Smartgen HATC60 User manual

SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.

HATC60

DUAL POWER ATS CONTROLLER

USER MANUAL

Chinese trademark

English trademark

SmartGen —make your generator smart

SmartGen Technology Co., Ltd.

No.28 Jinsuo Road

Zhengzhou City

Henan Province

P. R. China

Tel: 0086-371-67988888/67981888

0086-371-67991553/67992951

0086-371-67981000(overseas)

Fax: 0086-371-67992952

Web: www.smartgen.com.cn

www.smartgen.cn

Email: sales@smartgen.cn

photocopying or storing in any medium by electronic means or other) without the written permission of

the copyright holder.

Applications for the copyright holder’s written permission to reproduce any part of this publication

should be addressed to SmartGen Technology at the address above.

Any reference to trademarked product names used within this publication is owned by their respective

companies.

SmartGen Technology reserves the right to change the contents of this document without prior notice.

Table 1 Software Version

Date

Version

Note

2019-01-19

1.0

Original release.

2019-06-13

1.1

Fixed overview contents and describe this device as dedication for

SocomecATS.

2019-09-03

1.2

Fixed a parameter in Switch Settings

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CONTENT

1 OVERVIEW ............................................................................................................................................. 4

2 PERFORMANCEAND CHARACTERISTICS ........................................................................................ 5

3 SPECIFICATION..................................................................................................................................... 6

4 MEASURE AND DISPLAY DATA............................................................................................................ 7

5 OPERATION............................................................................................................................................ 8

5.1 INDICATORS.................................................................................................................................... 8

5.2 KEY FUNCTION DESCRIPTION..................................................................................................... 9

6 LCD DISPLAY ....................................................................................................................................... 10

6.1 MAIN SCREEN............................................................................................................................... 10

6.2 STATUS DESCRIPTION .................................................................................................................11

6.3 MAIN MENU................................................................................................................................... 14

7 GENSET START/STOP OPERATION.................................................................................................. 14

7.1 MANUAL MACHINE TEST............................................................................................................. 14

7.2 AUTO MODE START/STOP........................................................................................................... 15

8 PARAMETER CONFIGURATION......................................................................................................... 17

8.1 ILLUSTRATION.............................................................................................................................. 17

8.2 PARAMETER CONFIGURATION TABLE...................................................................................... 18

8.3 DIGITAL INPUT/OUTPUT FUNCTION DESCRIPTION................................................................. 23

9 HISTORICAL RECORDS...................................................................................................................... 25

10 SWITCH OPERATION........................................................................................................................ 26

10.1 MANUAL OPERATION................................................................................................................. 26

10.2 AUTOMATIC OPERATION........................................................................................................... 26

11 ATS POWER SUPPLY......................................................................................................................... 27

12 COMMUNICATION CONFIGURATION AND CONNECTION............................................................ 28

13 TERMINAL DEFINITION..................................................................................................................... 29

14 TYPICALAPPLICATION DIAGRAM................................................................................................... 31

15 INSTALLATION ................................................................................................................................... 34

16 TROUBLE SHOOTING....................................................................................................................... 35

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1OVERVIEW

HATC60 dual power ATS controller is the intelligent dual-power switchover module with

configurable function, automatic measurement, LCD display, and digital communication. It combines

digitization, intelligence and networking together. Measurement and control process can be conducted

automatically, which reduces artificial operating mistakes, so that it is the ideal option for dual-power

switchover products.

HATC60 dual power ATS controller is composed by the powerful microprocessor in the core,

which can precisely measure the voltages (2-way 3-phase) and make accurate decision for abnormal

voltages (overvoltage, undervoltage, overfrequency, underfrequency, phase loss, reverse phase

sequence), and putout power-off control switch signal. This device is dedicated for Socomec ATS

switch. It has compact structure, advanced circuits, simple wiring and high reliability, and can be widely

used in electrical automatic control system of electric power, telecommunications, petroleum, coal,

metallurgy, railways, municipal administration, intelligent building and etc.

