Textron JACOBSEN PGM 22 User manual

InCommand™ PGM 22

Technical/Repair Manual

When Performance Matters.

™

PGM 22

Technical/Repair Manual

WARNING: If incorrectly used this machine can cause severe injury. Those

who use and maintain this machine should be trained in its proper use,

warned of its dangers and should read the entire manual before attempting to

set up, operate, adjust or service the machine.

4157082 First Edition i

Foreword

General

This manual provides detailed information and

procedures to safely repair and maintain the following:

Jacobsen® PGM 22™ walking greens mowers and

associated accessory attachments

This manual is intended to introduce and guide the user

through the latest factory-approved troubleshooting and

repair techniques and practices.

Before you attempt to troubleshoot or make repairs, you

must be familiar with the operation of this machine. Refer

to the operator’s manual and parts manual for specific

information on these topics.

THE INFORMATION CONTAINED IN THIS MANUAL IS

BASED ON MACHINES MANUFACTURED UP TO THE

TIME OF PUBLICATION. JACOBSEN RESERVES THE

RIGHT TO CHANGE ANY OF THIS INFORMATION

WITHOUT NOTICE.

CALIFORNIA

Proposition 65 Warning

WARNING

Trademark Acknowledgement

Jacobsen acknowledges the following trademarks for

company names or products mentioned within this

publication:

Lubriplate®is a trademark of Fiske Brothers Refining Co.

Loctite®and Permatex®are trademarks of Henkel

Corporation.

Certain vehicle components contain or emit

chemicals known to the State of California to

cause cancer and birth defects or other

reproductive harm.

ii 4157082 First Edition

FOREWORD

How to Use This Manual

This manual is designed to provide multiple ways to

locate and access repair information.

Read each section in entirety before beginning a

procedure. Proper understanding of machine operation

and components is the key to successful diagnostics and

repair.

Make use of special information features with in this

manual in order to be better prepared to perform repairs.

Always follow manual procedures and safety guidelines.

Never take shortcuts.

Table of Contents

Major machine components or topics of interest are

separated into specific chapters. Each manual lists these

chapters in a main Table of Contents.

Chapter Table of Contents

Each chapter begins with a detailed Table of Contents

related to the specific machine component or system.

Use the Chapter Table of Contents to find specific

component or procedural information.

Index

An alphabetical Index is located at the back of the

manual.

Use the Index to find specific components and related

procedures.

Required Tools and Materials

Some procedures will require the use of specific tools

and/or materials. These tools and/or materials will be

listed for reference, prior to beginning a procedure.

Specifications

Near the beginning of each chapter is a specifications

listing. This listing contains any specifications contained

within the chapter.

Quick Reference Specifications

A list of all machine specifications can be found in

Chapter 2 Specifications and General Information. This is

a list of all specifications from each chapter, combined

and listed in one place for easy reference.

Warnings and Cautions

Warning and Caution indicators are located throughout

the manual at specific points of interest. These notices

are given to prevent personal injury, death and/or

equipment damage. Always heed these notices, and

practice common sense when performing any

maintenance or repair procedure.

Notes

Special notes are given in order to draw attention to

detailed instructions. These notes are intended to give

further important information regarding the machine

and/or a step in a procedure.

Troubleshooting

Troubleshooting charts are provided in each chapter to

aid in the diagnostic process. Use these suggestions to

aid in identifying a potential mechanical or machine

adjustment problem.

Table of Contents

4157082 First Edition iii

Safety

Specifications and

General Information

Engine

Electrical

Power Train

Handle and Controls

Brakes

Cutting Unit

Miscellaneous

Accessories

4157082 First Edition 1-1

Chapter 1

Safety

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Prepare for the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Inspect Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Keep Work Area Clean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Keep Work Area Well Ventilated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Use Proper Eye and Face Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Park Mower Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Use Lifting Equipment Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Support Machine Securely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Use Compressed Air and Air Tools Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Service Tires Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Handle Fuel Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Store Volatile and Hazardous Materials Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Handle Chemical Products Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Service Electrical Components Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Dispose of Waste Materials Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

1-2 4157082 First Edition

SAFETY

Page Intentionally Blank

Table of contents

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