Toro Z Master 74141TE Manual

FormNo.3372-979RevA

ZMaster®RidingMower

with48inTURBOFORCE®SideDischargeMower

ModelNo.74141TE—SerialNo.312000001andUp

SetupInstructions

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Removepartsfromthecrate.

2Nopartsrequired–Checkthetirepressure.

3Rearwheels2Installtherearwheels.

4RolloverProtectionSystemKit(ROPS)1InstalltheRolloverProtectionSystem

(ROPS).

Seat1

Seatplate1

Guard2

5Flangenuts(5/16inch)8

Installtheseat.

6Nopartsrequired–Checktheseatbelt.

Rightcontrollever1

Leftcontrollever1

Bolt(3/8x1inch)(2areassembled)

7Nut(3/8inch)(2areassembled)

Installthemotioncontrollevers.

Carriagebolt(3/8x1-1/2inches)1

8Flangenut(3/8inch)1Installtheliftassistpedal.

Aircleanercap1

9Hoseclamp1Installtheaircleanercap.

10Nopartsrequired–Chargeandinstallthebattery.

11Nopartsrequired–Checktheengineoillevel.

12Nopartsrequired–Addfueltothemachine.

Number2generalpurposelithiumbase

ormolybdenumbasegrease.(Purchase

separately.)

1tubeCheckthemachineforgrease.

14Nopartsrequired–Preparethesidedischargechute.

15Nopartsrequired–Testthesafetyinterlocksystem.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

ProcedureDescriptionQty.Use

16Nopartsrequired–Checkthemachinebeforedeliveryto

thecustomer.

Operator'sManual1

EngineOwner'sManual1

RegistrationCard1

Operatortrainingmaterial1

Key2

Deliveringthemachinetothecustomer.

RemovingPartsfromtheCrate

NoPartsRequired

Procedure

Removethetires,theseatandtheRolloverProtection

System(ROPS)Kitfromtheshippingcrate.

CheckingtheTirePressure

NoPartsRequired

Procedure

Pressure:13psi(90kPa)

Note:Thefrontcasterwheelsmaybesemi-pneumatic

tires.Semi-pneumatictiresdonothaveavalvestemand

donotneedtobechecked.

Checktheairpressureinthefronttiresandthereartires.

Figure1

RaisingtheMachineUpand

InstallingtheRearWheels

Partsneededforthisprocedure:

2Rearwheels

Procedure

1.Removethescrewsholdingtherightangleretaining

platetothecrate.

Figure2

2.Raisethebackofthemachineupandsupportitwith

jack-stands.

DANGER

Mechanicalorhydraulicjacksmayfailto

supportthemachineandcauseaseriousinjury.

•Useajackstand(s)whensupportingthe

machine.

•Donotusehydraulicjacks.

Figure3

3.Removethewheelnutsfrombothsidesofthe

vehicleandremovetherightangleretainingplate.

Discardthescrewsandretainingplate.

4.Mountthewheelswiththevalvestemtotheoutside

andsecurethemwiththewheelnutspreviously

removed.

5.Torquethewheelnutsto95ft-lb(128N-m).

6.Removethejack-stands.

Figure4

InstallingtheRollOver

ProtectionSystem

Partsneededforthisprocedure:

1RolloverProtectionSystemKit(ROPS)

Procedure

InstalltheRolloverProtectionSystemKit.Followthe

instructionsincludedwiththeROPSKit.

InstallingtheSeat

Partsneededforthisprocedure:

1Seat

1Seatplate

2Guard

8Flangenuts(5/16inch)

Procedure

1.Removethe4nutsholdingtheseatplatetothe

machine.Discardthesenuts,theyareusedfor

shippingonly.

g017994

Figure5

2.Removetheplasticcabletiesholdingtheguardsto

theseatplate.

3.Securetheseatplateandguardstotheseatwith4

angenuts(5/16inch).

g017995

Figure6

4.Plugtheharnessconnectorintotheseatswitch

locatedontopofthefueltank.

5.Installtheseattothemachineframewith4ange

nuts(5/16inch).

g017996

Figure7

1.Harnessconnector2.Flangenuts(5/16inch)

CheckingtheSeatBelt

NoPartsRequired

Procedure

Important:Ensurethebolttorqueissetbetween

49to61ft-lb(67to83N-m).

Theseatbeltangleandtheseatbeltbolttorqueneedto

becheckedbeforeoperating.

1.Checktheangleoftheseatbeltcomparedtothe

bottomoftheseat.Theangleneedstobe47degrees.

See(Figure8).

2.Ifneeded,settheseatbelttothecorrectangle.

3.Checkandsetthebolttorquebetween49to61ft-lb

(67to83N-m).

g014862

Figure8

1.Sideofseat3.47degrees

2.Seatbeltbolt,Settorque

between49to61ft-lb(67

to83N-m)

InstallingtheMotionControl

Levers

Partsneededforthisprocedure:

1Rightcontrollever

1Leftcontrollever

Bolt(3/8x1inch)(2areassembled)

Nut(3/8inch)(2areassembled)

Procedure

1.Rotatethemotioncontrolleverstotheupright

position.

2.Looselyinstallthecontrolleversontheoutsideof

theposts,using4boltsand4nuts.

Note:Installthecontrolleversinthetopand

middleholesforthehighpositionorthemiddleand

bottomholesforthelowposition,asdesired.

