Toshiba TS3000 Series User manual

STE 80862-1

INSTRUCTION MANUAL

OPERATOR’S MANUAL

FOR

TS3SFB UNIT

Notice

• Make sure that this instruction manual is delivered to the

final user of Toshiba Machine's industrial robot.

• Before operating the industrial robot, read through and

completely understand this manual.

• After reading through this manual, keep it nearby for future

reference.

TOSHIBA MACHINE CO., LTD.

TS3SFB UNIT

series Robot Controller

No part of this document may be reproduced in any form without obtaining prior

written permission from Toshiba Machine Co., Ltd.

The information contained in this manual is subject to change without prior notice

to effect improvements.

STE 80862

TS3SFB UNIT

series Robot Controller

Preface

Structure of TS series robot controller instruction manuals:

These instruction manuals were published in parts according to the application and

purpose, and the name and outline of each manual are as follows:

[Safety Manual]

This manual contains the important information to use the robot safely and correctly.

Be sure to read through and understand this manual before operating the robot.

Also, strictly observe the descriptions made in the manual.

[Operator’s Manual]

This manual deals with the TS series robot controller operating procedures. Read

through this manual before operating the robot, and refer to it as necessary.

[Robot Language Manual]

This manual refers to the robot language called "SCOL." When you have to create

a program based on this language, read through the manual.

[Interface Manual]

This manual describes the external signals for the robot. Concerning the interface

conditions between the robot and peripheral equipment, specifications, timing, etc.,

refer to the manual when necessary.

[Installation & Transport Manual]

This manual describes the transport, unpacking, and installation of the robot and

controller. Be sure to read through this manual before unpacking the shipment

containing the robot.

[Maintenance Manual]

This manual deals with the daily and regular inspections to be made on the robot

and controller. Read through this manual to use the robot safely over long years to

come.

[Communication Manual]

This manual describes the serial communication between the robot controller and

other equipment. Refer to this manual when connecting the robot controller with a

host computer, optical sensor, etc., via a serial cable.

STE 80862

TS3SFB UNIT

series Robot Controller

[User Parameter Manual]

This manual describes the setting procedures of the robot controller. Refer to this

manual when you perform the setting of communication, I/O, and motion conditions.

[Alarm Manual]

This manual describes the contents, causes, and remedies of alarms. Refer to this

manual when an alarm occurs.

STE 80862

TS3SFB UNIT

series Robot Controller

Cautions on Safety

This manual contains the important information on the robot and controller to prevent

injury to the operators and persons nearby, to prevent damage to assets, and to assure

correct use.

Make sure that the following details (indications and symbols) are well understood

before reading this manual. Always observe the information that is noted.

[Explanation of indications]

Indication Meaning of indication

DANGER

This means that "incorrect handling will lead to fatalities

or serious injuries."

CAUTION

This means that "incorrect handling may lead to

personal injuries *1) or physical damage *2).”

*1) Injuries refer to injuries, burns, electric shocks, etc., which do not require

hospitalization or long-term medical treatment.

*2) Physical damage refers to damages due to the destruction of assets or

resources.

[Explanation of symbols]

Symbol Meaning of symbol

This means that the action is prohibited (must not be done).

Details of the actions actually prohibited are indicated with

pictures or words in or near the symbol.

This means that the action is mandatory (must be done).

Details of the actions that must be done are indicated with

pictures or words in or near the symbol.

This means danger.

Details of the actual danger are indicated with pictures or words in

or near the symbol.

This means caution.

Details of the actual caution are indicated with pictures or words in

or near the symbol.

STE 80862

TS3SFB UNIT

series Robot Controller

[Operation]

DANGER

Prohibited

• During operation, NEVER enter the dangerous area of the robot.

Otherwise, you will be injured seriously.

• DO NOT leave in the working range any machinery or materials

that will hinder the operation. If the equipment goes wrong, a

person nearby will be injured or involved in an accident.

• Anyone other than the operator MUST NOT approach the

equipment. Should they negligently touch the dangerous part of

the equipment, they will get injured or involved in a serious

accident.

