Snapper 1690229 User manual

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1

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OPERATOR’S

MANUAL

REAR

GRASS

CATCHER

REAR

GRASS

CATCHER

4

MFG.

NO.

1690229

{

REAR

GRASS

CATCHER

•

MFG.

NO.

1690657

-

FORM

—

1668348

PRINTED

IN

U.S.A.

Specifications

DIMENSIONS

Height:

29

inches

(74

cm)

{top

of

cover

to

bottom

of

bag)

Width:

39

inches

(99

cm)

(overall

of

cover)

Width:

46

inches

(107

cm)

(left

side

of

tractor

to

extreme

right

of

grass

catcher)

Length;

36

inches

{91cm)

(Center

of

rear

tire

to

back

edge

of

cover)

Ground

Clearance:

6

inches

(15

cm)

(ground

clearance

to

bottom

of

bag)

Weight:

26-1/2

lbs.

(12

kg)

Capacity;

5

bushels

(0.18

cubic

meters)

heaped

MATERIAL

Adaptor:

Cross

linked

polyethylene

Tube:

Clear

low

density

polyethylene

;

Cover:

High

density

linear

polyethylene

Bag:

Polyester

fabric

and

vinyl

construction

Deflector:

No.

20

ga.

steel

Frame:

Welded

steel

tubing

SPECIAL

REQUIREMENTS

On

slopes

over

15

percent

(8.5*^

)

use

two

rear

wheel

weights

{Mfg,

No.

1690555).

Always

use

the

front

counterweight

with

the

grass

catcher.

Never

oper¬

ate

on

slopes

greater

than

30

percent

(16

7°),

SPECIFICATIONS

SUBJECT

TO

CHANGE

WITHdUT

NOTICE.

IMPORTANT

SETUP

INFORMATION

To

assemble

and

install

the

grass

catcher

for

the

first

time,

perform

the

“Setup

Instructions”

at

back

of

manuai.

After

initial

installalion,

the

“Setup

Instructions”

will

not

be

needed.

To

remove

and

reinstall

the

grass

catcher,

refer

to

“Removal

and

Installation”

at

front

of

manual.

Table

of

Contents

SPECIFICATIONS

..

SAFETY

RULES

.

.

.

REMOVAL

&

INSTALLATION

.

REMOVAL..

INSTALLATION

................

OPERATION

&

CARE

...

TROUBLESHOOTING

..

SETUP

INSTRUCTIONS

.

FASTENER

IDENTIFICATION

CHART

Inside

Front

Cover

................

2

..

4

........V.......

4

.

5

..

5

..7

...

8

Inside

Back

Cover

Safety

Rules

Read

these

safety

rules

and

follow

them

closely.

Failure

to

obey

these

rules

could

result

in

loss

of

control

of

vehicle,

severe

^IQII^

personal

Injury

to

yourself

or

bystanders,

or

damage

to

property

or

equipment.

The

triangle

in

the

text

signifies

important

cautions

or

warnings

which

must

be

followed.

A

ALL

WARNING,

CAUTION,

and

instructional

messages

on

your

tractor

and

attachment

should

be

carefully

read

and

obeyed.

Personal

bodily

injury

can

result

when

these

instruc¬

tions

are

not

followed.

GENERAL

•

Read

the

tractor

Operator's

Manual

and

the

grass

catcher

Operator's

Manual

carefully.

Be

familiar

with

the

proper

and

safe

use

of

the

equipment.

•

Never

allow

children

to

operate

the

machine.

Do

not

allow

adults

to

operate

it

without

proper

instruction.

•

Do

not

carry

passengers.

•

Keep

the

area

of

operation

clear

of

all

persons,

particularly

small

children

and

pets.

•

When

using

any

attachments,

never

direct

dis¬

charge

of

material

toward

the

bystanders

nor

allow

anyone

near

the

vehicle

while

in

opera¬

tion.

•

Make

sure:

a.

tractor

and

attachments

are

in

good

opera¬

ting

condition,

b.

all

safety

devices

and

shields

are

in

place,

c.

and

in

good

working

condition,

and

d.

all

adjustments,

{cutting

height,

etc.),

have

been

made.

