Toshiba Nv Series User manual

6F8C1575

Unified Controller

nv Series

type2 light

Controller Unit

Notes

(1) The technical information provided herein describes typical operations and applications of the product and does

not guarantee the intellectual property rights or other rights of Toshiba or third parties nor allows license of its

use.

(2) No part or the whole of this document may be reproduced without prior consent.

(3) The information herein may be changed in the future without notice.

(4) All possible measures have been taken to prepare the information herein. If you have any question, comment, or

find any error, please contact us.

PROSEC, TOSLINE, TOSDIC, CIEMAC and TC-net are trademarks or registered trademarks of Toshiba

Corporation.

Ethernet is a registered trademark of Xerox Corporation.

TOSHIBA CORPORATION 2015

Safety Precautions

Unified Controller nv series type2 light Controller Unit Instruction Manual

The product and the instruction manual describe important information to prevent possible

harm to users and damage to the property and to use the product safely.

After reading this instruction manual, store it in a safe and convenient location.

Understand the following description (signs and symbols), read the text and observe

descriptions.

Description of signs

Sign

Meaning of the sign

DANGER

This indicates an immediate danger that may result in death or serious

injury*

if not avoided.

WARNING

This indicates a danger that may result in death or serious injury*

not avoided.

CAUTION

This indicates a danger that may result in minor or moderate injury*

only a physical damage

if not avoided.

：

A serious injury indicates loss of sight, injury, burns (high/low temperature), electric shock, broken

bones, or intoxication that will have aftereffects and require hospitalization or long-term hospital

visits for healing.

：

An injury indicates an injury, burn, or electric shock that does not need hospitalization or long-term

hospital visits for healing.

：

A property damage indicates consequential damage in terms of breakage of properties or materials.

Description of symbols

Symbol

Meaning of the symbol

Prohibited

Indicates “Prohibition” or “You must not do”.

Specific details are indicated near the symbol with pictures and text.

Indicates “Mandatory Action” or “Do as indicated”.

Specific details are indicated near the symbol

with pictures and text.

Warning

Indicates Warning.

Specific details are indicated near the symbol with pictures and text.

(Note) Descriptions of Prohibition, Mandatory Action, and Warning vary depending on the display on the

main unit.

Mandatory

6F8C1575

1. Safety Precautions in Installation

DANGER

Ground

Ground the device.

Otherwise, it may cause an electric

shock or fire.

CAUTION

Prohibited

Do not install, store, or use it in the

following environments.

・

A place with a lot of dust

・

A place with corrosive gases (SO2,

H2S) ore flammable gases

・

A place with vibrations and shocks

exceeding the allowed values

・

A place with condensations due to

rapid temperature changes

・

A place with low or high temperature

outside of the installation condition

・

A place with high humidity outside of

the installation condition

・

A place with direct sunlight

・

A place near equipment generating

strong radio waves or magnetic fields

It may cause accidents.

Mandatory

Install the device in a place where

maintenance and inspection can be

done easily.

Otherwise, it may cause accidents.

Prohibited

Do not block the ventilation hole or

air inlet/outlet.

It may cause fire or failure due to

overheat.

Mandatory

Follow the installation

conditions/method described in this

manual regarding the installation of

the system and wiring.

Otherwise, it may cause a drop, fire,

failure or malfunction.

Prohibited

Do not install/store relay output

modules under the following

conditions:

・

A place with silicon gas

・

A place using silicon products

Otherwise, it may cause bad contact

point.

Prohibited

Do not insert any foreign object such

as wasted lines into the module or

unit.

It may cause fire, failure, or malfunction.

Mandatory

Install the power module, controller

module, system bus module and

base unit.

Otherwise, it may cause an electric

shock, injury, or failure.

Do not use it alone or for other purposes.

Mandatory

Install the TC-net I/O module on the

base unit for the nv series controller.

Otherwise, it may cause an electric

shock, injury, or failure.

Do not use it alone or for other purposes.

Mandatory

Install or remove the module, base

unit, and terminal block while the

power is off.

Otherwise, it may cause an electric

shock, malfunction, or failure.

Unified Controller nv series type2 light Controller Unit Instruction Manual

Mandatory

When connecting the connectors

and cables or installing the module to

the base unit, press them fully until

they clicks, and secure them with

screws tightly.

Insufficient tightening may cause failure

or malfunction due to vibrations.

No touch

Do not touch the card parts,

contacts, connectors, or soldered

surface in the module.

Ends of the lead wire of the parts may

cause an injury, or electrostatic

breakdown of the ICs or LSIs may

occur, resulting in failure.

6F8C1575

2. Safety Precautions on Wiring

DANGER

Mandatory

Connect the cables while the power

is off.

Otherwise, it may cause an electric shock

or failure.

Mandatory

When wiring the module, use crimp

contacts with sheath, or cover it with

tape.

Otherwise, exposed conductors may

cause an electric shock

Mandatory

Install the terminal block cover

securely to the terminal block.

Exposed conducting parts may cause

an electric shock.

CAUTION

Mandatory

Connect an external power supply

that matches the rating.

Otherwise, it may cause an explosion or

fire.

Mandatory

Wiring work must be done by worker

with product knowledge.

Wrong wiring may cause a fire, electric

shock, or failure.

Mandatory

When using the contact relay used

for relay output, check the contact

life.

If the contact life of the relay is expired,

an output error may occur due to a

defective contact, resulting in an

accident or damage to the machine.

Mandatory

Construct the emergency stop circuit

and interlock circuit outside the nv

series type2 light.

