Toro LT2240 User manual

FormNo.3445-510RevB

RoadLightKit

LT2240Compact,LT34404-WheelDriveTripleReel,orLT-F3000

TripleFlailMower

ModelNo.02850—SerialNo.400000000andUp

InstallationInstructions

ThisproductcomplieswithallrelevantEuropeandirectives;fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

Important:ThewiringsystemforthismachineisdesignedforusewithLEDlightsonly.Use

Toro-suppliedlightsonly.

Safety

SafetyandInstructional

Decals

Safetydecalsandinstructionsare

easilyvisibletotheoperatorandare

locatednearanyareaofpotential

danger.Replaceanydecalthatis

damagedormissing.

decal134-5457

134-5457

1.Installationlocation

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUK

AllRightsReserved*3445-510*

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparetoinstalltheroadlightkit.

Right,rearlightassembly1

Left,rearlightassembly1

Bolt(16x110mm)2

2Flangenut(16mm)2

InstalltheROPScomponents.

3Reector2Installthereectors.

Headlightswitch1

Turnsignalswitch1

4Hazardswitch1

Installthelightandhazardswitches.

Frontlightbarassembly1

Rightlightassembly1

Leftlightassembly1

5Hex-headbolt(12x80mm)2

Assemblethefrontlightbarassembly.

Lightbarmount2

Flangenut(8mm)4

Flange-headbolt(8x65mm)4

6Washer(8mm)4

Installthelightbarmountingbrackets.

Flange-headbolt(6x25mm)2

Flangelocknut(6mm)2

Flange-headbolt(8x30mm)4

7Flangelocknut(8mm)4

Installthefrontlightbar.

Pressuretransducer1

Fitting(3/4x7/16inch)1

Adaptertting(1/4x7/16inch)1

8Seal(1/4inch)—ForMachineswiththe

DifferentialLockKitinstalledonly1

Installthebrake-pressuretransducer.

Numberplate1

Number-platebracket1

Number-platelight1

Phillips-headscrew(#6x1inch)2

Locknut(#6)2

Flange-headbolt(6x20mm)2

Flangenut(6mm)2

Assemblethenumberplate.

Flange-headbolt(6x20mm)2

Washer(1/4x3/4inch)3

Flangenut(6mm)2

10Cushionedsupportclamp1

Installthenumberplateandlight.

Lightkitwireharness1

Adhesiveclamp6

Tubeinsert2

Cushionedsupportclamp1

Cabletie8

Routethewireharness.

ProcedureDescriptionQty.Use

Fuse(10A)1

Fuse(15A)1

12Flasherrelay1

Installthefusesandasherrelay(for

Model31654).

Minifuse(7.5A)2

13Flasherrelay1

Installthefuses(forModels31657and

31659).

14Nopartsrequired–Connectthebattery.

15Nopartsrequired–Testandcalibratethebrake-pressure

transducer.

16Nopartsrequired–Completetheinstallation.

PreparingtoInstallthe

RoadLightKit

NoPartsRequired

PreparingtheMachine

1.Parkthemachineonalevelsurface.

2.Lowerthecuttingunits.

3.Engagetheparkingbrake.

4.Shutofftheengineandremovethekey.

5.Waitforallmovingpartstostop.

6.Allowtheenginetocoolcompletely.

RaisingtheOperator’sPlatform

1.Movetheplatform-latchhandle(Figure1)

towardthefrontofthemachineuntilthelatch

hooksclearthelockingbar.

g290373

Figure1

1.Platform-latchhandle

2.Raisetheplatform(Figure2).

Note:Thegasliftcylinderassistsliftingthe

platform.

g290372

Figure2

RemovingtheStorage

Compartment

Models31657and31659

1.Attheleftsideoftheoperator’splatform,open

thedoorofthestoragecompartment(Figure3).

g328513

Figure3

1.Washer3.Storagecompartment

2.Knob

2.Removethe3knobsand3washersthatsecure

thestoragecompartmenttothemachine,and

removethecompartment(Figure3).

OpeningtheHood

Models31654

Unlatchandopenthehood.

DisconnectingtheBattery

1.Loosentheforwardnutofthenegative

battery-cableterminal(Figure4).

g344733

Figure4

1.Nut(negative

battery-cableterminal)

2.Negativebatterypost

2.Liftthenegativebatterycablefromthebattery

post(Figure4).

Note:Positionthenegative-batterycablewhere

itcannotcontactthenegativebatterypost.

InstallingtheROPS

Components

Partsneededforthisprocedure:

1Right,rearlightassembly

1Left,rearlightassembly

2Bolt(16x110mm)

2Flangenut(16mm)

Procedure

1.Removethepivotbolt(16x100mm)andange

nut(16mm)fromtherightsideoftherollbar

(Figure5).

Discardthepivotbolt(16x100mm)andange

nut(16mm).

g344223

Figure5

1.Pivotbolt(16x100mm)2.Flangenut(16mm)

2.Securetheright,rearlightassemblytotheroll

barusingthenewbolt(16x110mm)andnew

angenut(16mm)asshowninFigure6.

g344222

Figure6

Rightsideshown

1.Newbolt(16x110mm)3.Newangenut(16mm)

2.Right,rearlightassembly

3.Repeatthisprocedureontheleftsideoftheroll

bar.

