YASKAWA Yasnac i80m User manual

YASKA'

YASNAC

i80M

INSTRUCTIONS

CNC

SYSTEM

FOR

MACHINING

CENTERS

Upon

receipt

the

product

and

prior

initial

operation,

read

these

instructions

thoroughly,

and

retain

for

future

reference.

JBC

MANUAL

NO.

TOE-C843-11.30F

YASKAWA

General

Precautions

•

Some

drawings

this

manual

are

shown

with

the

protective

cover

shields

removed,

order

describe

the

detail

with

clarity.

Make

sure

all

covers

and

shields

are

replaced

before

operating

this

product,

and

operate

accordance

with

the

directions

the

manual.

The

figures

and

photographs

this

manual

show'

representative

product

for

reference

purposes

and

may

differ

from

the

product

actually

delivered

you.

•

This

manual

may

modified

when

necessary

because

improvement

the

product,

modification,

changes

specifications.

Such

modification

made

revision

renewing

the

manual

No.

•

order

copy

this

manual,

your

copy

has

been

damaged

lost,

contact

your

Yaskawa

representative

listed

the

last

page

stating

the

manual

No.

the

front

page.

•

any

the

nameplates

affixed

the

product

become

damaged

illegible,

please

send

these

nameplates

your

Yaskawa

representative.

Yaskawa

not

responsible

for

any

modification

the

product

made

the

user

since

that

will

void

our

guarantee.

NOTES

FOR

SAFE

OPERATION

Read

this

operator’s

manual

thoroughly

before

installation,

operation,

maintenance

inspection

the

YASNAC

i80M.

this

manual,

the

NOTES

FOR

SAFE

OPERATION

are

classified

"WARNING"

"CAUTION”.

Indicates

potentially

hazardous

situation

which,

not

avoided,

could

result

death

serious

injury

person-

WARNING

nel.

Indicates

potentially

hazardous

situation

which,

not

avoided,

may

result

minor

moderate

injury

per¬

sonnel

and

damage

equipment.

may

also

used

alert

against

unsafe

practice.

CAUTION

Even

items

described

CAUTION

may

result

vital

accident

some

situations.

either

case,

follow'

these

important

items.

Please

note

that

symbol

mark

used

indicate

caution

differs

between

ISO

and

IS.

ISO

<J>

this

manual,

symbol

mark

stipulated

ISO

used.

products,

caution

symbol

marks

ISO

and

JIS

are

used

labels.'

Please

the

same

safety

instructions

concerning

caution.

STORAGE

PRECAUTIONS

CAUTION

not

store

the

product

locations

subject

rain,

water

droplets,

harmful

gases

liquids.

Failure

observe

this

caution

may

result

product

failure.

•

Select

storage

area

indoors

that

clean

and

meets

the

following

temperature

and

humidity

requirements.

Failure

observe

this

caution

may

result

product

failure.

Ambient

temperature

-20*C

60’C

I0?o

90°b

Relative

humidity

CAUTIONS

USE

AND

OPERATION

WARNING

•

not

touch

any

unit,

terminals,

etc.,

while

the

power

ON.

Failure

observe

this

warning

may

lead

electric

shock

device

malfunction.

•

Immediately

after

switching

the

power

OFF.

the

product

retains

some

electric

charge.

not

touch

any

parts

which

are

live

when

the

power

for

minutes

after

switching

the

power

OFF.

Failure

observe

this

warning

may

lead

electric

shock

device

malfunction.

•

not

damage

cables,

subject

them

excessive

stress,

pinch

them.

Excessive

load

cables

may

cause

electric

shock.

When

the

unit

turned

ON.

never

touch

its

rotating

parts.

Failure

observe

this

warning

may

result

personal

injury.

•

Never

modify

the

product.

Failure

observe

this

warning

may

result

electric

shock,

fire,

product

failure.

CAUTION

•

Before

carrying

out

cutting

operation

with

new

program,

confirm

safety

perform¬

ing

single

block

operation

and

dry

run

operation.

this

check

operation

not

performed,

unexpected

operation

may

performed

due

mis-setting

the

amount

offset,

leading

tool

damage

due

interfer¬

ence.

and

resulting

accidents

involving

injuries

personnel.

The

end

user

must

not

change

parameters

relating

machine

accuracy,

travel

axis

control

and

spindle

axis

control.

The

parameter's

are

set

the

optimum

values

for

each

machine,

and

changing

them

could

therefore

result

unexpected

operation.

This

could

cause

tool

damage

due

interference,

and

resulting

accidents

involving

injuries

personnel.

Reset

the

after

any

manual

intervention.

•

Strictly

observe

the

cautions

the

user's

manual

when

using

programming

func¬

tions.

Ignoring

these

cautions

could

lead

accidents

involving

injuries

personnel

and

malfunctions.

