the end user with appropriate

warnings and instructions as to the safe use and operation of that part. Any warnings

provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express

warranty only as to the quality of its products in conforming to standards and specifications

published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS

OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses,

or claims arising from misapplication of its products.

◆Applicable Documentation

The following manuals are available for the option:

Digital Output DO-A3 Option

Yaskawa 1000-Series Option

Digital Output DO-A3

Installation Manual (This book)

Manual No: TOBP C730600 41

Read this manual first.

The installation manual is packaged with the

option and contains information required to install

the option and set up related unit parameters.

Unit

Yaskawa AC Drive 1000-Series

Quick Start Guide

The unit manuals cover basic installation, wiring,

operation procedures, functions, troubleshooting,

and maintenance information.

The manuals also include important information

about parameter settings and unit tuning.

Access these sites to obtain Yaskawa instruction

manuals:

U.S.: http://www.yaskawa.com

Europe: http://www.yaskawa.eu.com

Japan: http://www.e-mechatronics.com

Other areas: contact a Yaskawa representative.

Yaskawa AC Drive 1000-Series

Technical Manual

D1000

Instruction Manual

1 Preface and Safety

YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual 5

◆Terms

◆Registered Trademarks

Trademarks are the property of their respective owners.

◆Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. Install

the option according to this manual and local codes.

The following conventions indicate safety messages in this manual. Failure to heed these

messages could cause fatal injury or damage products and related equipment and systems.

Note: Indicates supplemental information that is not related to safety messages

Option: Yaskawa 1000-Series Option Digital Output DO-A3

Unit:

• Yaskawa AC Drive 1000-Series

• Yaskawa Energy-Saving Unit Series D1000 High-Power-Factor Converter with Power

Regeneration

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious

injury.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or

serious injury.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or

moderate injury.

1 Preface and Safety

6YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual

■General Safety

NOTICE

Indicates an equipment damage message.

General Precautions

• The diagrams in this book may include options and units without covers or safety shields to illustrate

details. Be sure to reinstall covers or shields before operating any devices. Use the option according

to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and

may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the

manual may be changed without notice to improve the product and/or the manual.

• When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa

sales office and provide the manual number shown on the front cover.

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting

from failure to heed the warnings in this manual.

NOTICE

Do not modify the unit or option circuitry.

Failure to comply could result in damage to the unit or option and will void warranty.

Yaskawa is not responsible for any modification of the product made by the user. This

product must not be modified.

Do not expose the unit or option to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the unit or option.

Do not pack the unit in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual 7

2 Product Overview

◆About This Product

The Digital Output Option DO-A3 allows the user to expand the number of available digital

outputs to monitor unit run status.

The option has the following features:

• Six photocoupler outputs (48 V, 50 mA or less)

• Two relay outputs (250 Vac, 1 A or less; 30 Vdc, 1 A or less)

◆Applicable Models

The option can be used with the unit models in Table 1.

Table 1 Applicable Models

Unit Series Unit Model Number

A1000 All models

L1000A All models

D1000 All models

8 YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual

3 Receiving

Please perform the following tasks upon receiving the option:

• Inspect the option for damage. Contact the shipper immediately if the option appears

damaged upon receipt.

• Verify receipt of the correct model by checking the model number printed on the option

nameplate. (Refer to Figure 1 on page 9for more information)

• Contact your supplier if you have received the wrong model or the option does not

function properly.

◆Option Package Contents

◆Tools Required for Installation

• A Phillips screwdriver (M3 metric / #1, #2 U.S. standard size <1>) is required to install the

option.

• A straight-edge screwdriver (blade depth: 0.4 mm, width: 2.5 mm) is required to wire the

option terminal block.

• A pair of diagonal cutting pliers. (required for some unit models)

• A small file or medium grit sandpaper. (required for some unit models)

Note: Tools required to prepare option cables for wiring are not listed in this manual.

Description: Option Ground Wires Screws (M3) Installation Manual

–

Quantity: 1331

<1> Select a screwdriver appropriate for the unit capacity.

MANUAL

YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual 9

4 Option Components

◆Digital Output DO-A3 Option

Figure 1

Figure 1 Digital Output DO-A3 Option Components

◆Terminal Blocks TB1 and TB2

Refer to Table 4 on page 22 for details on TB1 and TB2 terminal functions and signal levels.

A – Connector (CN5) D – Model number

B – Installation hole E – Ground terminal and installation

hole <1>

<1> The ground wires provided in the option shipping package must be connected during installation.

C – Terminal block TB2 F – Terminal block TB1

DO-A3

Underside

P1 P2 P3 P4 P5 P6 PC

M1 M2 M3 M4

TB2

TB1

10 YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual

5 Installation Procedure

◆Section Safety

DANGER

Electric Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Disconnect all power to the unit and wait at least the amount of time specified on the unit

front cover safety label. After all indicators are off, measure the DC bus voltage to

confirm safe level, and check for unsafe voltages before servicing. The internal capacitor

remains charged after the power supply is turned off.

WARNING

Electrical Shock Hazard

Do not remove the front covers of the unit while the power is on.

Failure to comply could result in death or serious injury.

The diagrams in this section may include options and units without covers or safety

shields to show details. Be sure to reinstall covers or shields before operating any devices.

Use the option according to the instructions described in this manual.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by authorized

personnel familiar with installation, adjustment, and maintenance of this product.

Do not touch circuit boards while the power to the unit is on.

Failure to comply could result in death or serious injury.

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