Smartgen HGM8100A User manual

HGM8100A GENSET CONTROLLER

(HGM8110A/HGM8120A)

(VFD DISPLAY)

USER MANUAL

SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.

Chinese trademark

English trademark

SmartGen —make your generator smart

SmartGen Technology Co., Ltd.

No.28 Jinsuo Road, Zhengzhou, Henan Province, China.

Tel: +86-371-67988888/67981888/67992951

+86-371-67981000(overseas)

Fax: +86-371-67992952

Web: http://www.smartgen.com.cn

http://www.smartgen.cn

Email: sales@smartgen.cn

photocopying or storing in any medium by electronic means or other) without the written permission

of the copyright holder.

Applications for the copyright holder’s written permission to reproduce any part of this publication

should be addressed to Smartgen Technology at the address above.

Any reference to trademarked product names used within this publication is owned by their

respective companies.

SmartGen Technology reserves the right to change the contents of this document without prior notice.

Table 1 Software Version

Date

Version

Note

2013-01-29

1.0

Original release.

2013-04-12

1.1

Modify some details.

2013-06-17

1.2

Modify case dimension; Modify the contents of “Oil Pressure

Sensor”

2013-11-20

1.3

Add “Loss of Speed Signal Shutdown” in output port settings.

2013-12-23

1.4

Add function: Long pressing “ ” button can reset trip alarm.

2014-10-23

1.5

Change the “Working Conditions” and “Storage Condition”

temperature as (-40~+70)°C

2016-09-28

1.6

Modify the picture of mask and the graph of controller dimension.

2021-03-24

1.7

Modify the error in specification and other translation problems.

HGM8110A/8120A Genset Controller User Manual Page 3 of 57

This manual is suitable for HGM8110A/HGM8120A controller only.

Clarification of notation used within this publication.

Table 2 Notation Clarification

Sign

Instruction

NOTE

Highlights an essential element of a procedure to ensure correctness.

CAUTION!

Indicates a procedure or practice, which, if not strictly observed, could result in

damage or destruction of equipment.

WARNING!

Indicates error operation may cause death, serious injury and significant

property damage.

 
HGM8110A/8120A Genset Controller User Manual Page 4 of 57 
CONTENT 
OVERVIEW...............................................................................................................................................6 
PERFORMANCE AND CHARACTERISTICS ...........................................................................................7 
SPECIFICATION....................................................................................................................................10 
OPERATION ..........................................................................................................................................11 
1 KEY FUNCTION...............................................................................................................................11 
2 INDICATOR LIGHT..........................................................................................................................12 
3 LCD DISPLAY..................................................................................................................................13 
3.1 MAIN DISPLAY................................................................................................................... 13 
3.2 BASIC PARAMETER SETTING MENU............................................................................... 14 
3.3 ADVANCED PARAMETERS SETTING ............................................................................... 16 
4 AUTOMATIC START/STOP OPERATION ......................................................................................18 
5 MANUAL START/STOP OPERATION ............................................................................................19 
6 GENSET CONTROLLER ATS CONTROL PROCEDURES ...............................................................20 
7 VIEWING EVENT LOG.....................................................................................................................21 
PROTECTION ........................................................................................................................................22 
1 WARNING........................................................................................................................................22 
2 SHUTDOWN ALARM ......................................................................................................................24 
3 TRIP AND STOP ALARM................................................................................................................26 
4 TRIP ALARM ...................................................................................................................................26 
WIRING CONNECTION .........................................................................................................................27 
SCOPES AND DEFINITIONS OF CONFIGURABLE PARAMETERS......................................................30 
1 CONTENTS AND SCOPES OF PARAMETERS...............................................................................30 
2 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS 1-6 ..............................................38 
2.1 DEFINED CONTENTS OF PROGRAMMABLE OUTPUT PORTS 1-6 ................................. 38 
2.2 CUSTOM PERIOD OUTPUT ............................................................................................... 42 
2.3 CUSTOM COMBINED OUTPUT ......................................................................................... 42 
3 DEFINED CONTENTS OF CONFIGURABLE INPUT PORTS 1-6 ....................................................44 
4 SELECTION OF SENSORS..............................................................................................................47 

