Smartgen HGM1780 User manual

USER MANUAL

HGM1780

Automatic Genset Controller

Smartgen Technology

HGM1780 Automatic Genset Controller

ISSUE 2013-04-03

Version1.7

Page 3 of 24

CONTENT

OVERVIEW.................................................................................................... 4

PERFORMANCE AND CHARACTERISTICS................................................ 5

SPECIFICATION............................................................................................ 7

OPERATION.......................................................................................................8

4.1.

PANELKEYS......................................................................................... 8

4.2.

LCD ICONS ........................................................................................... 8

4.3.

DISPLAYDESCRIPTION....................................................................... 9

4.4.

OPERATIONINSTRUCTION................................................................. 9

PROTECTION.............................................................................................. 12

PARAMETER RANGE AND DEFINITION................................................... 13

6.1

PARAMETERS CONFIGURATION(TABLE 1).................................... 13

6.2

DEFINITION OFRELAYOUTPUTS (TABLE 2)................................... 17

6.3

DEFINITION OF DIGITAL INPUTS (ACTIVE WHEN CONNECT TOGND(B-))

(TABLE 3)......................................................................................................... 17

6.4

SENSOR SELECTION(TABLE 4)....................................................... 18

6.5

CONDITIONS OF CRANK DISCONNECT (TABLE 5).......................... 19

PARAMETER SETTING .............................................................................. 20

CONNECTIONS........................................................................................... 22

OVERALL DIMENSIONS (PANEL CUTOUT 78MMX66MM)....................... 23

10.

TYPICAL APPLICATION...............................................................................24

HGM1780 Automatic Genset Controller

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HGM1780 Automatic Genset Controller

displays fault conditions and provides effective alarmsignals.

OVERVIEW

HGM1780 is a genset automatic start module with 3 working modes that can be

selected from the front panel. It can detect one-phase generator voltage and current,

can be started and stopped manually or via a remote start/stop signals. In case of

faults (such as low oil pressure, high water/cylinder temperature, emergency stop

alarm, over speed), HGM1780 can automatically disconnect fuel relay and close ETS

electromagnet to stop the generator. Graphical LCD monitor on the front panel

HGM1780 Automatic Genset Controller

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Version1.7

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HGM1780 Automatic Genset Controller

PERFORMANCE AND CHARACTERISTICS

◆

Based on microprocessor, fitted with LCD screen with graphic icons and touch-

buttons;

◆

Power supply range (8~35)VDC，compatibility with 12V or 24V starterbatteries;

◆

Generator input port; speed, temperature, pressure, liquid level sensor input

ports; digitalized electric quantity display.

Measured and displayed electric quantity:

Generator voltage V

Generator frequency Hz

Generator current A

Engine temperature ºC

Oil pressure kPa

Engine speed rpm

Total running time H

Battery voltage V

Fuel level %

◆

Generator voltage, battery voltage, engine speed, temperature, pressure, liquid

level threshold value can be set.

Warnings and alarms are as following:

Low oil pressure

High water/cylinder temperature

Over/under speed

Emergency shutdown

Fail to start

Fail to stop

Generator over/under voltage

Generator over/under frequency

Battery over/under voltage

Load over current

Low fuel level

◆

Idle control and ETS function (must be configured);

◆

3 working modes: manual, auto, stop;

◆

The controller can be set as an engine controller via software (generator voltage

HGM1780 Automatic Genset Controller

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HGM1780 Automatic Genset Controller

input is deactivated) and used as water pump unit controller;

◆

Running status and alarm status are indicated by red LED on thepanel;

◆

Compatibility with multiple temperature, pressure, fuel level sensors, which can

be user-defined and used directly; temperature sensors, pressure sensors can

be used in parallel with annunciator, providing digital data and increasing

protection level at the same time;

◆

Multiple crank disconnect conditions to select (engine speed sensor, oil pressure,

generator);

◆

2 fixed relay outputs (fuel relay, start relay);

◆

1 configurable output port which can be set as common alarm output, fail to stop

output, preheat output or idle control output;

◆

Parameters can be set and modified by users and saved in internal FLASH

storage, which means that they will not be lost in case of power off. All

parameters of the controller can be modified using the front panel or through

configurable LINK port via PC software (SG72 adapter, produced by our

company must be used). All parameters can be set via computer using one USB

port of the computer, which also allows to avoid batteries: power supply for the

controller can come directly from the PC USB port.

◆

HGM1780 combines modular design, anti-flaming ABS plastic case, embedded

installation, compact structure, small size, SCM control, stable performance and

convenient operation.

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HGM1780 Automatic Genset Controller

SPECIFICATION

Item

Content

Working Voltage

DC8. 0V to 35. 0V, Continuous Power Supply

Power Consumption

Standby mode: 12V: 0.3W, 24V: 0.4W

Working mode: 12V: 1W, 24V: 1.1W

Alternator voltage

Input

1P2W 15V AC ~ 360 V AC (ph-N)

Alternator Frequency

50/60Hz

Magnetic Pickup

Voltage

1V to 24V (RMS)

Magnetic Pickup

Frequency

Max. 10kHz

Max. accumulative run

time

99999.9 hours (After decimal point there is 1/10 of an hour,

and it changes every six minutes)

Start Relay Output

1Amp DC28V DC B+ power supply

Fuel Relay Output

1Amp DC28V DC B+ power supply

Programmable Relay

Output

1Amp DC28V DC B+ power supply

Digital Input

Active when connected to B-

Case Dimensions

90mm x 78mm x 44mm

Panel Cutout

78mm x 66mm

Working conditions

Temperature: (-25~+70)ºC

Humidity: (20~90)%RH without condensation

Storage Condition

Temperature: (-30~+80)ºC

Protection Level

IP55: When waterproof rubber gasket installed between

the controller and panel fascia.

