Toshiba V Series User manual

6F8C1120

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Important Information

No patent liability is assumed by TOSHIBA Corporation with respect to use of

information, illustrations, circuits, equipment or examples of application in this

publication.

TOSHIBA Corporation reserves the right to make changes and improvements to this

publication and/or related products at any time without notice. No obligation shall be

incurred other than as noted in this publication.

This publication is copyrighted and contains proprietary material. No part of this book

may be reproduced, stored in a retrieval system, or transmitted, in any form or by any

means-electrical, mechanical, photocopying, recording, or otherwise-without obtaining

prior written permission from TOSHIBA Corporation.

PROSEC, TOSLINE, and TOSDIC are trademarks or registered trademarks of Toshiba

Corporation.

IBM is a registered trademark of International Business Machines Corporation.

Microsoft, Windows and Windows NT are registered trademarks of Microsoft

Corporation in U.S.A. and other countries.

HyperTerminal is a product of Hilgraeve Inc.

©TOSHIBA CORPORATION 2006

6F8C1120 i

Safety Precautions

This manual contains important information for the operator to operate this product safely and

correctly and avoid bodily injury and property damage.

Grasp the meanings of the following marks and their descriptions before reading this manual.

Hazard Classifications

WARNING Indicates a potentially hazardous situation which, if not avoided, could

result in serious injury or death.

CAUTION Indicates a potentially hazardous situation which, if not a avoided, can

result in minor or moderate injury, or property damage. It can also be

used to alert against unsafe practices.

Note 1. Serious injury means loss of sight, injury, burns (high temperature, low temperature),

electrical shock, fracture, or intoxication which leaves aftereffects or requires

hospitalization or need to go to the hospital for a long time.

2. Injury means hurt, burn, or electrical shock which does not require hospitalization or

going to the hospital for a long time.

3. Property damage means extended breakdown of assets and materials.

Notation of Markings

Indicates a "may not" mark.

The concrete forbiddance is indicated with a pictograph or wording.

Indicate a mandatory action that you should never fail to do.

The concrete content is indicated inside or near the circle with a pictograph or wording.

Indicates a caution.

The concrete content is indicated inside or near the triangle.

Note 1. The description of forbiddance, mandatory and caution marks are subject to change,

depending on the labels on the main unit.

ii Model 2000 FL-net (OPCN-2) Remote I/O Station Module (FL654) User’s Manual

1. Checking the Warning Labels on the Main Unit

Make sure warning markings is attached on the main unit.

If any of them are missing or the wording is illegible, contact Toshiba’s Service Department.

2. Precautions on Installation

WARNING

CAUTION

Do not cover the hole of the equipment, and the

ventilator/air inlet of the system.

Otherwise, overheating, etc. can cause fire or

malfunction.

Forbidden

Be sure to ground the model 2000.

The protective ground terminal of the model

2000 must be connected to an external

protective earth.

Operation without grounding may cause

accidental fire or shock.

Mandator

Avoid the following locations when installing or

storaging the model 2000.

• Locations where there is dust, salinity, or ion

particles

• Locations where there are corrosive gases

(SO2, H2S) or flammable gases

• Locations where vibration or shock occurs

beyond the allowance

• Locations where there is condensation due to

sharp temperature variations

• Locations where the ambient temperature

exceeds the allowance range

• Locations where the relative humidity

exceeds the allowance range

• Locations where the equipment is exposed to

direct sunlight

• Locations where strong electric radiation or

magnetic field is generated

Mandator

Improper the installation or writing of the system

can cause not only insufficient performance but

also malfunction and failure of the model 2000.

Installation in an unspecified direction or

improper installation can cause fall-off, fire,

interference, or malfunction of the model 2000.

Mandator

6F8C1120 iii

3. Precautions on Wiring

WARNING

CAUTION

Be sure to use crimp-style terminal with

insulating sheath or insulating tape to cover the

conductive parts when wiring modules so that

no conductive parts are exposed.

Handle the terminal cover with care so as not to

fall off or get damaged.

Be sure to fix the cover on the terminal block

after wiring.

An exposed conductive part can cause

electrical shock.

Mandator

Avoid entering wire scraps or other foreign

debris into the model 2000, and related

equipment.

Otherwise, it can cause fire, failure or

malfunction.

Mandator

Be sure to tern off power before wiring.

Otherwise, it can cause electric shock or

malfunction of the model 2000.

Mandator

It is assumed that the users have general

knowledge of industrial electrical control

systems.

Mandator

Apply power of the specified ratings described

in the manual.

Apply excess power voltage to the model 2000

can cause explosion or fire.

Mandator

Install the model 2000 at a place where

maintenance and inspection are easy to do.

Otherwise, recovery from failure may take much

more time, leading to a serious accidents.

Mandator

iv Model 2000 FL-net (OPCN-2) Remote I/O Station Module (FL654) User’s Manual

4. Precautions for Operation

WARNING

CAUTION

Configure emergency stop interlocking circuit

outside the model 2000.

Otherwise, failure and malfunction of the model

2000 can cause human injury, machine damage

or serious accidents.

Mandator

Be sure to keep the terminal block covers

closed during power ON.

Do not touch the terminals.

Otherwise, it can cause electric shock or injury.

Mandator

The power modules, the remote I/O modules,

the direct I/O modules and the extension

interface are dedicated to the model 2000.

Mount of them on the bases of the model 2000.