InstallingtheReectors

Partsneededforthisprocedure:

2Reector

Procedure

Removethebackinglmandmountthe2reectorsto

thebackofthehoodasshowninFigure7orFigure8.

g344248

Figure7

ReectorlocationforModel31654

g344249

Figure8

ReectorlocationforModel31657and31659

InstallingtheHeadlight,

TurnSignal,andHazard

Switches

Partsneededforthisprocedure:

1Headlightswitch

1Turnsignalswitch

1Hazardswitch

InstallingtheSwitches

Model31654

1.Removetheplugsshownfromthecontrolarm

(Figure9andFigure10).

Discardtheplugs.

g344366

Figure9

g344364

Figure10

2.Removetheinstrumentpanelandswitchplate

fromthecontrolarm(Figure11andFigure12).

Retainthefastenersforlaterinstallation.

g344365

Figure11

1.Button-headscrew(4x16

mm)

2.Instrumentpanel

g344367

Figure12

1.Button-headscrew(8x20

mm)

2.Switchplate

3.Pullthroughthecontrol-armharnessconnectors

withthefollowinglabels:

•LIGHTS

•INDICATORS

•HAZARDS

4.Connectthe3switchestothecorresponding

harnessconnectors(Figure13andFigure14).

g344363

Figure13

1.Turnsignalswitch

g344362

Figure14

1.Headlightswitch2.Hazardswitch

5.Installthepreviouslyremovedinstrumentpanel

andswitchplatefromthecontrolarm(Figure

11andFigure12).

InstallingtheSwitches

Models31657and31659

1.Removethe2Phillips-headscrews(1/4x1

inch)thatsecurethecontrol-armcovertothe

controlarm,andremovethecover(Figure15).

g344284

Figure15

1.Phillips-headscrew(1/4x

1inch)

2.Control-armcover

2.RemovethePhillips-headscrew(#10x3-1/2

inches),locknut(#10),and5ange-headscrews

(#10x3/8inch)thatsecuretherightcontrol-arm

paneltothecontrolarm(Figure14).

g351205

Figure16

1.Locknut(#10)3.Flange-headscrew(#10x

3/8inch)

2.Phillips-headscrew(#10x

3-1/2inches)

4.Rightcontrol-armpanel

3.Removetheplugsshownin(Figure17and

Figure18)fromthecontrolarm.

Discardtheplugs.

g351226

Figure17

1.Plugs

g351225

Figure18

1.Plug

4.Pullharnessconnectorswiththefollowinglabels

throughthecontrolarm:

•HAZARDSWITCH

•TURNSIGNALSWITCH

•HEADLIGHTSWITCH

5.Connectthe3switchestothecorresponding

harnessconnectors(Figure19andFigure20).

g351223

Figure19

1.Turnsignalswitch2.Hazardswitch

g351224

Figure20

1.8-pinconnector

(labeledHEADLIGHT

SWITCH—machinewire

harness)

2.Headlightswitch

6.Assembletherightcontrol-armpaneltothe

controlarm(Figure21)withthePhillips-head

screw(#10x3-1/2inches),locknut(#10),and5

ange-headscrews(#10x3/8inch).

g351204

Figure21

1.Locknut(#10)3.Flange-headscrew(#10x

3/8inch)

2.Phillips-headscrew(#10x

3-1/2inches)

4.Rightcontrol-armpanel

AssemblingtheFrontLight

BarAssembly

Partsneededforthisprocedure:

1Frontlightbarassembly

1Rightlightassembly

1Leftlightassembly

2Hex-headbolt(12x80mm)

Procedure

1.Removethefastenersfromtherightlight

assembly.

Retainthelocknut(12mm)andlockwasher(12

mm).Discardthescrew.

2.Securetherightlightassemblytothefrontlight

barassemblyusing1newhex-headbolt(12

x80mm)andthepreviouslyremovedlocknut

(12mm)andlockwasher(12mm)asshownin

Figure22.

Important:Donotovertightenthefasteners,

asyoucoulddamagethelightassembly.

g344461

Figure22

1.Newhex-headbolt(12x

80mm)

4.Previouslyremovedlock

washer(12mm)

2.Rightlightassembly5.Previouslyremoved

locknut(12mm)

3.Frontlightbarassembly

3.Repeatsteps1and2ontheleftside.

InstallingtheLightBar

MountingBrackets

Partsneededforthisprocedure:

2Lightbarmount

4Flangenut(8mm)

4Flange-headbolt(8x65mm)

4Washer(8mm)

IdentifyingtheMountingBracket

HolePositions

g344484

Figure23

Holes(lightbararm)

UsetheillustrationinFigure24toidentifythe

mountingbracketholepositionsonthearmofthelight

barforyourmachine.

g344485

Figure24

1.Model316543.Model31659

2.Model31657

Note:Youcanalsorefertothedecalonthelightbar

(Figure25)forinformationaboutthemountingbracket

holepositions.

g344605

Figure25

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