Figure9

1.Bolt(3/8x1inch)3.Controllever

2.Handle4.Nut(3/8inch)

3.Raisetheleversandalignthemtogetherinthe

neutralpositionandtightenthebolts.

Figure10

Note:Ifthemachineisnotproperlytracking,refer

toAdjustingtheTrackinginyourOperator’sManual.

InstallingtheLiftAssistPedal

Partsneededforthisprocedure:

1Carriagebolt(3/8x1-1/2inches)

1Flangenut(3/8inch)

Procedure

1.Ifneeded,loosentheexistingboltandnutforthe

liftassistpedal.

2.Rotatetheliftassistpedaltothecorrectposition

andinstallthecarriagebolt(3/8x1-1/2inches)and

locknut(3/8inch)(Figure11).Tightenbothbolts.

1 2

3g016346

Figure11

1.Liftassistpedal3.Carriagebolt(3/8x1-1/2

inches)

2.Flangenut(3/8inch)

InstallingtheAirCleanerCap

Partsneededforthisprocedure:

1Aircleanercap

1Hoseclamp

Procedure

Note:Notallunitscomewithaheavydutyaircleaner.

Thisprocedureonlyappliestomodelsthathaveaheavy

dutyaircleaner.

1.Removetheplasticplugortapecoveringtheair

cleaner.

Figure12

2.Removetheaircleanercapfromthemachine.

3.Installthehoseclampontotheaircleanercap.

Figure13

4.Installtheaircleanercapontotheaircleanerand

secureitwiththehoseclamp.

Figure14

ChargingandInstallingthe

Battery

NoPartsRequired

Procedure

WARNING

Chargingthebatteryproducesgassesthatcan

explodeandcauseseriousinjury.

•Keepcigarettes,sparksandamesawayfrom

thebattery.

•Makesuretheignitionswitchisoff.

•Ventilatewhenchargingorusingthebatteryin

anenclosedspace.

Important:Donotrunthemachinewiththe

batterydisconnected;electricaldamagemayoccur

totheengine.

1.Chargethebattery.RefertotheOperator'sManual

forinstructions.

Figure15

2.Installthebattery.RefertoInstallingtheBatteryin

theOperator'sManualforinstructions.

CheckingtheEngineOilLevel

NoPartsRequired

Procedure

Beforeyoustarttheengineandusethemachine,check

theoillevelintheenginecrankcase;refertoServicing

theEngineOilLevelinOperator'sManual.

AddingFueltotheMachine

NoPartsRequired

Procedure

Addgasolinetothemachinebeforestartingit.Refer

toyourOperator’sManual.forthecorrectfueland

procedure.

G008942

Figure16

CheckingtheMachinefor

Grease

Partsneededforthisprocedure:

1tubeNumber2generalpurposelithiumbaseor

molybdenumbasegrease.(Purchaseseparately.)

Procedure

Checkthegreasefortheidlerarmonthemowerdeck.

Ifneeded,addgreaseuntilitcomesoutoftheseals.

g017435

Figure17

CheckingtheSideDischarge

Chute

NoPartsRequired

Procedure

Ifthereareplastictiesholdingthesidedischargechute

up,removethemandlowerthechuteintoplace.

WARNING

Anuncovereddischargeopeningcouldallowthe

lawnmowertothrowobjectsintheoperator'sor

bystander'sdirectionandresultinseriousinjuryor

death.Also,contactwiththebladecouldoccur.

Neveroperatethelawnmowerwiththegrass

deectorremovedunlessyouinstallacoverplate,a

mulchplate,oragrasschuteandcatcher.

1.MakesuretheLendofspringisinstalledbehind

thedeckedgebeforeinstallingtheboltasshownin

Figure18.

2.PlacetheJhookendofspringaroundgrassdeector

(Figure18).

Important:Thegrassdeectormustbefreeto

rotatewithdownwardtension.Liftthedeector

uptothefullopenpositionandensurethatit

rotatesfreely,withoutbindingintothefulldown

position.

Figure18

1.GrassDeector4.Lendofspring,place

behinddeckedgebefore

installingbolt

2.Spring5.Deckedge

3.Jhookendofspring

TestingtheSafetyInterlock

System

NoPartsRequired

Procedure

Beforeusingthemachine,testthesafetyinterlock

system;refertotheSafetyInterlockSysteminOperator's

Manual.

CheckingtheMachineBeforeDeliverytotheCustomer

NoPartsRequired

Procedure

Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedureslistedin

thefollowingtableandinitialeachwhennished.RefertotheOperator'sManualforinstructionsonperforming

theseprocedures.

InitialCheckProcedure

Checkthetirepressure.

Checkthelevelofthemower.

Checkthemowerdeckidlerarmforgrease

Checktheengineoillevel.

Checkthehydraulicuidlevel.

CheckROPSissecure.

Onliquidcooledmachines,checkthelevelofthecoolantintheradiatorandoverowbottle.

Checktheadjustmentoftheparkingbrake.

Ensurethatthemachinetrackscorrectly;refertotheOperator'sManualfortheadjustmentprocedure.

Checkthesafetyinterlocksystem;refertotheOperator'sManual.

EnsurethatthePTOworks.

Checkallthefastenersyouinstalledtoensurethattheyaretight.

Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:

Signature:Date:

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