Toro 3200 User manual

FormNo.3440-687RevB

EURoadLightKit

Groundsmaster®3200or3300SeriesTractionUnit

ModelNo.31992

InstallationInstructions

IfyouareinstallingthiskitonaROPS-onlytraction

unit(i.e.,thetractionunitdoesnothaveacab),

youmustalsoinstallthePowerHarnessKit(Part

140-1559).

Safety

SafetyandInstructional

Decals

Safetydecalsandinstructionsare

easilyvisibletotheoperatorandare

locatednearanyareaofpotential

danger.Replaceanydecalthatis

damagedormissing.

decal140-1587

140-1587

1.Horn—15A4.Worklights—10A

2.Headlights—10A5.ReadtheOperator’s

Manualforfuse

information.

3.Beacon—10A

Installation

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Lowerthecuttingunit.

4.Shutofftheengineandremovethekey.

5.Disconnectthebattery;refertotheelectrical

systemmaintenancesectionofyourOperator’s

Manual.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3440-687*

InstallingtheClips,Speed

Nuts,andFuseBlock

Partsneededforthisprocedure:

1Switchmount

6Clip(1/4inch)

2Speednut

1Fusemountplate

4U-typespeednut

1Fuseblock

2Screw(#10x3/4inch)

Procedure

1.Installthe6clipsand2speednutstotheswitch

mount(Figure1).

g319851

Figure1

1.Clip3.Speednut

2.Switchmount

2.InstalltheU-typespeednutstothefuse-mount

plate(Figure2).

g304335

Figure2

1.U-typespeednuts2.Fuse-mountplate

3.Installthefuseblockonthewireharnesstothe

fuse-mountplateusing2screws(#10x3/4inch)

asshowninFigure3.

g304300

Figure3

1.Fuse-mountplate3.Screw(#10x3/4inch)

2.Fuseblock

InstallingtheSwitchMount

Partsneededforthisprocedure:

2Mountbracket

4Carriagebolt(1/4x2inches)

2Locknut(1/4inch)

2Hex-headscrew(1/4x3/4inch)

2Flangenut(1/4inch)

1Flasher

1Relay

1Wireharness

2Cabletie

1Fusecover

2Thumbscrew

2Pushnut

1Decal

2Screw(#10x3/8inch)

1Multi-functionswitch

3Holeplug

1Rockerswitch

1Controlcover

6Hex-headscrew(1/4x3/4inch)

2Switchclip

2Pushrivet

Procedure

1.Looselyinstalltheswitchmountaroundthe

steeringcolumnusing4carriagebolts(1/4x2

inches),2mountingbrackets,fuse-mountplate,

and4locknuts(1/4inch)asshowninFigure4.

g319856

Figure4

1.Locknuts(1/4inch)4.Steeringcolumn

2.Fuse-mountplate5.Switchmount

3.Mountingbrackets6.Carriagebolt(1/4x2

inches)

2.Installthemulti-functionswitchtotheswitch

mountandsecureitusingtheswitchclipsunder

theholefortheswitch(Figure5).

g319854

Figure5

1.Switchclips2.Multi-functionswitch

3.Installtherockerswitchandholeplugsintothe

switchmount(Figure6).

g319855

Figure6

1.Rockerswitch2.Holeplug

4.Installtheasherandrelaytothefuse-mount

plateusing2screws(#10x3/8inch)asshown

inFigure7.

g319853

Figure7

1.Relay3.Flasher

2.Screw(#10x3/8inch)

5.Securetheasherusingacabletie(Figure8).

6.Plugtheharnessintotherockerswitchand

multi-functionswitch(Figure8).

g319850

Figure8

1.Rockerswitchconnector4.Switchconnector

2.Relayconnector5.Cabletie

3.Flasherconnector

7.Plugthewireharnessintotherelayandasher

(Figure8).

8.Loosentheboltsaroundthesteering-column

base(Figure9).

9.Raisethebaseupanddrilla22mm(7/8inch)

holeasshowninFigure9.

g304296

Figure9

1.Steering-columnbase

10.Routetheharnessthroughtheholeyoudrilled

inthebase.

11.Leavethebulletconnectorsdisconnectedas

showninFigure10.

g333871

Figure10

1.Leavethebulletconnectorsdisconnected.

12.Applythedecaltothefusecoverasshownin

Figure11.

g304374

Figure11

1.25mm(1inch)3.Decal—insideoffuse

cover

2.6mm(1/4inch)

13.Installthefusecovertotheswitchmountusing

2thumbscrewsand2pushnuts(Figure12).

Note:Ensurethatthepushnutsareinstalled

ontheinsideofthefusecover(Figure12).

g304295

Figure12

1.Pushnut3.Thumbscrew

2.Fusecover

14.Adjustthecontrolassemblysothattheswitches

areaccessible.

15.Tightenallthefasteners.