PREPARATION

•

Handle

gasoline

with

care

-

it

is

highly

flam¬

mable.

a.

Use

approved

gasoline

container.

b.

Never

remove

the

cap

of

the

fuel

tank

or

add

gasoline

to

a

running

or

hot

engine,

or

fill

the

fuel

tank

indoors.

Wipe

up

spilled

gasoline.

•

Do

not

run

the

engine

indoors.

Exhaust

fumes

are

dangerous.

•

Clear

the

work

area

of

objects

which

might

be

picked

up

and

thrown.

•

Disengage

all

attachment

clutches

and

shift

into

neutral

before

attempting

to

start

the

engine.

•

Wear

heavy

footwear.

Do

not

operate

tractor

when

barefoot

or

when

wearing

open

sandals

or

canvas

shoes.

•

Make

sure

entire

unit

is

installed.

Never

operate

grass

catcher

without

grass

bag,

cover,

dis¬

charge

tube

or

adaptor.

OPERATION

•

Disengage

power

to

attachment(s)

and

stop

the

engine

before

leaving

the

operator's

position.

•

Disengage

powerto

attachment(s)

and

stop

the

engine

before

making

any

repairs

or

adjust¬

ments.

•

Shut

the

engine

off,

remove

the

key

and

wait

for

moving

parts

to

stop

before

unclogging

chute

or

emptying

grass

bag.

•

Stay

alert

for

holes

in

the

terrain

and

other

hidden

hazards.

Be

extra

careful

when

operat¬

ing

on

wet

or

slippery

surfaces.

•

The

vehicle

and

attachments

should

be

stopped

and

inspected

for

damage

after

striking

a

foreign

object,

and

the

damage

should

be

repaired

before

restarting

and

operating

the

equipment.

2

Safety

Rules

•

Disengage

power

to

attachment(s)

when

trans¬

porting

or

not

in

use.

•

When

using

the

vehicle

with

mower,

proceed

as

follows:

a.

Mow

onh/

in

daylight

or

in

good

artificial

light.

b.

Never

operate

the

tractor

without

the

mower

clutch

safety

interlock

switch

properly

at¬

tached

and

working.

c.

Check

the

blade

mounting

bolts

for

proper

tightness

at

frequent

intervals.

•

Do

not

stop

or

start

suddenly

when

going

uphill

or

downhill.

Mow

up

and

down

the

face

of

steep

slopes;

never

across

the

face.

e

Reduce

speed

on

slopes

and

in

sharp

turns

to

prevent

tipping

or

loss

of

control.

Use

extreme

caution

when

changing

direction

on

slopes.

®

Watch

out

for

traffic

when

crossing

or

near

roadways.

•

If

equipment

begins

to

vibrate

abnormally

-

disengage

power

to

attachments

and

stop

en¬

gine

at

once.

Inspect

for

damage

and

correct

before

starting

up

tractor.

Read

carefully

and

become

familiar

with

the

instruc¬

tions

on

the

two

safety

decals.

The

instructions

are

for

your

safety

and

are

important.

The

WARNING

decal

is

located

on

the

grass

catcher

cover,

and

the

CAUTION

decal

is

located

on

the

grass

catcher

bag

assembly.

A

WARNING

1.

Disengage

mower

and

turn

off

engine

before

removing

cover.

Do

not

remove

catcher

tube

from

adapter

or

bag

while

mower

is

running.

2.

When

operating

on

slopes,

use

front

counter

weight

{available

from

your

dealer).

3.

Never

operate

mower

without

the

grass

catcher

unless

mower

discharge

deflector

is

installed.

•

Limit

loads

to

those

you

can

safely

control.

•

Do

not

turn

sharply.

Use

care

when

backing.

•

Use

counterweight(s)

or

wheel

weights

when

suggested

in

the

operator's

manual.

•

Take

all

possible

precautions

when

leaving

the

vehicle

unattended,

such

as

disengaging

the

power

take

off,

lowering

the

attachment(s),

setting

the

parking

brake,

stopping

the

engine

and

removing

the

key.

