TOTAL Lubmarine Tech'Care User manual
1
Introduction to the Rapid Oil Test Gauge
1. Product overview
2. Sub Assemblies description and location
3. Specifications
4. Unpacking and inspection
5. Initial start-up
6. Battery
7. Preserving the Rapid Oil Test Gauge
8. Maintenance
1. Power on / Main Run Screen / Power Off
2. Adjusting power off time
3. Adjusting the internal clock
4. Alarm function
4.1. Turning On and Off
4.2. Setting the maximum acceptable water content
4.3. Setting the minimum acceptable BN
5. Test history function
5.1. Viewing the test history
5.2. Downloading the test history to a computer
5.3. Erasing the test history
Power Strirrer
Water content measurement
Chlorides (salt water) detection
B.N. determination
Carbon matter determination
Spot test - Interpretation
Comparative viscosity
Guide to interpreting results
Safety data sheets
Replenishment of consumables
Pages
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6
7
8
9
10
11
12
14
16
20
21
25
27
28
29
31
36
SUMMARY
3
Reference
Spots Chart
Safety
recommendations
Training
Videos
User Guide
Syringes
& Accessories
Syringes
Cotton Buds Rapid
Oil Test
Gauge
Reagent
WT1/NH
Test Kit
Cleaning
Solvent
Spot Test Kit
Solution E
ViscoTest
Reagent
BN1
Solution
WT/BN
Chlorides
Detection
Papers
The Total Lubmarine Rapid Oil Test Gauge is a high precision battery operated digital lubricant testing gauge intended to measure and monitor
the water content of lubricants up to 1.5% H2O and/or the remaining alkaline reserve (BN) of lubricants up to 140 BN.
The gauge can be controlled locally by the operator using a front panel display and special function keys.
A USB communication port can be used to download test results to a computer.
5
1. Product overview
2. Sub Assemblies description and location
Keyboard
USB port
Reaction flask
Battery
Battery power indicator
Identification plate
Current function name
Main information display
Soft function keys
Keys
Vent groves
O’ring
Measuring port
LUBMARINE
TestConf Hist
RAPID
OIL TEST GAUGE
Rapid Oil Test Gauge
Product Overview
Power requirement :
Battery life :
Operating temperature :
Storage temperature :
Weight :
Dimensions :
Communication port :
Display :
Materials in contact with tested oil :
Test application :
Test memory :
Water Test
Water test reagent :
Water test solvent :
Required oil sample :
Measuring range* :
Display resolution :
Maximum allowable water content* :
Maximum water content without damage on measuring sensor* :
BN Test (optional)
BN test reagent :
BN test solvent :
Required oil sample :
Measuring range :
Display resolution :
1 off 9 volts 6LR61/PP3 battery
2½ years or 700 tests minimum
0 to 50 °C (32 to 122 °F)
- 20 to 65 °C (-4 to 149 °F)
0.25 kg (0.55 lb)
175 x 100 x 72 mm (6.89 x 3.94 x 2.84 in)
USB Mini-B
128 x 64 dots dot matrix LCD
PA, POM, NBR, AISI 316 stainless steel
(i) Water in oil content
(ii) Oil alkaline reserve (BN) (Option)
1 000 tests minimum, including measured data, test evaluation,
date and time
Lubmarine reagent WT1/NH
Lubmarine solution WT/BN
5 ml
0 to 1.5 %H2O
0.05 %H2O
3.3 %H2O
9.9 %H2O
Lubmarine reagent BN1
Lubmarine solution WT/BN
10 ml
0 to 140 BN
1 BN
(*: Data valid for 5 ml oil sample only)
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3. Specifications
Declaration of Conformity
We GESERCO SARL
16 RUE FRANCOIS ARAGO
33700 MERIGNAC
On behalf of TOTAL LUBRIFIANTS
Declare that
Product LUBMARINE RAPID OIL TEST GAUGE
Part Numbers WT1207, WT1208, WT1209, BN2106, BN2107, BN2108, BN2109,
BN2110, BN2111
Complies with the clauses of the Directive of the Council 2004/108/EC Electromagnetic Compatibility.