 
HGM8110A/8120A Genset Controller User Manual Page 5 of 57 
5 CONDITIONS OF CRANK DISCONNECT SELECTION...................................................................48 
PARAMETER EDITING..........................................................................................................................49 
SENSORS SETTING ..............................................................................................................................51 
COMMISSIONING .................................................................................................................................52 
TYPICAL APPLICATION .......................................................................................................................53 
INSTALLATION .....................................................................................................................................55 
1 BATTERY VOLTAGE INPUT ...........................................................................................................55 
2 SPEED SENSOR INPUT ..................................................................................................................55 
3 OUTPUT AND EXPAND RELAYS....................................................................................................55 
4 AC INPUT........................................................................................................................................55 
5 WITHSTAND VOLTAGE TEST........................................................................................................56 
FAULT FINDING ....................................................................................................................................57

HGM8110A/8120A Genset Controller User Manual Page 6 of 57

OVERVIEW

HGM8110A/8120A genset controllers are especially designed for extremely high/low temperature

environment (-40~+70)°C. The controllers can operate reliably in extreme temperature conditions

with the help of VFD display and the components that resist extreme temperature. All display

information is Chinese (English is optional). Operation information, status information and faults

information are all displayed which make commissioning convenience for factory personnel.

Controller can be used under complex electromagnetic interference environment with the strong

ability of anti-electromagnetic interference. Easy to maintain and upgrade due to the plug-in terminal.

HGM8110A/8120A genset controllers integrate digitization, intelligentization and network

technology which are used for genset automation and monitor control system of single unit to

achieve automatic start/stop, data measuring, alarm protection and “four remotes” (remote control,

remote measuring, remote communication and remote regulating).

HGM8110A/8120A genset controllers adopt micro-processor technology with precision parameters

measuring, fixed value adjustment, time setting and threshold adjusting and etc. Majority

parameters can be configured from front panel, and all parameters can be configured by RS485

interface (or RS232) to adjust via PC. It can be widely used in all types of automatic genset control

system with compact structure, advanced circuits, simple connections and high reliability.

HGM8110A/8120A Genset Controller User Manual Page 7 of 57

PERFORMANCE AND CHARACTERISTICS

♦HGM8100A series controller has two types:

HGM8110A: ASM (Automatic Start Module), used for single automation systems;

HGM8120A: AMF (Auto Mains Failure), updates based on HGM8110A, moreover, has mains

electric quantity monitoring and mains/generator automatic transfer control function, especially

for automatic system composed by generator and mains;

♦With ARM-based 32-bit SCM, highly integrated hardware, new reliability level;

♦Vacuum fluorescent display (VFD), selectable Chinese/English interface which can be chosen at

the site, making commissioning convenience for factory personnel;

♦Widely temperature range: (-40~+70)°C, can be used in extreme temperature environment;

♦Suitable for 3-phase 4-wire, 3-phase 3-wire, single phase 2-wire, and 2-phase 3-wire systems with

voltage 120/240V and frequency 50/60Hz;

♦Collects and shows 3-phase voltage, current, power parameter and frequency of generator or

mains;

Mains

Line voltage (Uab, Ubc, and Uca) V (unit)

Phase voltage (Ua, Ub, and Uc) V (unit)

Frequency f Hz (unit)

Generator

Line voltage (Uab, Ubc, and Uca) V (unit)

Phase voltage (Ua, Ub, and Uc) V (unit)

Frequency f Hz (unit)

Load

3-phase Current Ia, Ib, Ic A (unit)

Active power (P) kW (unit)

Apparent power (S) kVA (unit)

Power factor (λ)

Accumulate total generator power (W) kWh (unit)

♦For Mains, controller has over and under voltage, over and under frequency, loss of phase and

reverse phase sequence detection functions; For generator, controller has over and under voltage,

over and under frequency, over current, over and reverse power, loss of phase, reverse phase

sequence detection functions;

♦3 fixed analog sensors (temperature, oil pressure and liquid level);

HGM8110A/8120A Genset Controller User Manual Page 8 of 57

♦2 configurable sensors can be set as sensor of temperature, oil pressure or fuel level;

♦Precision measure and display parameters about Engine,

Temp. (WT) °C/°F both be displayed

Oil pressure (OP) kPa/psi/bar all be displayed

Speed (RPM)

Voltage of Battery (VB) V (unit)

Voltage of Charger (VD) V (unit)

Hour count (HC) can accumulate to max. 65535 hours.