• NEVER perform an inappropriate operation that is not described

in the instruction manual. Otherwise, the equipment will start by

mistake, resulting in personal injury or serious accident.

Danger

• If you feel even a little that you are exposed to danger or that the

equipment works abnormally, press the EMERGENCY stop

pushbutton switch to stop the equipment. If the equipment is

used as it is, you will be injured or involved in a serious accident.

When this happens, ask our after-sale service agent for repair.

• During operation, be sure to close the equipment cover. Should

the cover be opened during operation, you will be struck by an

electric shock or get injured.

• Only a well-trained and qualified person is allowed to perform the

operation. Should the equipment be operated improperly, it will

start by mistake, causing a personal injury or serious accident.

• If the equipment has malfunctioned, turn the power off, identify

and remove the cause of the abnormality, maintain the peripheral

equipment, and completely restore the malfunctioned equipment.

Then start the equipment at a slow speed. If the equipment

starts, leaving the abnormality as is, you will be involved in a

serious accident.

STE 80862

TS3SFB UNIT

series Robot Controller

CAUTION

Prohibited

• DO NOT change the data of the system structure file.

Otherwise, the robot will move abnormally, resulting in damage or

an accident.

Mandatory

• In principle, the teaching operation should be performed outside

the dangerous area of the robot. If it should inevitably be

performed within the dangerous area, strictly observe the

following matters.

(1) The teaching operation should always be performed by two (2)

persons. One person performs the job and the other person

watches outside the dangerous area. Also, both persons

should try to prevent mis-operation with each other.

(2) The operator should do the job in an attitude ready to press

the EMERGENCY stop pushbutton switch at any time. Also,

they should perform the job at a position from which they can

evacuate immediately at the time of an emergency after

confirming the robot working range and shields nearby.

(3) The supervisor should keep watch on the job at a position

where they can see the entire robot system and operate the

EMERGENCY stop pushbutton switch at the time of an

emergency. Also, they should keep anyone from entering the

dangerous area. Unless the operator or other person follows

the instructions of the supervisor, an accident will be caused.

• If an abnormality has been generated or the POWER LED lamp

on the control panel remains off after the main power switch of the

equipment was turned on, turn off the main power immediately

and confirm the wiring. Otherwise, you will be struck by an

electric shock or a fire will break out.

• Unless the robot operates toward a designated direction at

manual guide, turn off the servo power. Otherwise, the robot will

be damaged or you will be involved in an accident. When this

happens, call the after-sale service agent.

• Pushbutton operations of the control panel and teach pendant

should be confirmed visually. Otherwise, you will be involved in

an accident due to mis-operation.

• After the power is turned on, be sure to reset a program to start

an automatic operation. If the program is executed continuously,

the robot will interfere with the peripheral equipment, resulting in

damages or accidents.

STE 80862

TS3SFB UNIT

series Robot Controller

CAUTION

Mandatory

• Before operating the equipment, perform the following inspection.

(1) Make sure that the visual appearances of the robot, controller,

peripheral equipment and cables are in good condition.

(2) Make sure that no obstacle stands in or near the working

range of the robot and peripheral equipment.

(3) Make sure that the emergency stop and other safety devices

operate properly.

(4) Make sure that no abnormal noise or vibration is involved in

the robot operation.

If the above prior inspection is skipped, the equipment will be

damaged or you will be involved in an accident.

Caution

• The speed of test operations is initially set at 25% of the

maximum robot speed.

• The speed of automatic operation is initially set at 100% of the

maximum robot speed.

STE 80862

TS3SFB UNIT

series Robot Controller

Table of Contents

Page

1Overview................................................................................................................. 10

2Types of Connection Lines..................................................................................... 10

2.1 Power input/output ACIN2 (See 1. In 2.1 "Outline drawings.")......................... 10

2.2 Signal input/output SAFE (See 2. In 2.1 "Outline drawings.")........................... 11

2.3 Signal input/output RESET (See 3. In 2.1 "Outline drawings.")........................ 12

3Unit Outline Drawings............................................................................................. 13

3.1 Outline drawings............................................................................................... 13

3.2 Detailed internal drawings................................................................................ 14

4Block Diagram of the Internal Circuit ...................................................................... 15

