Toshiba V Series User manual

6E8C0882

model 3000

Loop Controller L3 User’s Manual Basic Hardware

Important Information

No patent liability is assumed by TOSHIBA Corporation with respect to use of information, illustrations,

circuits, equipment or examples of application in this publication.

TOSHIBA Corporation reserves the right to make changes and improvements to this publication and/or

related products at any time without notice. No obligation shall be incurred other than as noted in this

publication.

This publication is copyrighted and contains proprietary material. No part of this book may be reproduced,

stored in a retrieval system, or transmitted, in any form or by any means —electrical, mechanical,

photocopying, recording, or otherwise —without obtaining prior written permission from TOSHIBA

Corporation.

PROSEC, TOSLINE and TOSDIC are trademarks or registered trademarks of TOSHIBA Corporation.

IBM is a registered trademark of International Business Machines Corporation.

Microsoft, MS-DOS, Windows and Windows NT are registered trademarks of Microsoft Corporation in the

U.S.A. and other countries.

Ethernet is a registered trademark of Xerox Corporation.

DeviceNet is a trademark of the Open DeviceNet Vender Association, Inc.

6F8C0882 i

Safety Precautions

This manual contains important information for the operator to operate this product safely and correctly

and avoid bodily injury and property damage.

Grasp the meanings of the following marks and their descriptions before reading this manual.

Hazard Classifications

Note: 1. Serious injury means loss of sight, injury, burns (high temperature, low temperature), electrical

shock, fracture, or intoxication which leaves aftereffects or requires hospitalization or need to

go to the hospital for a long time.

2. Injury means hurt, burn, or electrical shock which does not require hospitalization or going to

the hospital for a long time.

3. Property damage means extended breakdown of assets and materials.

Notation of Markings

Note: The description of forbiddance, mandatory, and caution marks are subject to change, depending

on the labels on the main unit.

WARNING Indicates a potentially hazardous situation which, if not avoided,

could result in serious injury or death.

CAUTION Indicates a potentially hazardous situation which, if not a avoided,

can result in minor or moderate injury, or property damage. It can

also be used to alert against unsafe practices.

Prohibited Indicates a "may not" mark.

The concrete forbiddance is indicated with a pictograph or wording.

Mandatory Indicate a mandatory action that you should never fail to do.

The concrete content is indicated inside or near the circle with a

pictograph or wording.

Caution Indicates a caution.

The concrete content is indicated inside or near the triangle.

ii model 3000 Loop Controller L3 User’s Manual - Basic Hardware -

WARNING

CAUTION

1. Checking the Warning Labels on the Main Unit

Make sure warning markings are attached on the main unit.

If any of them are missing or the wording is illegible, contact Toshiba's Service Department.

2. Precautions on Installation

Be sure to ground the equipment.

Operation without grounding may cause

accidental fire or shock.

Mandatory

Avoid the following locations when

installing or storaging the equipment.

•Locations where there is dust, salinity, or ion

particles

•Locations where there are corrosive gases

(SO2, H2S) or flammable gases

•Locations where vibration or shock occurs

beyond the allowance

•Locations where there is condensation due

to sharp temperature variations

•Locations where the ambient temperature

exceeds the allowance range

•Locations where the relative humidity

exceeds the allowance range

•Locations where the equipment is exposed

to direct sunlight

•Locations where strong electric radiation or

magnetic field is generated

Improper the installation or writing of the

system can cause not only insufficient

performance but also malfunction and

failure of the equipment

Do not cover the hole of the equipment, and the

ventilator/air inlet of the system.

Otherwise, overheating, etc. can cause fire

or malfunction.

Mandatory

Install the equipment at a place where

maintenance and inspection are easy to do.

Otherwise, recovery from failure may take

much more time, leading to a serious

accidents.

Mandatory

Forbidden

6F8C0882 iii

WARNING

CAUTION

3. Safety Precautions on Maintenance and inspection

Turn off power removing or connecting any

modules, boards, or devices.

Otherwise, it can cause electrical shock, or

machine damage.

Mandatory

Be careful not to hit or fall off the equipment by

accident.

Excess shock can cause failure.

Touch a grounded metal part to discharge the

static electricity on your body before touching

the equipment.

Otherwise, charged static electricity on your

body can cause malfunction or failure.

Mandatory

Forbidden

Use soft cloth to clean the equipment.

Use water-dipped and squeezed cloth to

clean it if dirty.

Leaving the equipment dirty can cause

mistaken or malfunction.

Mandatory

Turn off power removing any modules after

installing.

Otherwise, exposed conductive parts of wire

or on the rear of terminal blocks can cause

electrical shock.

Mandatory

Do not apply benzene and thinner when clean-

ing the equipment.

Otherwise, it can cause deformity or discolora-

tion the panel or case of the equipment.

Place any modules or boards removed from

the unit on a conductive mat or conductive bag

(containing a spare board, etc.) on an

grounded desk.

Otherwise, static electricity can damage

components of the module.

Mandatory

Forbidden

iv model 3000 Loop Controller L3 User’s Manual - Basic Hardware -

WARNING

CAUTION

4. Precautions During Parts Replacement

Turn off power of the equipment before

replacing the power fuse or warning fuse.

Otherwise, it can cause electrical shock or fire.

Mandatory

5. Precautions During Daily Use

Apply power of the specified ratings (voltage

fluctuation range, frequency, output rating,

etc.) in User's manual.

Otherwise, it can cause malfunction, machine

damage or fire due to overheat.

Mandatory

Do not touch any components, terminals,

connectors, or printed circuit boards in the

module.