•

Keep

the

vehicle

and

attachments

in

good

operating

condition

and

keep

safety

devices

in

place.

MAINTENANCE

&

STORAGE

•

Keep

all

nuts,

bolts

and

screws

tight

to

be

sure

the

equipment

is

in

safe

working

condition.

•

To

reduce

fire

hazard,

keep

the

engine

and

mower

free

of

grass,

leaves

or

excessive

grease.

•

Never

store

the

equipment

with

gasoline

in

the

tank

inside

a

building

where

fumes

may

reach

an

open

flame

or

spark.

Allow

the

engineto

cool

before

storing

in

any

enclosure.

A

CAUTION

1.

D

o

not

remove

bag

while

engine

is

running

or

operate

mower

with

bag

removed.

2.

T

h

i

s

bag

is

subject

to

deterioration

and

wear

during

normal

usage.

3.

Inspect

the

bag

periodically

for

tears,

holes,

or

weak

spots,

and

replace

with

a

new

bag

or

with

a

bag

meeting

manufacturer’s

durability

requirements.

3

Removal

&

Installation

REMOVAL

1.

Lift

cover

(E,

figure

1)

off

bag

assembly

(D).

Clips

on

underside

of

cover

will

unlock

from

bag

frame

as

you

lift.

2.

Lift

bag

assembly

(D)

off

hanger,

folding

bag

back

as

needed

to

clear

grass

discharge

tube

(A).

Figure

1.

Install

Bag

&

Cover

A.

Grass

Discharge

Tube

D.

Bag

Assembly

B.

Hanger

Tubes

E-

Cover

C.

Bag

Tubes

3.

Remove

spring

clip

(C,

figure

2).

4.

Lift

hanger

(D)

off

tractor.

Then

reinstall

spring

clip

(C)

in

hole

of

pin

(B)

at

bottom

of

hanger.

5.

Slide

grass

discharge

tube

(E)

up

and

off

grass

catcher

adaptor

(F).

6.

Remove

nuts,

lockwashers

and

flat

washers

(B

through

G,

figure

3).

Then

remove

grass

catcher

adaptor

(H)

from

mower.

7.

To

prevent

loss,

reinstall

nut,

lockwasher

and

flat

washer

{E,

F

and

G).

Figure

2.

Install

Hanger

&

Discharge

Tube

A.

Spacers

{both

sides)

D.

Hanger

B.

Pin

E.

Grass

Discharge

Tube

C.

Spring

Clip

F.

Grass

Catcher

Adaptor

8.

I

f

mower

is

to

be

used

without

grass

catcher,

install

original

mower

deflector

(A)

onto

mower

using

flat

washers,

lockwashers

and

nuts

(B,

C

and

D).

Figure

3.

Install

Grass

Catcher

Adpator

A.

Mower

Deflector

E.

Nut

B.

Nut

F.

Lockwasher

C.

Lockwasher

G.

Flat

Washer

D.

Flat

Washer

H.

Grass

Catcher

Adaptor

4

Removal

&

Installation

INSTALLATION

NOTE

If

the

grass

catcher

has

not

been

assembled,

refer

to

“Setup

Instructions”

at

back

of

manual

to

assemble

and

install

the

grass

catcher.

1.

Remove

the

deflector

(A,

figure

3).

The

deflector

is

held

in

place

with

two

nuts,

lockwashers

and

flat

washers

(B,

C

and

D).

2.

Remove

nut,

lockwasher

and

flat

washer

(E,

F

and

G)

from

bolt

on

side

of

mower

discharge

opening.

3.

Place

grass

catcher

adaptor

(H)

over

bolts

at

mower

discharge

opening.

Again

install

flat

wash¬

ers,

lockwashers

and

nuts

removed

in

steps

1

and

2

to

hold

adaptor

in

place.

4.

Install

hanger

(D,

figure

2)

on

tractor.

Pin

(B)

at

bottom

of

hanger

fits

into

hole

in

tractor

while

slots

on

side

of

hanger

fit

over

spacers

(A).