5Operation Timings .................................................................................................. 16

5.1 Activation.......................................................................................................... 16

5.2 Stop.................................................................................................................. 16

5.3 Reactivation...................................................................................................... 16

5.4 Timing diagram................................................................................................. 17

STE 80862

TS3SFB UNIT

series Robot Controller

1 Overview

This manual describes the TS3SFB unit, an optional unit for a TS3000 series

controller. The unit can be used to configure a safety-related block, thereby

allowing the controller to satisfy the requirements of Safety Category 3

(ISO-138491) required for ANSI and the CE marking. The controller with the

standard specification satisfies the requirements of Safety Category 2.

2 Types of Connection Lines

2.1 Power input/output ACIN2 (See 1. In 2.1 "Outline drawings.")

This connector supplies power to the TS3SFB unit, and outputs power through

contactors.

The AC cable for connecting the TS3SFB unit to a TS3000 series controller is

available as an accessory. (The standard length is 3 m.)

AC cable (drawing No.: M249418)

Model No. on the TS3SFB unit side: F32MSP-04V-KX*, manufactured by JST

Model No. on the connection cable side: F32FSS-04V-KX*, manufactured by JST

Connector connected to the AC cable

Pin No. Signal name I/O

1 R2 Input

2 S2 Input

3 R3 Output

4 S3 Output

STE 80862

Other manuals for TS3000 Series

This manual suits for next models

Table of contents

Other Toshiba Controllers manuals

Toshiba

Toshiba V Series User manual

Toshiba

Toshiba TCB-TSC640-PY User manual

Toshiba

Toshiba TSL3000E User manual

Toshiba

Toshiba S2E21 User manual

Toshiba

Toshiba Network Device OIS120 User manual

Toshiba

Toshiba TE3 Series User manual

Toshiba

Toshiba TS3000 Series User manual

Toshiba

Toshiba Preliminary TB6560AHQ User manual

Toshiba

Toshiba V Series User manual

Toshiba

Toshiba V Series User manual

Toshiba

Toshiba HX7+ ASD User manual

Toshiba

Toshiba RBC-ASC11E User manual

Toshiba

Toshiba TCB-IFCB-4E2 User manual

Toshiba

Toshiba TCB-SC640U-UL User manual

Toshiba

Toshiba APOGEE FLN APG001Z Guide

Toshiba

Toshiba Programmable Controller PROSEC T3 User manual

Toshiba

Toshiba TMP87CM24AF Instructions for use

Toshiba

Toshiba BMS-IFBN1281U-UL User manual

Toshiba

Toshiba BMS-CT2560U-E User manual

Toshiba

Toshiba TE Series User manual

Toshiba

Toshiba TSL3000 Use and care manual

Toshiba

Toshiba TS2000 User manual

Toshiba

Toshiba TXZ+ Series User manual

Toshiba

Toshiba 40 Plus User manual

Popular Controllers manuals by other brands

Digiplex

Digiplex DGP-848 Programming guide

YASKAWA

YASKAWA SGM series user manual

Sinope

Sinope Calypso RM3500ZB installation guide

Isimet

Isimet DLA Series Style 2 Installation, Operations, Start-up and Maintenance Instructions

LSIS

LSIS sv-ip5a user manual

Rockwell Automation

Rockwell Automation 1769-L31 installation instructions

Airflow

Airflow Uno hab Installation and operating instructions

ABB

ABB ACS580-01 drives Hardware manual

Panasonic

Panasonic GM1 Series Reference manual

Emerson

Emerson SW93 owner's manual

AutoAqua

AutoAqua Smart ATO micro SATO-120P manual

Panasonic

Panasonic FP? Positioning Unit RTEX Technical manual

Samson

Samson Type 5824 Mounting and operating instructions

Alpha IP

Alpha IP MIOB 21001 manual

Siemens

Siemens OpenAir GMA 1 Series Mounting instructions

Surecom

Surecom SR-629 user manual

Fishman

Fishman TriplePlay installation guide

Regulus

Regulus SRS1 T Installation and operation manual