Smartgen HGM6100U2C Series User manual

HGM6100U2C SERIES

(HGM6110U2C/6120U2C)

GENSET CONTROLLER

USER MANUAL

SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.

HGM6100U2C SERIES GENSET CONTROLLER

HGM6100U2C Genset Controller 2016-12-19 Version 1.0 Page 3 of 34

Chinese trademark

English trademark

SmartGen — make your generator smart

SMARTGEN(ZHENGZHOU) TECHNOLOGY CO., LTD.

No.28 Jinsuo Road

Zhengzhou

Henan Province

P. R. China

Tel: 0086-371-67988888/67981888

0086-371-67991553/67992951

0086-371-67981000(overseas)

Fax: 0086-371-67992952

Web: http://www.smartgen.com.cn

http://www.smartgen.cn

Email: sales@smartgen.cn

photocopying or storing in any medium by electronic means or other) without the written permission of

the copyright holder.

Applications for the copyright holder’s written permission to reproduce any part of this publication should

be addressed to Smartgen Technology at the address above.

Any reference to trademarked product names used within this publication is owned by their respective

companies.

SmartGen Technology reserves the right to change the contents of this document without prior notice.

Software Version

Date Version Content

2011-12-19 1.0 Original release

HGM6100U2C SERIES GENSET CONTROLLER

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1 SUMMARY

HGM6100U2C series automatic controller, integrating digital, intelligent and network techniques, is

used for automatic control and monitoring system of genset. It can carry out functions of automatic

start/stop, data measurement, alarm protection and three “remote” (remote control, remote measure and

remote communication). The controller uses LCD display, optional display interface including Chinese,

English, Spanish, Russian, Portuguese, Turkish, Polish and French with easy and reliable operation.

HGM6100U2C series automatic controller uses micro-processing technique which can achieve

precision measurement, value adjustment, timing and threshold setting etc.. All the parameters can be

configured from front panel or use or RS485 interface to adjust via PC. It can be widely used in all types

of automatic control system for its compact structure, simple connections and high reliability.

HGM6100U2C SERIES GENSET CONTROLLER

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2 PERFORMANCE AND CHARACTERISTICS

HGM6100U2C controller has two types:

HGM6110U2C: Used for single unit automation. It controls generator to start/stop by remote start signal;

HGM6120U2C: Based on HGM6110U2C, it adds mains AC monitoring and mains/generator automatic

switching control (AMF), especially suitable for the automation system composed by mains and genset.

132*64 LCD display with backlight, optional language interface (Simplified Chinese, English, Spanish,

Russian, Portuguese, Turkish, Polish and French), push-button operation;

Acrylic screen, improved wearable and scratch resistance property;

Silica-gel panel and keys can well adapt to higher and lower temperature;

With double RS485 communication ports, can achieve “three remote” functions via MODBUS

protocol;

Adapt to 3P4W, 3P3W, 1P2W and 2P3W (120V/240V), 50Hz/60Hz AC power system;

Can measure and display 3 phase voltage, 3 phase current, frequency, power parameter of

mains/gens;

Mains Generator

Line voltage (Uab, Ubc, and Uca) Line voltage (Uab, Ubc, and Uca)

Phase voltage (Ua, Ub, and Uc) Phase voltage (Ua, Ub, and Uc)

Frequency Hz Frequency Hz

Load

Current Ia，Ib，Ic A(unit)

Active power P kW(unit)

Reactive power Q kvar(unit)

Apparent power S kVA(unit)

Power factor λ

Generator accumulated energy W kWh(unit)

Mains have functions of over/under voltage and lack of phase; Gens have functions of over/under

voltage, over/under frequency and over current;

Precision measure and display of parameters about engine,

Temp. (WT),°C/ °F both are displayed

Oil pressure (OP), kPa/Psi/Bar are all displayed

Fuel level (FL), % (unit)

Speed (SPD), r/min (unit)

Battery Voltage (VB),V (unit)

Charger Voltage (VD),V (unit)

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Hours counter (HC) can accumulate Max. 999999 hours.

Start times can accumulate Max.999999 times.

Control protection: Automatic start/stop of genset, load transfer(ATS control) and perfect failure

display and protection;

With ETS, idle speed control, pre-heat control, speed droop/raising control, all of them are relay

output;

Parameter setting: Allow user to modify setting and store them in internal FLASH memory. The

parameters cannot be lost even when power off. All of parameters can be set not only from the front

panel, but also use PS485 interface to adjust them via PC.;

Multi sensors of temperature, pressure and fuel level can be used directly, parameters can be

defined by user;

Multi conditions of crank disconnect (speed sensor, oil pressure, generator) can be selected;

Power supply range: (8~35)VDC, accommodating to different starting battery volts;

All parameters use digital modulation, instead of analog modulation using conventional potentiometer,

having improved reliability and stability;

Add rubber gasket between shell and controller screen, the waterproof can reach IP55;

Controller is fixed by metal fixing clips;

Modular design, flame-retardant ABS shell, embedded mounting, compact structure and easy

installation.