16.Installthecontrolcovertotheswitchmount

using2pushrivetsand6hex-headscrews(1/4

x3/4inch)asshowninFigure13.

g319852

Figure13

1.Pushrivet3.Controlcover

2.Hex-headscrew

InstallingtheFront

Components

Partsneededforthisprocedure:

1Leftlightbase(formachineswithacab)

1Rightlightbase(formachineswithacab)

1Leftlightmount

1Rightlightmount

1Leftlightassembly

1Rightlightassembly

6Button-headbolt(1/4x5/8inch)

4Carriagebolt(3/8x3/4inch)—formachineswithacab

4Locknut(3/8inch)—formachineswithacab

1Lightcrossmount(formachineswithoutacab)

ForMachineswithaCab

Wheninstallingthelightmounts,refertothefollowing

chartforthemountingpositionbasedonyourmower

decksizeandtype.

LightPositionTable

Cutting

UnitModel

Number

FrontLightsRear,Left

Light

Rear,Right

Light

31970NarrowNarrowWide

31971NarrowNarrowNarrow

31972WideNarrowWide

31973NarrowNarrowNarrow

31974NarrowNarrowNarrow

31975NarrowNarrowNarrow

1.Securetheleftlightbaseandrightlightbase

tothecabframeusing2carriagebolts(3/8x

3/4inch)and2locknuts(3/8inch)oneachside

(Figure14).

g303644

Figure14

1.Carriagebolt(3/8x3/4

inch)

3.Rightlightbase

2.Locknut(3/8inch)4.Leftlightbase

2.Securetheleftlightmountandrightlightmount

tothelightbasesusing3button-headbolts(1/4

x5/8inch)throughthespeednutsoneachside

(Figure15).

Note:RefertotheLightPositionT able(page7)

fortheappropriatepositionofthelights.

g303645

Figure15

1.Lightbase3.Button-headbolt(1/4x5/8

inch)

2.Rightlightmount4.Leftlightmount

3.Securetheleftlightassemblyandrightlight

assemblytotheleftlightmountandrightlight

mountusingthehexnutonthelightassemblies

(Figure16).

Note:Installthelightswiththelowbeamtoward

theouteredgeofthemachine.

Lookatthebottomofthelightsforhighbeam

andlowbeamorientation.

g303646

Figure16

1.Lightassembly3.Hexnut

2.Lightmount

ForMachineswithoutaCab

1.Removethetie-downbracketfromtheplatform

(Figure17).

Retaintheparts.

g299562

Figure17

1.Tie-downbracket3.Nut

2.Bolt

2.Securethelightcrossmounttotheplatform

usingthepreviouslyremovedbolts,nuts,and

tie-downbracket(Figure18).

g305380

Figure18

1.Bolt3.Lightcrossmount

2.Tie-downbracket4.Nut

3.Securetheleftlightmountandrightlightmount

tothelightcrossmountusing3button-head

bolts(1/4x5/8inch)throughthespeednutson

eachside(Figure19).

Note:RefertotheLightPositionT able(page7)

fortheappropriatepositionofthelights.

g305381

Figure19

1.Rightlightmount3.Lightcrossmount

2.Button-headbolt(1/4x5/8

inch)

4.Leftlightmount

4.Securetheleftlightassemblyandrightlight

assemblytotheleftlightmountandrightlight

mountusingthelockwasherandhexnutonthe

lightassemblies(Figure20).

Note:Installthelightswiththelowbeamtoward

theouteredgeofthemachine.

Lookatthebottomofthelightsforhighbeam

andlowbeamorientation.

g305382

Figure20

1.Lightassembly3.Lockwasher

2.Lightmount4.Hexnut

InstallingtheRear

Components

Partsneededforthisprocedure:

1Leftmount

1Rightmount

1Leftshortmount

1Rightshortmount

4Carriagebolt(5/16x3/4inch)

4Flangenut(5/16inch)

4Carriagebolt(1/4x5/8inch)

8Locknut(1/4inch)

2Innermountassembly

2Taillight

4Pan-headscrew(#10x1-1/4inches)

4Flangenut(#10)

4Hex-headbolt(3/8x3inches)

4Locknut(3/8inch)

1Markermount

2Backmount

4Flange-headbolt(1/4x3/4inch)

1Speed-platemount

2Speednut

5Carriagebolt(1/4x1/2inch)

5Locknut(1/4inch)

1Horn-mountingbracket

1Horn

320kphspeeddecal

324kphspeeddecal

1Right,longmount

1Leftlighthousing

1Rightlighthousing

Procedure

1.Removetheange-headbolt(3/8x2-3/4

inches)andangenut(3/8inch)securingthe

bumpertothereartubeframeoneachsideof

thebumper(Figure21).

g303770

Figure21

1.Reartubeframe3.Bumper

2.Flange-headbolt(3/8x

2-3/4inches)

4.Flangenut(3/8inch)

2.Securetheleftmountandrightmounttorear

frametubesusing2hex-headbolts(3/8x3

inches)and2locknuts(3/8inch)oneachside

(Figure22).

g304042

Figure22

1.Hex-headbolt(3/8x3

inches)

3.Locknut(3/8inch)

2.Leftmount

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