Toro Groundsmaster 200 User manual

FormNo.3430-135RevA

62inSideDischargeMower

Groundsmaster®200,1000,3320and3280-D

SeriesTractionUnit

ModelNo.30551—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3430-135*A

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thisrotary-bladelawncuttingdeckismounted

toaride-onmachineandisintendedtobeused

byprofessional,hiredoperatorsincommercial

applications.Itisprimarilydesignedforcuttinggrass

onwell-maintainedlawnsinparks,sportselds,

andoncommercialgrounds.Usingthisproductfor

purposesotherthanitsintendedusecouldprove

dangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g243406

Figure1

1.Serialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

CuttingUnitSafety..............................................4

SafetyandInstructionalDecals..........................5

Setup........................................................................8

1InstallingtheCastorWheelAssemblies............8

2InstallingtheLiftArms......................................9

3ConnectingtheLiftArmstotheCutting

Unit...............................................................10

4ConnectingthePTOShaftandGuardto

theCuttingUnitGearbox................................11

5InstallingtheRearWeight...............................11

6GreasingtheMachine.....................................11

ProductOverview...................................................12

Specications..................................................12

Attachments/Accessories.................................12

Operation................................................................12

AdjustingtheHeightofCut...............................12

AdjustingtheRollersandGageWheel..............14

.........................................................................14

AdjustingtheWeightTransfer...........................14

UsingtheGrassDeector.................................15

OperatingTips.................................................15

Maintenance...........................................................17

RecommendedMaintenanceSchedule(s)...........17

DailyMaintenanceChecklist.............................17

Lubrication........................................................18

CheckingtheLubricantintheGearbox..............18

SeparatingtheCuttingUnitfromtheTraction

Unit...............................................................19

ServicingtheBushingsintheCastor

Arms.............................................................19

ServicingtheCastorWheelsand

Bearings........................................................20

ServicingtheCuttingBlades.............................20

CheckingandCorrectingMismatchof

Blades...........................................................22

AdjustingtheIdlerPulley..................................23

ReplacingtheDriveBelt...................................23

ReplacingtheGrassDeector..........................24

CleaningUndertheCuttingUnit........................24

Storage...................................................................25

Troubleshooting......................................................26

Safety

Thismachinehasbeendesignedinaccordancewith

ANSIB71.4-2017andENISO5395.

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Keepyourhandsandfeetawayfromrotating

parts.Keepclearofthedischargeopening.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Shutofftheengine,removethekey(ifequipped),

andwaitforallmovementtostopbeforeyouleave

theoperator’sposition,Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

CuttingUnitSafety

•Thecuttingunitisonlyapartofacomplete

machinewheninstalledonatractionunit.Read

thetractionunitOperator’sManualcarefully

forcompleteinstructionsonthesafeuseofthe

machine.

•Stopthemachine,removethekey,andwaitfor

allmovingpartstostopbeforeinspectingthe

attachmentafterstrikinganobjectorifthereis

anabnormalvibrationinthemachine.Makeall

necessaryrepairsbeforeresumingoperation.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Useonlyaccessories,attachments,and

replacementpartsapprovedbyToro.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal92-3035

92-3035

1.Heightofcut

decal93-6697

93-6697

1.ReadtheOperator's

Manual.

2.Checktheoilevery50

hours.AddSAE80w-90

(APIGL-5)oilifneeded.

decal93-7818

93-7818

1.Warning—readtheOperator'sManualforinstructionson

torquingthebladebolt/nutto115-149N-m(85-110ft-lb).

decal99-5172

99–5172

decal105-9553

105-9553

1.Warning—readtheOperator'sManual.

2.Tippinghazard—lowerthecuttingunitwhendrivingdown

slopes;for2-wheeldriveunits,adda25kg(55lb)rear

weighttoGM228Dunitsanda48kg(105lb)rearweightto

GM225units;for4-wheeldriveunits,donotaddweight.

decal107-2908

107-2908

1.Thrownobjecthazard—keepbystandersaway.

2.Thrownobjecthazard—lowerthedeectorbeforeusing

themachine.

3.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts.

decal107-2915

107-2915

1.Entanglementhazard,shaft—keepbystandersaway.

decal107-2916

107-2916

1.Removethekeyandreadthe

Operator'sManualbeforeperforming

maintenance.

2.Thrownobjecthazard—donotoperate

themowerwiththedeectorupor

removed;lowerthedeectorbefore

usingthemachine;keepbystanders

away.

3.Cutting/dismembermenthazardof

handorfoot,mowerblade—stayaway

frommovingparts.

decal117-4979

117–4979

1.Entanglementhazard,belt—stayawayfrommovingparts,

keepallguardsandshieldsinplace.

decal120-6604

120-6604

1.Thrownobjecthazard—keepbystandersawayfromthe

machine.

2.Cutting/dismembermenthazardofhand,mower

blade—stayawayfrommovingparts,keepallguardsand

shieldsinplace.

3.Cutting/dismembermenthazardoffoot,mowerblade—stay

awayfrommovingparts,keepallguardsandshieldsin

place.

decal133-8061

133-8061

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

Frontcastorwheelassembly2

1Rearcastorwheelassembly2Installthecastorwheelassemblies.