5.

Install

a

spring

clip

(C)

through

hole

in

end

of

pin

(B).

6.

Install

grass

discharge

tube

(E)

with

its

screws

on

the

bottom

(facing

down),

over

discharge

tube

of

grass

catcher

adaptor

(F).The

tube

should

be

installed

so

that

the

edge

of

tube

(at

seam)points

away

from

tractor.

This

will

aid

flow

of

grass

thru

tube.

7.

(See

figure

1.)

Install

bag

assembly

(D)

by

slipping

its

tubes

(C)

over

tubes

(B)

of

hanger.

8.

Slip

grass

discharge

tube

(A)

into

hole

of

bag

assembly.

9.

Position

cover

(E)

over

frame

of

bag

assembly

and

push

it

down

firmly

so

clips

on

underside

of

cover

lock

onto

frame.

10.

M

a

ke

sure

the

front

counterweight

is

installed.

See

“Front

Counterweight”

on

page

12.

For

operation

on

slopes,

install

two

rear

wheel

weights

(one

on

each

rear

wheel).

Operation

&

Care

CHECKS

BEFORE

EACH

USE

1.

Check

the

mower

and

grass

catcher

to

be

sure

they

are

properly

installed

and

all

nuts,

bolts

and

pins

are

securely

fastened.

A

WARNING

Never

operate

the

mower

unless

the

mower

deflec¬

tor

or

the

entire

grass

catcher

is

completely

install¬

ed.

2.

Clear

the

lawn

of

all

sticks,

stones,

wire

and

other

debris

which

may

be

caught

or

thrown

by

the

mower

blades.

OPERATING

THE

GRASS

CATCHER

^

WARNING

Do

not

work

around

the

mower

housing

or

grass

catcher

until

you

are

certain

that

the

mower

blades

have

stopped

rotating.

Never

operate

the

unit

with

the

grass

bag

cover

or

discharge

tube

removed.

Also

see

warnings

on

page.

6.

The

grass

catcher

collects

grass

or

leaves

as

they

are

discharged

from

the

mower.

It

is

operated

by

running

the

tractor

and

mower.

Consult

the

tractor

operator’s

manual

if

you

have

any

questions

on

tractor

and

mower

opera¬

tion.

During

operation,

it

is

necessary

to

check

the

bag

contents

at

intervals.

If

the

bag

is

full

or

nearly

full,

empty

it

as

described

in

"Empty

the

Grass

Catcher".

Otherwise,

the

bag

can

overfill

and

quickly

cause

filling

and

plugging

of

the

discharge

tube

and

mower.

Filling

of

the

bag

or

plugging

of

the

mower

is

easily

detected

if

the

tube

is

kept

reasonably

clean.

Simply

watch

the

flow

of

grass

through

the

tube

(occasionally)

as

you

mow.

Always

watch

for

objects

in

direction

of

travel.

Best

results

will

usually

be

obtained

with

engine

set

at

full

throttle.

When

the

grass

is

heavy,

run

the

engine

at

full

Speed

and

slow

down

the

tractor

ground

speed.

Do

not

try

to

collect

damp

or

wet

grass.

Wet

grass

will

stick

to

the

mower.

Wait

until

dew

or

rain

has

evaporated

before

mowing.

When

collecting

leaves

or

mowing

tall

grass,

raise

the

mower

to

highest

cutting

height

and

make

one

pass

over

the

area

to

be

cleared.

Then

lower

the

mower

and

make

a

second

pass

to

complete

the

mowing.

In

extremely

tall

or

heavy

grass,

it

may

also

be

necessary

to

cut

only

half

the

width

of

the

mower

to

prevent

clogging

of

the

mower

and

discharge

tube.

5

Operation

&

Care

EMPTY

THE

GRASS

CATCHER

A

WARNING

Before

emptying

grass

catcher,

always

stop

tractor,

disengage

mower

PTO

drive,

apply

parking

brake,

stop

engine

and

remove

key.

To

empty

the

grass

catcher,

pull

up

on

cover

to

unsnap

clips.

