Smartgen HGM6110U User manual

HGM6100U Series Automatic Control Controllers

(HGM6110U/6110UC/6120U/6120UC)

USER MANUAL

Smartgen Technology

Chinese trademark

English trademark

Smartgen —make your generator smart

Smartgen Technology Co., Ltd

No. 28 Jinsuo Road

Zhengzhou

Henan Province

P. R. China

Tel: +86-371-67988888

+86-371-67981888

+86-371-67991553

+86-371-67992951/67992952

+86-371-67981000(overseas)

Fax: 0086-371-67992952

Web: http://www.smartgen.com.cn

http://www.smartgen.cn

Email: [email protected]

(including photocopying or storing in any medium by electronic means or other) without

the written permission of the copyright holder.

Smartgen Technology reserves the right to change the contents of this document

without prior notice.

Software Version

Date Version Content

2011-09-15 1.0 Original release

2012-06-04 1.1 Some parameters are optimized.

2014-10-28 1.2 Modify the foil color.

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HGM6100U Automatic Genset Controller ISSUE 2014-10-28 Version 1.2 Page 3 of 39

Contents

1SUMMARY.........................................................................................4

2PERFORMANCE AND CHARACTERISTICS.....................................5

3SPECIFICATION ................................................................................7

4OPERATION.......................................................................................8

4.1 KEYS DSCRIPTION......................................................................................... 8

4.2 CONTROLLER PANEL .................................................................................... 9

4.3 AUTOMATIC START/STOP OPERATION...................................................... 10

4.4 MANUAL START/STOP OPERATION............................................................ 12

5PROTECTION..................................................................................13

5.1 WARNINGS.................................................................................................... 13

5.2 SHUTDOWNALARMS................................................................................... 15

6CONNECTIONS...............................................................................17

7PARAMETER RANGE AND DEFINITION.........................................19

7.1 PARAMETER CONTENTAND RANGE TABLE (TABLE 1)............................ 20

7.2 PROGRAMMABLE OUTPUT 1-4 TABLE (TABLE 2) ..................................... 26

7.3 PROGRAMMABLE INPUT 1-5 TABLE (ALL IS ACTIVE WHEN CONNECT TO

GROUND (B-) (TABLE 3) ...................................................................................... 27

7.4 SENSOR SELECTION (TABLE 4) ................................................................. 28

7.5 CONDITIONS OF CRANK DISCONNECT (TABLE 5) ................................... 29

8PARAMETER SETTING...................................................................30

9SENSOR SETTING..........................................................................32

10 COMMISSIONING............................................................................33

11 TYPICAL APPLICATION................................................................34

12 INSTALLATION.................................................................................36

12.1FIXING CLIPS................................................................................................ 36

12.2OVERALL DIMENSION AND PANEL CUTOUT............................................. 37

13 FAULT FINDING...............................................................................39

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1 SUMMARY

HGM6100U series automatic controller, integrating digital, intelligent and network

techniques, is used for automatic control and monitoring system of genset. It can carry

out functions of automatic start/stop, data measurement, alarm protection and three

“remote” (remote control, remote measure and remote communication). The controller

uses LCD display, optional display interface including Chinese, English, Spanish and

Russian with easy and reliable operation.

HGM6100U series automatic controller uses micro-processing technique which can

achieve precision measurement, value adjustment, timing and threshold setting etc..

All the parameters can be configured from front panel or use programmable interface

(or RS485 interface) to adjust via PC. It can be widely used in all types of automatic

control system for its compact structure, simple connections and high reliability.

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2 PERFORMANCE AND CHARACTERISTICS

HGM6100U controller has four variants:

HGM6110U/6110UC: Automatic Start Module, it controls generator to start/stop by

remote start signal;

HGM6120U/6120UC: Based on HGM6110U/6110UC, it adds mains AC monitoring

and mains/generator automatic switching control (AMF), especially suitable for the

automation system composed by mains and genset.

Note1: HGM6110UC/6120UC has RS485 port, HGM6110U/6120U without.

Note2: HGM6110UC/6120UC is taken as an example to describe in this manual.

132*64 LCD display with backlight, optional language interface (Chinese, English,

Spanish and Russian), push-button operation;

Acrylic screen, improved wearable and scratch resistance property;

Silica-gel panel and keys can well adapt to higher and lower temperature;

With RS485 communication port, can achieve “three remote”functions via

MODBUS protocol;

Adapt to 3P4W, 3P3W, 1P2W and 2P3W (120V/240V), 50Hz/60Hz AC power

system;

Can measure and display 3 phase voltage, 3 phase current, frequency, power

parameter of mains/gens;

Mains Generator

Line voltage (Uab, Ubc, and Uca) Line voltage (Uab, Ubc, and Uca)

Phase voltage (Ua, Ub, and Uc) Phase voltage (Ua, Ub, and Uc)

Frequency HZ Frequency HZ

Load

Current IA, IB, IC

Active power KW

Reactive power KVar

Apparent power KVA

Power factor PF

Generator accumulated energy kWh

Mains have functions of over/under voltage and lack of phase; Gens have functions

of over/under voltage, over/under frequency and over current;

Precision measure and display of parameters about engine,

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Temp. (WT), °C/ °F both are displayed

Oil pressure (OP), kPa/Psi/Bar are all displayed

Fuel level (FL), %

Speed (SPD), RPM

Battery Voltage (VB), V

Charger Voltage (VD), V

Hours counter (HC) can accumulate Max. 999999 hours.