Standards : EN55022
EN61000-4-3
EN61000-4-11
EN61000-4-6
EN61000-4.4
EN61000-4-5
EN61000-4-2
Tests conditions and results are given in the CERE-ENSAM test report No. QC14 dated 04.01.2012.
Mérignac, August 8th, 2019
Luc DARGENT
Chief Executive
Rapid Oil Test Gauge
Product Overview
Check that all items are present and have no visible damage.
Delivery includes:
Description
Tech’Care/Std kit: Rapid Oil Test Gauge for water test only
or Tech’Care/Pro.2 kit: Rapid Oil Test Gauge for water and BN tests
Reaction flask
O’ring (installed in the test gauge)
9 volt 6LR61/PP3 battery (in battery compartment but not connected)
USB cable
For water test
Pack of sachets of reagent WT1/NH (50 sachets)
Flask of solution WT/BN (500 ml)
5 ml syringe (1)
10 ml syringe (1)
For BN test (optional)
Flask of reagent BN1 (500 ml)
Flask of solution WT/BN (500 ml)
10 ml syringe (3)
Part number
WT1209
BN2111
WT1154
DP6150
DP6151
DP6152
WT1203
WT1205
DP6106
DP6107
BN2200
WT1205
DP6107
7
4. Unpacking & inspection
5. Initial start-up
6. Battery
A battery power indicator is located in
the upper left corner of the
display screen.
When the battery power indicator
flashes, change the battery as
soon as possible.
Note:
When first powered on after the battery
has been replaced, the instrument
clock must be adjusted.
Upon delivery the battery of the Rapid Oil Test Gauge should be connected and the internal clock should be adjusted.
No other adjustment is required; the instrument is ready to be used.
The 9 volts 6LR6I/PP3 battery which powers your Rapid Oil Test Gauge should provide two years operation or more.
Installing the battery:
1- Remove the battery cover
from the back of the Rapid Oil
Test Gauge.
2- Insert the top of the
battery in the compartment
with terminals facing up,
observing proper polarity as
shown on the label .
3- Firmly push the battery
upwards, then swing its
bottom fully inside the
compartment.
4- Replace the cover.
Removing the battery:
1- Remove the battery cover
from the back of the Rapid Oil
Test Gauge.
2- Push the battery
downwards.
3- Swing the top of
the battery out of the
compartment, then take it
fully out.
4- Replace the cover.
LUBMARINE
TestConf Hist
RAPID
OIL TEST GAUGE
Rapid Oil Test Gauge
Operating the Rapid Oil Test Gauge
In order to ensure the accuracy of subsequent tests and to preserve the instrument over time, the Rapid Oil Test Gauge must always be kept
clean and dry :
7. Preserving the Rapid Oil Test Gauge
8. Maintenance
Any trace of oil, solutions or reagents
shall be removed from the gauge and
reaction flask after each use. Special
attention should be paid to the measuring
port which must be kept perfectly free,
and to the internal O’ring.
Use dedicated cleaning fabric or
absorbing paper for cleaning purpose.
Proper cleaning solvents include White
Spirit or Petroleum Distillates p/n DP6133.
Do not use petroleum ether or equivalent.
The Lubmarine Rapid Oil Test Gauge was designed for maintenance free operation.
No maintenance is required apart from:
• Keeping the instrument clean with its O’ring greased as described in §7.
• Replacing the battery when necessary.
• In line with your Quality Assurance system: recalibrating the instrument at regular intervals.
From time to time check the state of the reaction flask and look for potential mechanical or chemical fatigue (cracks, wear…).
Never use a reaction flask which shows signs of mechanical or chemical fatigue as it may break under the high pressure generated by the
water and/or BN test.
It is recommended to grease from time to
time the internal O’ring using silicon free
grease p/n DP6108.
The battery compartment cap and USB
port cap should be kept in place at all
times in order to protect the internal
electronics of the instrument.
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Rapid Oil Test Gauge
Operating the Rapid Oil Test Gauge
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