Otherwise, it can cause the IC or LSI or the

like to be broken by static electricity, resulting

in failure or malfunction.

Also, the edge of components can cause

injury.

Forbidden

Do not forcibly bend or pull or distort the power

cord and other cables. Otherwise, they can be

cut off or cause overheat.

Forbidden

Turn off power immediately if the ambient

temperature or internal temperature exceeds

beyond normal range or if failure is occurred

in the equipment.

Contact Toshiba for repairing.

Operation under such situation can cause fire

or electrical shock.

Mandatory

6F8C0882 v

WARNING CAUTION

Do not disassemble or modify the equipment.

Otherwise, it can cause malfunction or failure.

Forbidden Do not enter wire scrapes or other foreign

debris into the equipment.

Also, do not insert metal parts into them.

They can cause fire or accidents.

Forbidden

6. Safety Precautions on Disposal

Do not throw lithium batteries into fire.

Otherwise, they can explode.

Forbidden Observe local regulations for disposal of the

lithium batteries or the product (Base unit

and modules).

Mandatory

vi model 3000 Loop Controller L3 User’s Manual - Basic Hardware -

Limitation of Applications

The equipment has been designed and manufactured for use in an industrial environment.

However, the equipment is not intended to be used for systems which can endanger human life

(Note 1).

Consult Toshiba if you intend to use the equipment for a special application which involves human

life and has great influence on the maintenance of the public function (Note 2). This is why such

application requires special care on the operation, maintenance, and control of the system (Note 3).

(Note 1) The systems which can endanger human life are life maintenance systems, equipment

installed in the surgery, and other medical equipment.

(Note 2) The systems which involve human life and have great influence on the maintenance of the

public function mean the main control system of a nuclear power plant, safety and

protection system of a nuclear power facility, transport operation and control systems for

mass transportation, control systems of aviation and space systems, and other systems

and subsystems where safety is critical.

(Note 3) "Special care" means to build a safety system (foolproof design, fail safe design,

redundancy design, etc.) in full consultation with Toshiba's engineers.

Immunity

Toshiba is not liable for any loss caused by fire, earthquake, action by a third party, or other

accidents, or the operator's intentional or accidental misuse, incorrect use, or use under abnormal

condition.

Toshiba is not liable for any incidental loss caused by the use or non-use of this product, such as

loss of business profits, suspension of business, or loss or change of data on memory.

Toshiba is not liable for the loss caused by an operation contradictory to any of the instructions

stated in this manual.

Toshiba is not liable for the loss caused by an incorrect operation in combination with other

equipment.

Toshiba is not liable for the loss caused by a malfunction in combination with an application program

made by the customer.

NOTE:

Use cellular phones and PHSs at least one meter away from the working equipment, transmission

cables, and I/O bus cable. Otherwise, the system can malfunction.

6F8C0882 vii

Preface

The Toshiba Integrated Controller V series is a new integrated control system

suitable for the age of open and light-sizing. Based on the control and computer

technologies long accumulated, it implements an easy-to-use open system by

applying a standard multi-vendor network and simplified engineering package

software.

This manual describes the handling requirements, functions, and troubleshooting of

the V series model 3000 loop controller (L3 controller).

Be sure to read "Safety Precautions" before use, to ensure correct and safe

operation.

Note that the expenses for repair/replacement of worn or consumed products will be

charged even if request for the repair/replacement is made within the product

guarantee period.

For thorough understanding of the L3 controller, also refer to the following manuals:

•model 2000/3000 Loop Controller L2/L3 User's Manual - Functions (6F8C0885)

•model 3000 Ethernet Module User's Manual (6F8C0878)

•model 2000/3000 Serial Bus I/O Module User's Manual (6F8C0887)

•model 3000 Direct I/O Module User's Manual (6F8C0867)

•Engineering Tool - Basics (6F8C0875)

•OIS1200 User's Manual (6F8C0886)

This manual consists of the following chapters:

Chapter 1 Overview of Loop Controller L3

Describes the L3 controller system configuration, the module configuration of the

main unit, and the name and function of each module.

Chapter 2 Mounting, Dismounting & Cable Connection

Describes the methods for mounting/dismounting a basic base unit/fan unit, and

various modules, as well as for cable connection.

Chapter 3 Installation & Wiring

Describes the methods for grounding the L3 controller, and presents some example

grounding works.

Chapter 4 Startup & Shutdown

Describes the startup and shutdown procedures for L3 controller.

Chapter 5 Troubleshooting

Describes the troubleshooting functions of the L3 controller, such as trace function.

Chapter 6 Maintenance & Inspection

Describes the maintenance/inspection procedures for the L3 controller, such as

routine inspection and periodical inspection.

viii model 3000 Loop Controller L3 User’s Manual - Basic Hardware -

Be Sure to Observe the Following

Observe the following to ensure the safety of the operator in using the equipment and to

keep it in normal operating condition.

1. Carefully read the Operation Manual before use.

2. Avoid installing or keeping the equipment at any of the places or in the environment

mentioned below.

(1) Very dusty place

(2) Place where corrosive gases (SO2, H2S, etc.) are generated

(3) Place where the product may be exposed to vibration or shock

(4) Environment of low or high temperature deviating from the conditions for instal-

lation specified herein.

(5) Very humid place

3. If the ambient temperature or the internal temperature of the equipment has arisen

too high, or if the equipment has developed a fault, stop using it, switch power off,

and contact the nearest Toshiba service station.

4. Do not open the case of the equipment while it is in operation except when setting

the switches.

5. Do not attempt to modify the equipment.

6. Take care not to drop the EN7 module during transit.

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