Xerox CiPress 325 User manual

Xerox®CiPress™325 / 500 Production

Inkjet System

Web Threading Guide

5.0 Software

August 2012

are trademarks of Xerox Corporation in the United States and / or other countries.

Document Version 1.0 (May 11, 2012).

BR3164

Table of Contents

1 Copyright Statement....................................................................................ii

1 Overview........................................................................................................1-1

2 Preparing the Infeed Module for Threading..................................2-1

3 Threading the Web Registration Module........................................3-1

4 Threading the Web Cleaner and Around the Web Heating

Drum..............................................................................................................4-1

5 Threading the Right and Left Marking Towers..............................5-1

6 Threading Around the Web Cooling Drum.....................................6-1

7 Threading the Outfeed Module...........................................................7-1

8 Web Registration Procedures................................................................8-1

9 Setting Up and Activating the Web Registration

Module.........................................................................................................9-1

10 Web Registration Module Overview..............................................10-1

Xerox®CiPress™325 / 500 Production Inkjet System

Web Threading Guide

Xerox®CiPress™325 / 500 Production Inkjet System

Web Threading Guide

Table of Contents

Overview

Attention

This guide is intended to be followed in a linear fashion from the first chapter to the last

chapter.

The first section of this guide details a web threading process in six steps, which starts

at the right side of the CiPress™(the Infeed Module) and ends at the left side of the

CiPress™(the Outfeed Module).

1. Preparing the Infeed Module for Threading

2. Threading the Web Registration Module

3. Threading the Web Cleaner and Around the Web Heating Drum

4. Threading the Right and Left Marking Towers

5. Threading Around the Web Cooling Drum

6. Threading the Outfeed Module

The second part of this guide details setting up the web that was just threaded.

1. Web Registration Procedures

2. Setting Up and Activating the Web Registration Module

The last chapter of this guide is for reference purposes to help identify the functions

and components of the Web Registration Module.

1-1

Xerox®CiPress™325 / 500 Production Inkjet System

Web Threading Guide

Xerox®CiPress™325 / 500 Production Inkjet System

1-2

Web Threading Guide

Overview

Preparing the Infeed

Module for Threading

This section describes the web threading process for the highlighted section of the web

path.

1. Prepare the unwinder and any other external devices at the start of the Infeed Module.

Correctly align the physical position of the unwinder, turnbars, and finishing equipment

with the CiPress™. The unwinder should be powered on in the ready state, able to

feed paper as it is pulled through the web path.

2. Open the Infeed Module Front Door.

Note

The Primary CiPress™is also known as the Upstream CiPress™in a Tandem or Duplex

configuration. When mentioned, The Secondary

2-1

Xerox®CiPress™325 / 500 Production Inkjet System

Web Threading Guide

CiPress™is also known as the Downstream CiPress™in a Tandem or Duplex

configuration.

3. Start with the edge of the web at the unwinder and cut a 45 degree angle across two

thirds of the sheet, leaving a straight edge about 76 mm (3 inches).

4. Provide paper slack by manually pulling the web about 3 to 5 meters (5 to 10 feet)

off of the unwinder. You need to perform this step throughout the web threading

process.

5. Place the web against the Web Positioning Label.

Xerox®CiPress™325 / 500 Production Inkjet System

2-2

Web Threading Guide

Preparing the Infeed Module for Threading

6. Open the Infeed Module end cover located at the right side of the Infeed Module to

access the Web Edge Guide.

7. To identify which metal tab to use on the Web Edge Guide for aligning and inserting

the web, refer to the label, also located on the Infeed Module, and perform the

following steps.

Start web alignment here

Primary CiPress™

Rear metal tabs

Secondary CiPress™

Front metal tabs

a) Begin at the right side of the guide and align the web edge at either the pinfeed

or pinless paper icon. To determine the correct metal tab to use for aligning the

2-3

Xerox®CiPress™325 / 500 Production Inkjet System

Web Threading Guide

Preparing the Infeed Module for Threading

web on the guide, refer to the appropriate CiPress™icon on either lower corner of

the label.

Left front metal tab (gold color from label) used to align the web for the

Secondary CiPress™.

Right front metal tab (blue color from label) used to align the web for the

Secondary CiPress™.

b) If the left edge of the web ends at the blue area on the label, use the metal tab

that corresponds with the blue arrow. If the web edge ends at the gold area, use

the metal tab that corresponds with the gold arrow.

8. Ensure that the Front and Rear Web Edge Guides are located against their respective

sides of the Infeed Module.

a) Loosen the thumb screw.

b) Move the Web Guide to the appropriate position.

c) Tighten the thumb screw.

Front Web Guide Thumb Screw

Front Web Guide

9. Adjust the orientation of the Web Tension Adjuster by pulling up the pin and rotating

the Adjuster depending on the weight of the media being used.

Xerox®CiPress™325 / 500 Production Inkjet System

2-4

Web Threading Guide

Preparing the Infeed Module for Threading

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