Terex AL4L Setup guide

Operator's Manual

L4L

ANSI/CSA

North America

South America

Asia

L5L

with

Maintenance

Information

First Edition

Fifth Printing

Part No. 229101

Operator's Manual First Edition • Fifth Printing

AL4L • AL5L Part No. 229101

FrontMatter

Important

Read, understand and obey these safety rules and

operating instructions before operating this

machine. Only trained and authorized personnel

shall be permitted to operate this machine. This

manual should be considered a permanent part of

your machine and should remain with the machine

at all times. If you have any questions, contact us.

Internet: www.terex.com

E-mail: [email protected]

Contents

Introduction ........................................................... 1

Symbol and Hazard Pictorials Definitions............. 3

General Safety ...................................................... 5

Work Area Safety.................................................. 9

Legend ................................................................ 15

Controls............................................................... 16

Inspections.......................................................... 18

Operating Instructions......................................... 32

Transport and Lifting Instructions ....................... 38

Maintenance ....................................................... 40

Specifications...................................................... 43

Reporting Safety Defects.................................... 44

First Edition: Fifth Printing, May 2015

"Terex" is a registered trademark of Terex USA, LLC in the

USA and many other countries.

First Edition • Fifth Printing Operator's Manual

Introduction

Part No. 229101 AL4L • AL5L 1

Introducti on

Owners, Users and Operators:

Thank you for choosing our machine for your

application. Our number one priority is user safety,

which is best achieved by our joint efforts. We feel

that you make a major contribution to safety if you,

as the equipment users and operators:

1 Comply with employer, job site and

governmental rules.

2 Read, understand and follow the instructions

in this and other manuals supplied with this

machine.

3 Use good safe work practices in a

commonsense way.

4 Only have trained/certified operators,

directed by informed and knowledgeable

supervision, running the machine.

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.

1 Avoid hazardous situations.

Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer’s instructions and safety

rules–safety and operator’s manuals and

machine decals.

You read, understand and obey employer’s

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

Operator's Manual First Edition • Fifth Printing

Introduction

2 AL4L • AL5L Part No. 229101

Hazard Classification

Decals on this machine use symbols, color coding

and signal words to identify the following:

Safety alert symbol–used to alert

you to potential personal injury

hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Indicates a hazardous situation

which, if not avoided, will result in

death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in minor or moderate injury.

Indicates a property damage

message.

Intended Use

This machine is intended to be used only to provide

lighting and electrical power to a work site. Use of

this product in any other way is prohibited and

contrary to its intended use.

Safety Sign Maintenance

Replace any missing or damaged safety signs.

Keep operator safety in mind at all times. Use mild

soap and water to clean safety signs. Do not use

solvent-based cleaners because they may damage

the safety sign material.

DANGER

WARNING

CAUTION

NOTICE

First Edition • Fifth Printing Operator's Manual

Symbol and Hazard Pictorials Definitions

Part No. 229101 AL4L • AL5L 3

Symbol and Hazard P ictorials Definiti ons

Read the operator’s

manual

Electrocution hazard Stop engine Earth ground Electrocution hazard

Maintain required

clearance

Explosion / Burn

hazard

Disconnect battery

Read the service

manual

Bodily injury hazard Keep away from

moving parts

Crushing hazard Stay clear of belts and

fan

Burn hazard Explosion / Burn

hazard

Corrosive acid.

Explosion hazard Do not use ether or

other high energy

starting aids on

machines equipped

with glow plugs.

No smoking No flame No flame

Operator's Manual First Edition • Fifth Printing

Symbol and Hazard Pictorials Definitions

4 AL4L • AL5L Part No. 229101

Burn hazard Burn hazard Stay clear of hot

exhaust

Stay clear of hot

surfaces under

cover

Tip-over hazard, tow

speed

Lifting point Tie-down point Carbon Monoxide

hazard

Wear protective

clothing

Retract mast, then

pull pin

Crushing hazard Stay clear of

descending mast

Tip-over hazard Deploy outriggers

before raising mast

First Edition • Fifth Printing Operator's Manual

General Safety

Part No. 229101 AL4L • AL5L 5

General Safety

Operator's Manual First Edition • Fifth Printing

General Safety

6 AL4L • AL5L Part No. 229101

First Edition • Fifth Printing Operator's Manual

General Safety

Part No. 229101 AL4L • AL5L 7

Operator's Manual First Edition • Fifth Printing

General Safety

8 AL4L • AL5L Part No. 229101

Other manuals for AL4L

This manual suits for next models

Table of contents

Other Terex Construction Equipment manuals

Popular Construction Equipment manuals by other brands

SASFORKS

SASFORKS EXTREME manual

Hailo

Hailo H-50 manual

Graco

Graco LineLazer ES 1000 Operation - repair - parts

Greenlee

Greenlee 555RSC instruction manual

Manitowoc

Manitowoc Grove CD3340B Service manual

Lux Tools

Lux Tools A-FMR-20 Set manual

SIP

SIP 03683 manual

Volvo

Volvo L30G Operator's manual

Grizzly

Grizzly G8712 instruction sheet

Modulift

Modulift CMOD 12 User instructions

Case

Case DV201 Service manual

Sealey

Sealey SC10.V2 instructions

Wacker Neuson

Wacker Neuson DT05 Operator's manual

HYVA

HYVA AMCO VEBA 81 Series WARNING, OPERATING AND MAINTENANCE MANUAL

Atlas Copco

Atlas Copco Dynapac V5100TV manual

Toro

Toro 323 Operator's manual

Manitowoc

Manitowoc National Crane 1400A Operator's manual

SGS

SGS EC1500 owner's manual