Remove

cover

and

set

it

aside.

Then

lift

grass

bag

assembly

off

hanger,

folding

bag

back

as

necessary

to

clear

discharge

tube.

Turn

bag

assembly

over

to

empty

it

and

then

reinstall

it

on

hanger.

Tap

cover

a

few

times

to

remove

any

material

on

the

inside.

Then

place

cover

back

over

bag

assembly

and

push

it

firmly

to

lock

clips

to

bag

frame.

AFTER

EACH

USE

After

each

use,

empty

the

grass

catcher

as

described

above.

If

the

bag

is

wet,

dry

it.

Store

the

grass

catcher

on

or

off

the

tractor

in

a

dry,

enclosed

area.

A

WARNING

Never

operate

on

slopes

greater

than

30

percent

(16.7°)

which

is

a

rise

of

three

feet

vertically

in

10

feet

horizontally.

£k

WARNING

When

mowing

with

the

grass

catcher,

always

use

the

front

counterweight.

A

CAUTION

Do

not

allow

gasoline

or

other

petroleum

products

to

come

in

contact

with

the

plastic

grass

discharge

tube.

These

products

will

cause

the

tube

to

become

brittle

and

crack.

OFF-SEASON

STORAGE

To

protect

your

grass

catcher,

store

it

in

an

enclosed

dry

area.

If

stored

in

a

garage,

keep

the

bag

assembly

on

a

shelf

or

hang

it

on

a

wall

where

the

bag

will

not

come

in

contact

with

water

or

melted

snow.

Store

the

cover

and

grass

discharge

tube

in

a

similar

manner

to

prevent

breakage.

Clean

the

unit

to

remove

all

grass

and

dirt.

Coat

all

bare

metal

surfaces

with

paint

or

a

light

coat

of

oil

to

prevent

rusting.

A

WARNING

When

operating

on

slopes

that

are

greater

than

15

percent

(8.5°)

but

less

than

30

percent

use

rear

wheel

weights

(see

your

dealer).

Use

slow

ground

speeds.

Mow

up

and

down

the

face

of

slopes

and

never

across

the

fact.

Use

caution

when

changing

directions

and

DO

NOT

STOP

OR

START.

6

Troubleshooting

CONTENT

OF

SECTION

This

section

provides

troubleshooting

instructions

for

the

more

common

and

easily

corrected

problems.

^

WARNING

To

avoid

serious

injury,

perform

maintenance

on

the

grass

catcher

only

after

stopping

the

tractor

engine

and

waiting

for

all

moving

parts

to

come

to

a

complete

stop.

Always

remove

the

ignition

key

before

beginning

the

maintenance

to

prevent

acci¬

dental

starting

of

the

engine.

TROUBLESHOOTING

PROCEDURES

Troubleshooting

procedures

are

provided

in

figure

4.

To

use

these

procedures,

first

locate

the

problem

description

that

best

describes

the

trouble

that

you

have

encountered.

Check

the

possible

causes

one

at

a

time

in

the

order

that

they

are

listed.

Correct

any

problems

that

are

found

and

operate

the

grass

catcher

again

to

verify

that

you

have

eliminated

the

trouble.

Problem

Cause/Remedy

1.

Leaves

and

grass

not

being

completely

,

A.

Engine

speed

too

low.

Run

at

3/4

to

full

throttle,

picked

up.

B.

Ground

speed

too

fast.

Use

lower

gear.

C.

Mower

drive

belt

slipping.

Increase

belt

tension

per

tractor

manual.

D.

Discharge

tube

plugged.

Stop

engine

and

remove

key.

Then

remove

and

unplug

discharge

tube.

2.

Grass

catcher

discharge

tube

or

mower

plugs

easiiy.

Using

wrong

mower

blade.

Install

blade

with

large

lift

tabs

that

were

sup

p

l

i

e

d

with

grass

catcher.

Grass

or

leaves

too

wet.

Wait

for

drier

conditions.

Grass

too

high.

Reduce

tractor

ground

speed,

reduce

cutting

width

or

raise

mower

height

for

the

first

pass,

lower

it

for

the

second

pass.