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2PERFORMANCE AND CHARACTERISTICS

—— System type can be set as Mains-Power Generation, Mains-Mains, Power

Generation-Power Generation etc.;

—— Suitable for multiple AC system types (3-phase 4-line, 3-phase 3-line, 1-phase 2-line,

2-phase 3-line methods);

—— Equipped with single color LCD screen with 132x64 pixel and bilingual display (Simplized

Chinese, English), and tuch-button operation;

—— Able to collect and display 2-way 3-phase voltage, frequency and phase sequence;

—— Equipped with overvoltage, Undervoltage, overfrequency, underfrequency, phase loss,

reverse phase sequence functions;

—— Equipped with display function of accumulated S1/S2 breaker-close times;

—— Equipped with display function of current lasting power supply time and accumulated S1/S2

power supply time;

—— Equipped with Auto/Manual status switchover function. Under manual status switch breaker

close and open can be controlled artificially;

—— All parameters can be configured on the spot. Password verification is employed in case of

wrong operation by non-professionals;

—— Artificial machine test is available on the spot for genset Start/Stop operation;

—— Equipped with switch breaker re-close function;

—— Breaker close output can be set as pulse or continuous output;

—— Equipped with separated 2-way N-wire design;

—— Equipped with real-time clock display function, and event log function which can record 200

items circularly;

—— Equipped with timing inspection Start/timing No-start function for genset, which can be set

for once running, monthly running, or weekly running and running with loading or not can be

set for all of them;

—— Able to control two generators, which realizes circular running, primary running, and

balanced time running;

—— Wide DC power supply range, which allows the controller bear instantaneous 80V DC input

at most;

—— Large space between AC input terminals which allows the controller to bear maximum 625V

input;

—— One RS485 isolated communication interface is designed. It applys ModBus-RTU

communication protocol and has remote control, remote communication, remote measuring,

remote regulating functions. It can remotely control genset Start, Stop, switch breaker close

and open functions;

—— Modular structure design, flame retarding ABS shell, pluggable connecting terminal, and

embedded installation method, with compact structure and convenient installation.

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3SPECIFICATION

Table 2 Performance Parameters

Items

Description

Operating Voltage

1. DC8.0V~48.0V continuous power supply;

2. AC power supply A1N1/A2N2, voltage range(90~305)V;

Power Consumption

<3.5W(Standby mode:≤2W)

AC Voltage Input

AC system

3P4W (L-L)

(80~530)V

3P3W (L-L)

(80~530)V (DC supply is needed.)

1P2W (L-N)

(50~305)V

2P3W (A-B)

(80~530)V

Rated Frequency

50/60Hz

Breaker-close Relay Output

Capacity

8A AC250V, AC output;

Breaker-open Relay Output

Capacity

8A AC250V, AC output;

Programmble Output 1

Relay Capacity

16A AC250V, Voltage free output;

Programmble Output 2

Relay Capacity

16A AC250V, Voltage free output;

Programmble Output 3

Relay Capacity

16A AC250V, Voltage free output;

Programmble Output 4

Relay Capacity

8A AC250V, Voltage free output;

Digital Input Port

Active when it is connected with input common terminal;

Communication Method

Isolated RS485 interface, MODBUS Protocol;

Case Dimensions

163mmx133mmx51mm

Panel Cutout

152mmx122mm

Working Conditions

Temperature: (-25~+70)°C; Relative Humidity: (20~93)%RH

Storage Condition

Temperature: (-30~+70)°C

Protection Level

IP65: when waterproof gasket is inserted between the controller and the

panel;

Insulation Strength

Apply AC1.5kV voltage between high voltage terminal and low voltage

terminal, and the leakage current shall be not more than 3mA within 1min;

Weight

0.54kg

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4MEASURE AND DISPLAY DATA

Table 3 Display Parameters

No.