Use

the

product

with

the

“System

Number

Switch"

the

CPU

set

“0"

Use

while

set

another

number

may

lead

malfunction.

Wait

least

seconds

after

turning

the

power

OFF

before

turning

again.

Failure

observe

this

caution

may

lead

malfunction.

CAUTION

Use

the

product

environment

with

the

following

characteristics.

Using

environment

which

subject

high

temperatures,

high

humidity,

dust,

corrosive

gases,

vibration

impacts

may

cause

fire,

electric

shock

malfunction.

•

Free

from

gases

vapors

that

create

potentially

explosive

atmosphere.

•

Free

from

oil,

organic

solvents,

etc.

•

Relative

humidity

the

range

90%

RH,

with

condensation.

•

Ambient

temperature

the

04C

45‘C

with

freezing.

(Installation

site

must

not

exposed

direct

sunlight,

must

distanced

from

heat

generating

devices,

and

must

indoors.)

Vibration

not

exceeding

4.9m/S2.

•

not

let

foreign

matter

such

electric

wire

scrap

enter

the

unit.

Failure

observe

this

caution

may

result

fire,

product

failure

malfunction.

•

not

restart

automatic

operation

after

stopping

automatic

operation

and

then

performing

"tool

selection’

manual

operation

“1

line

MDI”

operation.

The

reason

for

this

that

the

“tool

selection"

operation

may

cause

the

coordinate

system

changed,

leading

unexpected

operation

automatic

operation

were

restarted.

This

could

cause

tool

damage

due

interference,

and

resulting

acci¬

dents

involving

injuries

personnel.

Reset

the

after

any

manual

intervention.

After

stopping

automatic

operation

and

performing

manual

intervention,

not

restart

automatic

operation

without

resetting

first.

automatic

operation

started

with

the

“mirror

image"

"manual

absolute”

function

effect,

unexpected

operation

may

performed.

This

could

cause

tool

damage

due

interference,

and

resulting

accidents

involving

injuries

personnel.

Reset

the

after

any

manual

intervention.

CAUTION

When

alarm

occurs,

eliminate

its

cause

and

confirm

safety

before

resetting

it.

Failure

observe

this

caution

could

result

malfunction.

•

sure

check

the

following

points

completing

maintenance

and

inspection

work.

•

Check

that

all

fastening

bolts

are

tightened.

Check

that

tools

other

objects

have

been

left

inside

the

control

panel.

•

Check

that

the

control

panel

door

closed

properly.

Failure

carry

out

these

checks

may

lead

electric

shock,

injuries,

fire,

and

malfunction.

For

details

trouble

relating

the

machine-related

sequence,

refer

the

manual

issued

the

machine

tool

builder.

Never

attempt

disassemble

modify

units

devices

inside

the

unit.

Failure

observe

this

caution

may

lead

fire,

product

failure,

malfunction.

not

change

the

set

values

the

devices,

variable

resistors,

etc.,

the

control

panel.

Failure

observe

this

caution

may

lead

fire,

product

failure,

and

malfunction.

PRECAUTIONS

RELATING

MAINTENANCE

AND

INSPECTION

WARNING

Always

turn

the

power

OFF

(including

the

primary

power

supply)

before

carrying

out

daily

inspection.

Carrying

out

the

inspection

with

the

power

may

lead

electric

shock.

•

Wait

minutes

after

turning

the

power

(including

the

primary

power

supply)

OFF

before

removing

replacing

any

unit

part.

Failure

observe

this

warning

may

lead

electric

shock

and

product

failure.

sure

turn

the

power

OFF

before

replacing

the

battery.

Failure

observe

this

warning

may

lead

electric

shock

and

product

failure.

CAUTION

•

prevent

personnel

other

than

those

involved

maintenance

and

inspection

work

from

turning

the

power

while

maintenance

and

inspection

progress,

place

signs

stating

‘Do

not

turn

the

power

on"

words

that

effect

the

primary

power

supplies

control

panels

and

other

relevant

locations.

Failure

observe

this

caution

may

lead

electric

shock.

•

Replace

fuses

and

batteries

with

the

designated

products.

Failure

observe

this

caution

may

result

fire

product

failure.

Electronic

devices

such

MOS

ICs

are

rsed

the

control

boards.

you

touch

them

with

your

bare

fingers

the

static

electrical

charge

your

body

could

destroy

them;

care

must

taken

when

handling

these

devices.

Before

handling

these

devices

for

maintenance

purposes,

first

discharge

the

static

electricity

your

body

touching

grounded

metal

device.

Failure

observe

this

caution

could

lead

injuries

and

product

failure.

•

not

install

remove

boards,

wiring,

connectors,

etc.,

while

the

power

ON.

Failure

observe

this

caution

could

lead

electric

shock,

product

failure,

and

malfunction.

Page

CONTENTS

PREFACE

PROGRAMMING

DESCRIPTION

OPERATION

325

MAINTENANCE

647

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