Start times can accumulate to max. 65535 times.

♦Protection: automatic start/stop of the gen-set, ATS (Auto Transfer Switch) control with perfect

fault display and protection function;

Fault display and protection items:

High temperature alarm

High temperature shutdown

Low oil pressure alarm

Low oil pressure shutdown

Over speed shutdown

Low fuel level warn

Battery voltage high warn

Battery voltage low warn

Load over current shutdown

Fail to start alarm

Fail to stop alarm

Emergency stop alarm

Oil pressure sensor open circuit alarm

Temperature sensor open circuit alarm

♦All output ports are relay-out;

♦Parameter setting: parameters can be modified and stored in internal EEPROM memory and

cannot be lost even in case of power outage; most of them can be adjusted using front panel of

the controller and all of them can be modified using PC via RS485/RS232 ports;

♦More kinds of curves of temperature, oil pressure, fuel level can be used directly and users can

define the sensor curves by themselves;

♦Multiple crank disconnect conditions (speed sensor, oil pressure, generator frequency) are

optional;

HGM8110A/8120A Genset Controller User Manual Page 9 of 57

♦Real time clock and run time accumulation function. 99 pieces of event logs can be circularly

stored and inquired on the spot; also can be print or be inquired via PC;

♦Scheduled start & stop generator (can be set as start genset once a week/month);

♦With maintenance function. Actions (warning, shutdown or trip and stop) can be set when

maintenance time out;

♦Can be used on pumping units and as an indicating instrument (indicate and alarm are enable

only, relay is inhibited);

♦Accumulative total electric energy. Users can reset it and re-accumulate the value which make

convenience to users to count the total value as their wish;

♦Widely power supply range: DC (8~35)V, suitable to12/24V starting battery voltage environment;

♦With international standard MODBUS communication protocol, better error checking capability,

and with RS232 and RS485 (coupling isolation) communication interface, can realize functions of

remote control, remote measuring, remote communication and remote regulating, facilitate

remote centralized monitoring of genset;

♦Waterproof security level IP55 due to rubber seal installed between the controller enclosure and

panel fascia;

♦Metal fixing clips enable perfect in high temperature environment;

♦Modular design, pluggable connection terminals and embedded installation way; compact

structure with easy mounting.

HGM8110A/8120A Genset Controller User Manual Page 10 of 57

SPECIFICATION

Table 3 Technical Parameters

Item

Content

Operating Voltage

DC8. 0V to 35. 0V, Continuous Power Supply

Power Consumption

<6W (Standby mode: ≤3W)

Alternator Input Range

3-Phase 4 Wire

3-Phase 3 Wire

Single-Phase 2 Wire

2-Phase 3 Wire

AC20V - AC360V (ph-N)

AC30V - AC600V (ph-ph)

AC20V - AC360V (ph-N)

Alternator Frequency

50Hz/60Hz

Speed Sensor Voltage

1.0V to 24.0V (RMS)

Speed Sensor Frequency

10,000 Hz (max)

Start Relay Output

16A DC28V at supply output

Fuel Relay Output

16A DC28V at supply output

Aux. Output 1

16A DC28V at supply output

Aux. Output 2

16A DC28V at supply output

Aux. Output 3

16A DC28V at supply output

Aux. Output 4

16A AC250V passive

Gen Close Relay

Aux. Output 5

16A AC250V passive

Mains Close Relay

Aux. Output 6

16A AC250V passive

Overall Dimensions

243.7mm x 176.2mm x 51.2mm

Panel Cutout

214mm x 160mm

C. T. Secondary

5A (rated)

Working Conditions

Temperature: (-40~+70)°C Humidity: (20~93)%RH

Storage Condition

Temperature: (-40~+70)°C

Protective Level

IP55 Gasket

Insulation Intensity

Apply AC2.2kV voltage between high voltage terminal and low

voltage terminal;

The leakage current is not more than 3mA within 1min.

Weight

0.80kg

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