C.

Dump

cart

full.

Empty

cart.

D.

Screens

in

grass

bag

cover

are

clogged.

Remove

cover

and

clean

screens.

E.

Using

wrong

mower

blade.

Install

blade

with

large

lift

tabs

that

were

supplied

with

grass

catcher.

3.

Discharge

tube

works

off

grass

catcher

adaptor

on

mower.

F.

B

u

i

l

d

-

u

p

of

cut

grass

in

mower

or

adaptor.

Clean

thoroughly._

Tube

too

tight.

Increase

diameter

of

tube.

(See

figure

12.)

Figure

4.

Troubieshooting

7

Setup

Instructions

ATTENTION

SETUP

PERSONNEL:

As

setup

personnel

you

have

an

obligation

to

know

the

product

better

than

the

customer.

This

includes

safety

related

items.

Prior

to

actual

setup,

thoroughly

familiar¬

ize

yourself

with

the

Operator’s

Manual.

Pay

special

attention

to

all

safety

warnings.

It

is

possible

during

setup

to

place

yourself

in

a

position

which

is

more

hazardous

than

when

the

unit

is

in

operation.

Remember,

it

is

your

responsibility

to

set

up

the

product

safely

and

to

know

it

well

enough

to

be

able

to

instruct

a

customer

in

the

safe

use

of

his

power

unit.

Safety

is

a

matter

of

common

sense

...

A

matter

of

thinking

before

acting.

Most

shops

have

specific

safety

practices.

Follow

them.

The

precautions

listed

in

the

Operators

Manual

should

not

supersede

existing

prac¬

tices

but

should

be

considered

as

supplemental

informa¬

tion.

NOTE

The

sizes

of

the

fasteners

are

indicated

in

the

figure

legends.

To

help

identify

a

fastener,

refer

to

the

chart

on

the

inside

back

cover

of

the

manual.

INTRODUCTION

when

the

grass

catcher

is

received

disassembled,

follow

these

instructions

to

assemble

the

grass

catcher

and

install

it

on

the

tractor.

After

the

grass

catcher

is

set

up,

these

instructions

will

not

be

needed

again.

To

remove

or

reinstall

the

grass

catcher

see

"Removal

and

Installation"

section

at

front

of

manual.

INSTALL

HANGER

&

BAG

1.

T

wo

spacers

(F,

figure

5),

one

on

each

side

of

tractor

rear

support

frame,

must

be

installed.

Remove

existing

nuts,

lockwashers,

and

cap¬

screws

(A,

B

and

C)

from

tractor.

For

access

to

nuts

on

inside

of

frame,

reach

up

and

under

the

rear

frame

panel.

Install

spacers

using

longer

capscrews

and

flat

washers

(D

and

E)

supplied

with

grass

catcher

and

lockwashers

and

nuts

previously

removed

from

tractor.

2.

I

n

stall

hanger

(D,

figure

6)

on

tractor.

Pin

(B)

at

bottom

of

hanger

fits

into

hole

in

tractor

hitch

while

slots

on

side

of

hanger

fit

over

spacers

(A).

3.

i

n

stall

spring

clip

(C)

through

hole

in

end

of

pin

(B).

4.

F

ully

open

zipper

and

place

bag

inside

frame

with

discharge

tube

hole

in

right

of

frame

support

tubes

as

shown

in

figure

7.

Pull

bag

forward

and

slip

holes

nearest

edge

over

frame

support

tubes

(F).

Slip

the

support

tubes

(F)

over

the

tubes

of

the

hanger

(D,

figure

6).

Start

and

fully

close

the

zipper

to

hold

bag

to

frame.

Figure

5.

Install

Parts

On

Tractor

^^ut

D.

Capscrew,

3/8

x

1-1/4

B.

Lockwasher

E.

Flat

Washer,

3/8

C.

Capscrew

(on

tractor}

F.

Spacer

Figure

6.

Install

Hanger

&

Discharge

Tube

A.

Spacers

(both

sides)

C.

Spring

Clip

B-

D.

Hanger

8