Smartgen ALC700 SERIES User manual

ALC700 SERIES

(ALC704/ALC708)

LIGHTING TOWER CONTROLLER

USER MANUAL

ZHENGZHOU SMARTGEN TECHNOLOGY CO.,LTD

ALC700 Series Light Tower Set Controller

ALC700 Series Light Tower Set Controller 2018-03-02 Version 1.4 Page 9 of 51

4 SPECIFICATION

Parameter

Details

Working Voltage

DC8. 0V to 35. 0V, uninterruptible power supply

Overall Consumption

<5W (Standby mode: ≤2W)

Voltage Input:

3 Phase 4 Wire

3 Phase 3 Wire

Single Phase 2 Wire

2 Phase 3 Wire

AC 20V - 360V (ph-N)

AC 30V - 600V (ph-ph)

AC 20V - 360V (ph-N)

DC 0V - 75V (ph-N)

Alternator Frequency

50Hz/60Hz

Speed Sensor Voltage

1. 0 V to 24 V (RMS)

Speed Sensor Frequency

Maximum 10,000 Hz

Start Relay Output

8A DC28V power supply output

Fuel Relay Output

8A DC28V power supply output

Configurable Relay Output 1

8A DC28V power supply output

Configurable Relay Output 2

8A DC28V power supply output

Configurable Relay Output 3

8A DC28V power supply output

Configurable Relay Output 4

8A AC250V free volt output

Light Control Relay Output

1~4

8A AC250V free volt output (total output current: 8A)

If 1~4 is all used, the maximum current of each light is 2A.

Light Control Relay Output

5~8

8A AC250V free volt output (total output current: 8A)

If 1~4 is all used, the maximum current of each light is 2A.

Case Dimensions

197 mm x 152 mm x 47 mm

Panel Cutout

186mm x 141mm

CT Secondary Current

DC Current Input

Rated: 5A

Hall sensor’s secondary side current: (4~20)mA

Working Conditions

Temperature: (-25~+70)°C

Relative Humidity: (20~93)%RH

Storage Conditions

Temperature:(-25~+70)°C

Protection Level

IP55. If water-proof gasket is inserted between panel and

enclosure.

Insulation Intensity

Apply AC2.2kV voltage between high voltage terminal and

low voltage terminal;

The leakage current is not more than 3mA within 1min.

Weight

0.71kg

ALC700 Series Light Tower Set Controller

ALC700 Series Light Tower Set Controller 2018-03-02 Version 1.4 Page 10 of 51

5 OPERATION

5.1 PUSHBUTTONS

Icon

Key

Description

Stop/Reset

Stop running light tower set;

Reset alarm when failure occurs;

Lamp test in stop mode (press at least 3 seconds);

Manual Mode

Press this key and controller enters in Manual mode.

Auto Mode

Press this key and controller enters into auto start mode

select interface; use to select mode and press

again to confirm the selection.

Mute

If alarm occurs, pressing the button can remove this alarm,

and the indicator will light on; press the button again will

reset alarm and the indicator will light off. If alarm occurs

again in mute status, the controller will remove mute status

automatically.

Flashlight

Can control flashlight to switch on or off.

Start

Start lighting tower set in Manual mode.

Light Off

During normal running in manual mode, turn off one light

for each pressing. Press this key for a long time can turn off

the light in proper sequence according to preset time.

Light On

During normal running in manual mode, turn on one light

for each pressing. Press this key for a long time can turn on

the light in proper sequence according to preset time.

Menu／Confirm

“√”

Press this key to enter into menu interface.

In parameter setting interface press this key to right shift

cursor and confirm the setting at the last bit.

Down/Config. “-”

1) Screen scroll;

2) Down cursor and decrease value in setting menu.

Up／Config. “+”

1) Screen scroll;

2) Up cursor and increase value in setting menu.

ALC700 Series Light Tower Set Controller

ALC700 Series Light Tower Set Controller 2018-03-02 Version 1.4 Page 30 of 51

7 WIRING CONNECTION

ALC700 controller’s rear as following:

Description of terminal connection:

NO.

Functions

Cable Size

Remark

DC input B-

2.5 mm2

Connected with negative of starter

battery.

DC input B+

2.5 mm2

Connected with positive of starter battery.

20A fuse is recommended.

Emergency stop

1.5 mm2

Connected with DC voltage via

emergency stop button. Max. 30A fuse is

recommended.

Fuel relay

1.5 mm2

DC voltage is supplied by 3 point, rated

8A.

Start Relay

1.5 mm2

DC voltage is supplied by 3 point, rated

8A.

Aux. output 1

1.5 mm2

B+ output，rated 8A.

Aux. output 2

1.5 mm2

Aux. output 3

1.5 mm2

Charger (D+)

1.0 mm2

Connected with charger’s D+ (WL)

terminals. Ground connection is not

allowed.

Aux. output 4

1.5 mm2

Normally open voltage free outputs, rated

8A.

1.5 mm2

1#-4# COM

2.5 mm2

Total output current: 8A

If 1~4 is all used, the maximum current of

each light is 2A.

1# Light Output

1.5 mm2

2# Light Output

1.5 mm2

3# Light Output

1.5 mm2

ALC700 Series Light Tower Set Controller

ALC700 Series Light Tower Set Controller 2018-03-02 Version 1.4 Page 48 of 51

12 TYPICAL WIRING DIAGRAMS

ALC708 Typical Wiring Diagram

Note: If 8 lights are all used, the maximum current of each light is 2A.

ALC704 Typical Wiring Diagram

Note: If 4 lights are all used, the maximum current of each light is 2A.

ALC700 Series Light Tower Set Controller

ALC700 Series Light Tower Set Controller 2018-03-02 Version 1.4 Page 49 of 51

DC Generator Typical Wiring Diagram

NOTE: Users should select suitable Hall DC sensor according to the output power and

current of the light tower set.

13 INSTALLATION

Controller is panel built-in design; it is fixed by clips when installed. The controller’s overall

dimensions and cutout dimensions for panel, please refers to as following,

13.1 BATTERY VOLTAGE INPUT

ALC700 controller can suit for widely range of battery voltage DC (8~35)V. Negative of battery

must be connected with the engine shell. The diameter of wire which from power supply to

battery must be over 2.5mm2. If floating charger is fitted, please firstly connect output wires of

charger to battery’s positive and negative directly, then, connect wires from battery’s positive

and negative to controller’s positive and negative input ports in order to prevent charge

disturbing the controller’s normal working.

13.2 SPEED SENSOR INPUT

Speed sensor is the magnetic equipment which be installed in starter and for detecting

flywheel teeth. Its connection wires to controller should apply for 2 cores shielding line. The

shielding layer should connect to No. 35 terminal in controller. The else two signal wires are

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