Rightliftarm1

Leftliftarm1

Pivotpin2

2Cotterpin(5/32x1-3/4inches)2

Installtheliftarms.

3Nopartsrequired–Connecttheliftarmstothecuttingunit.

4Nopartsrequired–ConnectthePTOshaftandguardtothe

cuttingunitgearbox.

5Nopartsrequired–Installtherearweight.

6Nopartsrequired–Greasethemachine.

MediaandAdditionalParts

DescriptionQty.Use

Operator'sManual1Reviewthematerialandsaveinanappropriateplace

PartsCatalog1Usetoreferencepartnumbers

WARNING

Ifyouleavethekeyintheignitionswitch,

someonecouldaccidentallystarttheengine

andseriouslyinjureyouorotherbystanders.

Removethekeyfromtheignitionswitch

beforeyoudoanymaintenance.

DANGER

IftheengineisstartedandthePTOshaftis

allowedtorotate,seriousinjurycouldresult.

DonotstarttheengineandengagethePTO

leverwhenthePTOshaftisnotconnectedto

thegearboxonthecuttingunit.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Note:Wheninstallingthe62-inchdeckontoa

Groundsmaster200Seriestractionunit,youmust

installtheWeightTransferKit,ToroPartNo.70-8100.

InstallingtheCastorWheel

Assemblies

Partsneededforthisprocedure:

2Frontcastorwheelassembly

2Rearcastorwheelassembly

Procedure

Note:Thethrustwashers,spacers,andtensioning

capshavebeeninstalledonthecastorwheelspindles

forshipping.

1.Removethetensioningcapsfromthespindle

shaftsandslideoffthespacersandthrust

washers(Figure3andFigure4).

g010826

Figure3

FrontCastorWheelAssembly

1.Tensioningcap3.Spacers

2.Thrustwashers4.Frontcastorspindle

g010827

Figure4

RearCastorWheelAssembly

1.Tensioningcap3.Spacers

2.Thrustwashers4.Rearcastorspindle

2.Slidethespacersontothecastorspindletoget

thedesiredheightofcut;refertothechartin

AdjustingtheHeightofCut(page12).

3.Slideathrustwasherontothespindle,pushthe

roundcastorspindlethroughthefrontcastor

arm,andthehexcastorspindlethroughtherear

castorarm.

4.Installanotherthrustwasherandtheremaining

spacersontothespindleandinstallthe

tensioningcaptosecuretheassembly.

Important:Thethrustwashers,notthe

spacers,mustcontactthetopandbottom

ofthecastorarm.

5.Ensurethatall4castorwheelsaresetatthe

sameheightofcutandrollthecuttingunitoff

thepallet.

InstallingtheLiftArms

Partsneededforthisprocedure:

1Rightliftarm

1Leftliftarm

2Pivotpin

2Cotterpin(5/32x1-3/4inches)

Procedure

1.Ononesideofthetractionunit,loosen(donot

remove)thewheelnutsthatsecurethewheel

andtireassemblytothefrontwheelstuds.

2.Jackupthemachineuntilthefrontwheelisoff

theoor.Usejackstandstopreventitfrom

accidentallyfalling.

3.Removethewheelnutsandslidethewheeland

tireassemblyoffthestuds.

4.Mountaliftarm(withtheballjointendpositioned

outward)tothepivotbracketwithapivotpinand

acotterpin(5/32x1-3/4inches)(Figure5).

g010783

Figure5

1.Pivotpin3.Liftarmpivotbracket

2.Liftarm4.Brakereturnspring

5.Mounttherearoftheliftarmtotheliftcylinder

withapivotpinand2cotterpins(suppliedwith

thetractionunit).

6.Hookthebrakereturnspringintotheholeinthe

liftarm(Figure5).

7.Repeatthisprocedurefortheoppositesideof

themachine.

ConnectingtheLiftArmsto

theCuttingUnit

NoPartsRequired

Procedure

1.Movethecuttingunitintopositioninfrontofthe

tractionunit.

2.Measurethedistancefromtheendofeachlift

armtothecenteroftheballjoint(greasetting).

Thedistanceshouldbe57mm(2-1/4inches)

(Figure6).

Note:Ifthedistanceisnot57mm(2-1/4

inches),loosenthejamnutthatsecurestheball

jointtotheliftarmandrotatetheballjointinor

outuntilyouattainthedistance.Donottighten

thejamnutsatthistime.

g010784

Figure6

1.Liftarm3.Jamnut

2.Balljoint4.57mm(2–1/4inch)

3.MovetheliftlevertotheFLOATposition.Push

theliftarmsdownuntiltheholesintheballjoint

mountslineupwiththeholesinthecastorarms.

Note:FortheGroundsmaster3280–Dand

3320,theenginemustberunningtolowerthe

liftarms.

4.Securetheballjointmountstoeachcastorarm

with2capscrews(7/16x3inches)andange

nuts(7/16inches)(Figure7).

g010785

Figure7

1.Castorarm4.Capscrew(7/16x3

inches)

2.Balljointmount5.Flangenut(7/16inches)

3.Balljoint

Note:Theballjointmountshouldbeabovethe

castorarmwhenyouassembleit.

5.Tightenthelargejamnutthatsecurestheball

jointtotheliftarm(Figure7).

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