IP42: When waterproof rubber gasket is not installed

between the controller and panel fascia.

Insulation Intensity

Object: among input/output/power

Quote standard: IEC688-1992

Test way: AC1.5kV/1min Leakage current: 1mA

Weight

0.15kg

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4.2. LCD ICONS

OPERATION

4.1. PANEL KEYS

Key

Definition

Description

Manual/Decrease

Pressing this button will start the generator

manually and place it into its manual mode; in

settings menu moves cursor down and decreases

the set value.

Auto/Increase

Pressing this button will place the module into its

auto mode; in settings menu moves cursor up and

increases the set value.

Stop

Pressing this button in any situation will shut down

the generator and place it into its standby mode; in

case of alarm, pressing this button will clear alarms.

Turn Page

/Confirm

Using this button you can scroll pages of the LCD

monitor; in settings menu press to move cursor and

confirm.

Alarm Indicator

This indicator will flash when an alarm occurs.

Icon

Definition

Icon

Definition

High Temp. Alarm

Auto Mode

Low Oil Pressure

Stop Mode

Over Speed Alarm

Manual Mode

Under Speed Alarm

Gens Volts Indication

Emergency Stop

Battery Volts Indication

Over Voltage

Speed Unit (Per Minute)

Under Voltage

Oil Pressure Unit

Fail to start

Voltage Unit

Fail to stop

Fuel Level Unit (%)

Voltage Abnormal

Temperature Unit

Auxiliary Alarm

Frequency Unit

Normal Run

Hours Count

Fuel Level Low

Load Current

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HGM1780 Automatic Genset Controller

Battery voltage, engine speed

Parameters setting

4.4. OPERATION INSTRUCTION

The module has three working modes: stop mode ( ), manual mode ( ) and auto

mode ( ).

●Manual Start ( )

After pressing Manual Start button ( ) and holding it for at least one second, the

indicator next to the button will be illuminated. Preheating output will be activated

firstly and preheat delay begins. One second before it is finished, fuel output will

4.3. DISPLAY DESCRIPTION

Generator: phase voltage Ua, frequency F Loading: current la, engine speed

Oil pressure, water temperature Liquid level %, accumulated run time

be activated for one second and after that preheat output will be deactivated;

starter is energized to output and engine cranks. When generator frequency

reaches the pre-set value, the starter motor will be deactivated and generator will

start. Then, safety delay will start, after it is finished, idle delay will start, and when

it is finished idle relay will be closed and the generator will start working at normal

speed.

HGM1780 Automatic Genset Controller

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HGM1780 Automatic Genset Controller

●Auto Mode ( )



After pressing and holding button for at least one second, the indicator next

to the button will be illuminated and the module will be placed into its automatic

mode. If remote start signal is active (remote start input port is connected to B-),

after start delay the genset will start. Preheating output will be activated firstlyand

preheat delay begins. One second before it is finished, fuel output will be

activated for one second and after that preheat output will be deactivated; then

starter is energized to output (engine will try to start according to the pre-set

number of times; if one of the attempts is successful, the start process will be

completed, otherwise fail to start alarm will be initiated: fail to start indicator on the

panel will be illuminated and common alarm indicator will flash). After start delay

and idle delay, idle relay will be deactivated and the generator will start working at

normal speed.

Note: During crank rest time, fuel output is deactivated; three seconds after the

beginning of the delay, preheat and ETS outputs will be activated; after the end

of the delay, ETS output will be deactivated and fuel relay output; preheat output

will be deactivated before the beginning of crank.



When remote start signal is deactivated, after stop delay, the generator enters idle

state and the idle relay is deactivated. After idle delay, fuel relay deactivates, ETS

relay output activates, and the genset automatically stops. After complete stop,

ETS relay deactivates.

●Stop ( )



After pressing and holding for at least one second during normaloperation of

the genset (in manual or auto modes), the light indicator near the button will be

illuminated and idle operation will begin. When idle relay deactivates and after idle

delay, fuel relay is deactivated and ETS output is energized. When complete stop

of the generator, ETS isdeactivated.



In case of fault alarm, pressing and holding the button for one second willclear

alarms. Holding it for more than one second will illuminate all indicators on the

panel (light test function).



Pressing this button for more than one second in stop mode will lead to activation

of ETS output and illumination of all the indicators on the panel (light test function).

Releasing the button will immediately deactivate ETS output and light test

function.

HGM1780 Automatic Genset Controller

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HGM1780 Automatic Genset Controller



When in stop mode, the module will only react to emergency stopsignal.

Note: Configurable output ports can be set as one of the following functions: “ETS

output”, “Idle output” or “Preheat output” via PC. Therefore, all three functions can

not be active at the same time; the above-mentioned is only to describe the logical

course of action of the controller in case all three functions are active.

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