HGM6100U2C SERIES GENSET CONTROLLER

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3 SPECIFICATION

Items Contents

Working Voltage

DC8.0V to DC35.0V, continuous power supply

Power Consumption <3W(Standby mode: ≤2W)

AC System

3P4W

3P3W

1P2W

2P3W

AC15V - AC360 V (ph-N)

AC30V - AC620 V (ph-ph)

AC15V - AC360 V (ph-N)

ACAlternator Frequency 50Hz/60Hz

Rotate speed sensor Voltage

1.0V to 24V (RMS)

Rotate speed sensor Frequency

10,000 Hz (max.)

Start Relay Output 16 A DC28V at supply voltage

Fuel Relay Output 16 A DC28V at supply voltage

Programmable Relay Output 1 7 A DC28V at supply voltage

Programmable Relay Output 2

7 A 250VAC volt-free output

Programmable Relay Output 3

16 Amp 250VAC volt-free output

Programmable Relay Output 4

16 A 250VAC volt-free output

Overall Dimensions 197 mm x 152 mm x 47mm

Panel Cutout 186mm x 141mm

C.T. Secondary Current 5A (rated)

Working Condition

Temperature: (-25~70)ºC; Humidity: (20~93)%

Storage Condition Temperature: (-25~+70)ºC

Protection Level IP55 Gasket

Insulation Intensity Apply AC2.2kV voltage

between high voltage terminal and low

voltage terminal;

The leakage current is not more than 3mA within 1min.

Weight

0.56kg

HGM6100U2C SERIES GENSET CONTROLLER

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4 OPERATION

4.1 KEYS DSCRIPTION

Icon Keys Description

Stop/ Reset

Can stop generator under Manual/Auto mode; Can reset shutdown

alarm; Press this key at least 3 seconds to test panel indicators are OK

or not(lamp test);

During

stopping process, press this key again can stop generator

immediately.

Start Start genset under Manual or Manual Test mode.

Manual Pressing this key will set the module as Manual mode.

Auto Pressing this key will set the module as Auto mode.

Test on load

Controller is under manual testing mode.

Under this mode, gen-

set will run automatically with load when gens

normal. (HGM6110U2C without)

Gens Close/Open Can control gens to switch on or off in Manual mode.

Set/ Confirm Shift cursor to confirm In parameters setting menu.

Up/Increase Screen scroll;

Up cursor and increase value in setting menu.

Down/Decrease Scroll screen;

Down cursor and decrease value in setting menu.

Menu Pressing this key will set menu;

Again pressing this key can return main interface.

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4.2 CONTROLLER PANEL

HGM6110U2C Panel Indicators

HGM6120U2C Panel Indicators

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4.3 AUTOMATIC START/STOP OPERATION

Auto mode is activated by pressing the , LED indicator beside the button is illuminating which

confirms this action.

Starting Sequence,

1) HGM6120U2C: When mains is abnormal (over/under voltage, lack of phase), enter into “Mains

Abnormal Delay” and LCD displays count-down time. When delay is over, “Start Delay” begins.

2) HGM6110U2C: when “remote start” input is active, enter into “Start Delay”.

3) “Count- down” of start delay is displayed in LCD.

4) When start delay is over, preheat relay is outputting (if configured), “Preheat Delay XX s” is displayed

in LCD.

5) When preheat delay is over, fuel relay is outputting for 1s and then start relay outputs; if genset failed

to start during “Crank Time”, the fuel and start relay stop outputting and enter into “Crank Rest Time”

and wait for next cranking.

6) If genset failed to start within set start times, the fourth line of LED will turn black and Fail to Start alarm

will be displayed.

7) Any time to start genset successfully, it will enter into “Safe Running”. During this period, alarms of low

oil pressure, high temperature, under speed, charge failure and Aux. input (be configured) are disabled.

As soon as this delay is over, genset will enter into “Start Idle Delay” (if configured).

8) During start idle delay, alarms of under speed, under frequency, under voltage are disabled. As soon

as this delay is over, genset will enter into “Warming up Delay” (if configured).

9) When “Warming up Delay” is over, the indicator is illuminating if gens normal. If voltage and frequency

of engine reach the load requirement, close relay outputs, genset is taking load and indicator

illuminates; if engine voltage or frequency is abnormal, controller will alarm and shutdown (LCD

displays the alarm information).

Stopping Sequence,

1) HGM6120U2C: during normal running, if mains normal, genset will enter into “Mains Normal Delay”,

when mains indicator illuminates, “Stop Delay” begins.

2) HGM6110U2C: genset enters into “Stop Delay” as soon as “Remote Start” is inactive.

3) When “Stop Delay” is over, genset enters into “Cooling Delay”. Closing relay is disconnected. After

switch “Transfer Rest Delay”, closing relay is outputting, mains is taking load, generator indicator

eliminates while mains indicator illuminates.

4) When entering “Stop Idle Delay”, idle relay is energized to output. (If configured).

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HGM6100U2C Genset Controller 2016-12-19 Version 1.0 Page 11 of 34

5) When entering “ETS Delay”, ETS relay is energized to output, fuel relay output is disconnected.

6) When entering “Genset at Rest”, genset will automatically judge if it has stopped.

7) When genset has stopped, enter into standby mode; if genset failed to stop, controller will alarm (“Fail

to Stop” alarm will be displayed in LCD).

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