Measuring & Display Data Items

S1/S2 Power Phase Voltage

S1/S2 Power Line Voltage

S1/S2 Power Voltage Phase

S1/S2 Power Frequency

S1/S2 Present Power Status

Continuous Power Supply Time (Current)

Continuous Power Supply Time (Last Time)

S1 Accumulated Power Supply Time

S2 Accumulated Power Supply Time

QS1 Total Close Times

QS2 Total Close Times

S1/S2 Loading Status

Generator Start Status

Real Time Clock

Alarm Information

Event Log

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5OPERATION

Fig.1 Penal Indication Drawing

5.1 INDICATORS

Table 4 Indicators Description

Indicator Name

Color

Description

S1 Power Indicator

Green

S1 power is normal, it is always bright; When abnormal, it flashes; When

S1 power is shutdown, it is dark;

S2 Power Indicator

Green

S2 power is normal, it is always bright; When abnormal, it flashes; When

S2 power is shutdown, it is dark;

Auto Mode Indicator

Green

When current mode isAuto, it is illuminated;

S1 Close Indicator

Green

It is illuminated when S1 is loading;

Breaker Open

Indicator

Green

It is illuminated when the loading is disconnected;

S2 Close Indicator

Green

It is illuminated when S2 is loading;

Alarm Indicator

Red

Slow flashing when warning alarms occur (once every 1s); fast flashing

when breakdown alarms occur (five times every 1s).

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5.2 KEY FUNCTION DESCRIPTION

Table 5 Button Function Description

Key Name

Function Description

Set/Confirm/Alarm Reset

Press it in main interface, menu page appears;

Entering menu page, confirm key can move the cursor and confirm the

setting information; press it for longer time, current operation exits and

returns back to the main interface;

Press it for 3s, it can remove the breakdown alarms when breakdown

alarms occur;

Up Key

Press it in main interface, scroll up display appears;

Entering the menu page, it can move up the cursor and add the

number of position where the cursor is;

Down Key

Press it in main interface, scroll down display appears;

Entering the menu page, it can move down the cursor and reduce the

number of position where the cursor is;

Press for 3s, and LCD backlight flashes once and enters light always

mode; press it for 3 second again, and LCD backlight goes dark, and

recovers normal display mode;

Manual/Auto Key

Switchover between manual mode and auto mode;

S1 Close Key

Active under manual mode;

Press this key and Power S1 is connected to load;

Breaker Open Key

Active under manual mode;

Press this key and Power S1 is disconnected;

S2 Close Key

Active under manual mode;

Press this key and Power S2 is connected to load.

In the main interface, press Set/Confirm and Down Key simultaneously and lamp test shall be

conducted. At this time LCD backlight is illuminated, LCD displays full dark and all indicators on the

panel are illuminated.

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6LCD DISPLAY

6.1 MAIN SCREEN

Table 6 Screen Display

Items

Display Contents

Uab: 380V

F: 50.0 Hz

Power Normal

This page displays: loading status of I and II, wire

voltage (Uab), frequency, and power status;

U1 L-L 380 380 380 V

U2 L-L 380 380 380 V

Auto Trans./Rev.

S1 Master

This page displays: loading status of I and II, wire

voltage (Uab, Ubc, Uca), transforming status, master

setting informations etc.;

U1L-N 220 220 220 V

U2L-N 220 220 220 V

S1 0˚120˚240˚

S2 0˚120˚240˚

This page displays: loading status of I and II, wire

voltage (Ua, Ub, Uc), phase;

2019-01-19(6) 15:52:58

QS1 Closing 4s

Genset Standby

Manual Mode

Bat 27.6V

This page displays: date and time, Start signal status,

current working status, other status information,

battery voltage;

Alarm 2/2

FaultAlarm

QS1 Failed to Close

Warn Alarm

Battery Over Volt

This page displays: alarm information.

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