Do not use them by themselves for other

purposes.

Otherwise, it can cause electric shock or injury

or malfunction.

Forbidden

When you attempt to perform program change,

forced output, RUN/HALT controls, etc during

operation, carefully check for safety.

Improper operation or negligence in checking

safety conditions can cause machine damage

or serious accidents.

Mandator

Mount the modules on the base securely until

they click, and fix them on the base with

screws.

Insufficient installation can cause failure or

malfunction.

Mandator

Set the operating switches of the model 2000

according to this manual.

Improper setting can cause failure or

malfunction.

Mandator

Sample programs and circuits described in this

manual are provided for explaining the

operations and applications of the model 2000.

You should test completely before using them

as a part of your application system.

Mandator

Install fuses suited to the load current capacity

in the external circuits for the relay output

module, preventing from overload.

Otherwise, it can cause machine damage or

accidents.

Mandator

6F8C1120 v

Safety Precautions for Maintenance and Inspection

WARNING

Turn off power when removing any units,

modules, terminal blocks or wired cables after

installing.

Otherwise exposed conductive pants of wire or

on the rear of terminal blocks can cause

electrical shock.

Mandator

Configure an external circuit to turn on power

according to the following sequence.

Turn ON the power of model 2000

→Turn ON the power for the I/O modules

and external load power supplies

Otherwise, it can cause machine damage,

malfunction or accidents.

Mandator

Turn off power immediately if the model 2000

emitting smokes or odor.

Operation under such situation can cause fire or

electrical shock.

Also unauthorized repairing will cause fire or

serious accidents. Do not attempt to repair.

Contact Toshiba for repairing.

Forbidden

It is recommended to use an external power

supply that provides power for both the I/O

module and the loads.

If not possible, configure the external circuit so

that the external power required for output

modules and power to the loads are switched

ON/OFF simultaneously.

Also, be sure to turn off power to the loads

before turning off power to the model 2000 for

system safety.

Mandator

Do not disassemble or modify the model 2000

in hardware nor software.

Otherwise it can cause failure, malfunction,

electrical shock or injury.

Forbidden

Be sure not to connect the opposite electrode of

the battery or charge the battery.

Also, do not try to disassemble the battery or

make it short-circuited or throw it into fire or use

it in overheated condition.

Otherwise it can cause fire or explosion.

Forbidden

vi Model 2000 FL-net (OPCN-2) Remote I/O Station Module (FL654) User’s Manual

CAUTION

6. Safety Precautions on Replacing Components

WARNING

Do not apply benzene and thinner when

cleaning the model 2000.

Otherwise, it can cause deformity or

discoloration the panel or case of the model

2000.

Forbidden

Replace a fuse or batteries with a new one

specified.

Otherwise, it may malfunction or cause fire.

Mandator

Be careful not to hit or fall off the model 2000 by

accident.

Excess shock can cause failure.

Forbidden

Place any modules removed from the unit on a

conductive bat or conductive bag (containing a

spare board, etc.) on an grounded desk.

Otherwise, static electricity can damage

components of the module.

Mandator

Touch a grounded metal part to discharge the

static electricity on your body before touching

the model 2000.

Otherwise, charged static electricity on your

body can cause malfunction or failure.

Mandator

Use soft cloth to clean the model 2000.

Use water-dipped and squeezed cloth to clean

it if dirty.

Leaving the model 2000 dirty can cause

mistaking or malfunction.

Mandator

Turn off power of the model 2000 before

replacing the power fuse or warning fuse.

Otherwise, it can cause electrical shock or fire.

Mandator

6F8C1120 vii

CAUTION

7. Safety Precautions for Daily Operation

WARNING

The relays used in the relay output module

have ON/OFF life mechanically.

Use them within their mechanical life times is

described in the related manual.

Replace the module if exceeded.

Mandator

Replace the battery every two years.

An exhausted battery can cause malfunction

and lose data and programs stored in model

2000, resulting in machine damage or

accidents, depending on the application.

Mandator

Turn off power immediately if the ambient

temperature or internal temperature exceeds

beyond normal range or if failure is occurred in

the model 2000.

Contact Toshiba for repairing.

Operation under such situation can cause fire

or electrical shock.

Mandator

Apply power of the specified ratings (voltage

fluctuation range, frequency, output rating, etc.)

described in the related manual.

Otherwise, it can cause malfunction, machine

damage or fire due to overheat.

Mandator

viii Model 2000 FL-net (OPCN-2) Remote I/O Station Module (FL654) User’s Manual

CAUTION

8. Safety Precautions on Disposal

WARNING

CAUTION

Do not touch any components, terminals,

connectors, or printed circuit boards in the

module.

Otherwise, it can cause the IC or LSI or the like

to be broken by static electricity, resulting in

failure or malfunction.

Also, the edge of components can cause injury.

Forbidden

Do not forcibly bend or pull or distort the power

cord and other cables. Otherwise, they can be

cut off or cause overheat.

Forbidden

Do not disassemble or modify the model 2000

equipment.

Otherwise, it can cause malfunction or failure.

Forbidden

Do not enter wire scrapes or other foreign

debris into the model 2000 equipment.

Also, do not insert metal parts into them.

They can cause fire or accidents.

bidden

Do not throw lithium batteries into fire.

Otherwise, they can explode.

Forbidden

Observe local regulations for disposal of the

lithium batteries or the model 2000.

Mandator

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