Otherwise, it may cause an injury

accident or damage to the machine if

failure or malfunction occurs in the nv

series type2 light.

Unified Controller nv series type2 light Controller Unit Instruction Manual

3. Safety Precautions in Daily Use

DANGER

No touch

Do not modify, repair, disassemble,

or adjust the controller, modules,

and boards.

This may cause an electric shock, fire,

injury or malfunction.

When the product fails or malfunction,

contact the nearest Toshiba office or

agent.

Mandatory

Before using, check that the

power capacity, frequency,

voltage, and regulation comply

with the device specifications.

If not, it may cause damage of the

device, or fire due to overheat, as well

as not obtaining the original

performance of the device.

Prohibited

When the ambient or internal

temperature of the device rises

abnormally or failure occurs in the

device, stop using the device, turn off

the power, and

Contact the nearest

Toshiba office or agent.

Using it as it is may cause fire due to

overheat.

No touch

Do not touch the terminals of the

module and unit during energization.

It may cause an electric shock.

The power supply module is for the nv

series only. Do not use it alone for any

other purposes.

CAUTION

Mandatory

When performing program changes

during operation, forced output, run,

or halt operations, ensure safety.

Wrong operations or failure to ensure

safety may cause an accident or damage

to the machine.

Mandatory

When there is any smoke or strange

odor, turn off the power.

Otherwise, it may cause a fire or electric

shock.

Contact the nearest Toshiba office or

agent.

Prohibited

Do not forcefully bend, pull, or twist

the power cord and cables.

It may cause breaks or heating.

Prohibited

Do not insert any metal into the gaps

of the device main body.

It may cause fire.

Mandatory

When using the contact relay used

for relay output, check the contact

life.

If the contact life of the relay is expired,

an output error may occur due to a

defective contact, resulting in an accident

or damage to the machine.

Contact relays have a life due to wearing

of the contact. If the life is expired,

replace it with a new one.

6F8C1575

Mandatory

Install the battery before use.

If the RAM is operated without any

battery, memory data or programs may

be lost, causing an accident or damage

to the machine due to malfunction.

Replace the battery according to the

battery replacement cycle guideline.

Mandatory

Turn on the power in the following

order:

Turn on the power of type2 light

controller→ Turn on the external power for

the I/O module and the external power for

the load.

If this order is not followed, it may cause

an accident or damage to the machine

due to malfunction.

Mandatory

For system safety, turn off the load

power before the power of the nv

series type2 light.

If this order is not followed, it may

cause an accident or damage to the

machine.

Share the external power supply for the

I/O module with the load power supply

whenever possible. If this is not

possible, construct the system so that

the external power supply and load

power supply are turned off

simultaneously.

4. Safety Precautions in Maintenance and Inspection

DANGER

Mandatory

When installing or removing the

module, unit, terminal block, or wiring

cable, make sure that the external

power supply is off.

Otherwise, there will be live electric poles

on the back of the external terminal block

of the module, causing an electric shock.

Prohibited

Do not connect the battery in

reverse, charge, disassemble,

overheat it, throw it into fire, or

short-circuit it.

t may cause an explosion or fire.

Mandatory

When replacing the power fuse or

alarm fuse of the device, turn off

the power of the controller.

Otherwise, it may cause an electric

shock or fire.

Mandatory

Replace fuses or batteries with

specified items.

Using anything other than specified

may cause a fire or failure.

Mandatory

Be extremely careful when

measuring the power supply

voltage at the power terminal part

of the module during an inspection.

Otherwise, it may cause an electric

shock.

Unified Controller nv series type2 light Controller Unit Instruction Manual

vii

CAUTION

Mandatory

To retain the backup and calendar

data, replace the battery module

every 20 days of the total power

outage or every 5 years at 95

operating rate.

If the battery is worn, the data or

programs saved in the controller module

may be lost, causing an accident or

damage to the machine due to

malfunction.

Safety Precautions in Disposal

DANGER

Prohibited

Do not throw the lithium battery into a

fire.

The battery may explode.

CAUTION

Mandatory

When disposing of the lithium

battery, follow the ordinances or

rules of the local government.

Otherwise, it may cause environmental

damage.

Mandatory

Dispose of the unit and module of the

nv series type2 light as industrial

waste.

Otherwise, it may cause environmental

damage.

6F8C1575

viii

6. Checking the Warning Label on the Main Body

Check that warning label is attached on the main body.

If the label is missing or hard to read due to stain, contact the nearest Toshiba office or agent.

[Warning symbols on the nv series type2 light main body]

This symbol is a warning symbol for dangerous parts. It is attached on places where there is

a risk of an electric shock or a risk of damage to the main body due to wrong wiring.

Note the following where this symbol is present.

●Touching the power input terminal of the power supply module while the power is on causes an

electric shock and is very dangerous.

Do not touch the power input terminal.

●For safety, turn off the power before wiring or performing maintenance and inspection.

●Wire the power input terminal correctly, and avoid applying any voltage exceeding the specified

voltage range. It may cause failure or damage.

●Perform connector connection of the nV-Tool port after turning off the power of the nV-Tool (such

as the PC).

Turn on the power of the nV-Tool after connection.

Be careful not to short-circuit the connector pins with the connector cover.

[Warning stickers]

The warning sticker shown in the left figure is provided

for the power supply of the nv series type2 light

controller. Remove the sticker from the mount, and

attach it on the main body of the nv series type2 light, or

on a location near the nv series type2 light where it can

be seen easily.

There are stickers in both Japanese and English. Use

the one that suits your need.

When wiring, remove the sticker mount.

If the sticker is damaged, contact your distributor.

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