Start times can accumulate Max.999999 times.

Control protection: Automatic start/stop of genset, load transfer(ATS control) and

perfect failure display and protection;

With ETS, idle speed control, pre-heat control, speed droop/raising control, all of

them are relay output;

Parameter setting: Allow user to modify setting and store them in internal FLASH

memory. The parameters cannot be lost even when power off. All of parameters can

be set not only from the front panel, but also use programmable interface (or PS485

interface) to adjust them via PC.;

Multi sensors of temperature, pressure and fuel level can be used directly,

parameters can be defined by user;

Multi conditions of crank disconnect (speed sensor, oil pressure, generator) can be

selected;

Power supply range: (8~35)VDC, accommodating to different starting battery volts;

All parameters use digital modulation, instead of analog modulation using

conventional potentiometer, having improved reliability and stability;

Add rubber gasket between shell and controller screen, the waterproof can reach

IP55;

Controller is fixed by metal fixing clips;

Modular design, flame-retardant ABS shell, embedded mounting, compact structure

and easy installation.

HGM6100U Series Automatic Control Module

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3 SPECIFICATION

Items Contents

Working Voltage DC8.0V to DC35.0V, continuous

Power Consumption <3W(Standby mode: ≤2W)

AC System

3P4W

3P3W

1P2W

2P3W

AC15V - AC360 V (ph-N)

AC30V - AC620 V (ph-ph)

AC15V - AC360 V (ph-N)

AC Alternator Frequency 50Hz/60Hz

Rotate speed sensor Voltage 1.0V to 24V (RMS)

Rotate speed sensor Frequency 10,000 Hz (max.)

Start Relay Output 16 A DC28V at supply voltage

Fuel Relay Output 16 A DC28V at supply voltage

Programmable Relay Output 1 7 A DC28V at supply voltage

Programmable Relay Output 2 7A 250VAC volt-free output

Programmable Relay Output 3 16 Amp 250VAC volt-free output

Programmable Relay Output 4 16 A 250VAC volt-free output

Overall Dimensions 197 mm x 152 mm x 47mm

Panel Cutout 186mm x 141mm

C.T. Secondary Current 5A (rated)

Working Condition Temperature: (-25~70)ºC; Humidity: (20~93)%

Storage Condition Temperature: (-25~+70)ºC

Protection Level IP55 Gasket

Insulation Intensity

ApplyAC2.2kV voltage between high voltage

terminal and low voltage terminal;

The leakage current is not more than 3mA within

1min.

Weight 0.56kg

HGM6100U Series Automatic Control Module

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4 OPERATION

4.1KEYS DSCRIPTION

Stop/ Reset

Can stop generator under Manual/Auto mode; Can reset

shutdown alarm; Press this key at least 3 seconds to test

panel indicators are OK or not(lamp test);

During stopping process, press this key again can stop

generator immediately.

Start Start genset under Manual or Manual Test mode.

Manual Pressing this key will set the module as Manual mode.

Auto Pressing this key will set the module as Auto mode.

Running with load Controller is under manual testing mode.

Under this mode, gen-set will run automatically with load

when gens normal. (HGM6110UC without)

Gens Close/Open Can control gens to switch on or off in Manual mode.

Set/ Confirm Shift cursor to confirm In parameters setting menu.

Up/Increase Screen scroll;

Up cursor and increase value in setting menu.

Down/Decrease Scroll screen;

Down cursor and decrease value in setting menu.

Menu Pressing this key will set menu;

Again pressing this key can return main interface.

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4.2CONTROLLER PANEL

HGM6110UC Panel Indicators

HGM6120UC Panel Indicators

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HGM6100U Automatic Genset Controller ISSUE 2014-10-28 Version 1.2 Page 10 of 39

4.3AUTOMATIC START/STOP OPERATION

Auto mode is activated by pressing the , LED indicator beside the button is

illuminating which confirms this action.

Starting Sequence,

1) HGM6120UC: When mains is abnormal (over/under voltage, lack of phase), enter

into “Mains Abnormal Delay” and LCD displays count-down time.When delay isover,

“Start Delay”begins.

2) HGM6110UC: when “remote start”input is active, enter into “Start Delay”.

3) “Count- down”of start delay is displayed in LCD.

4) When start delay is over, preheat relay is outputting (if configured), “Preheat Delay

XX s”is displayed in LCD.

5) When preheat delay is over, fuel relay is outputting for 1s and then start relay outputs;

if genset failed to start during “Crank Time”, the fuel and start relay stop outputting

and enter into “Crank Rest Time”and wait for next cranking.

6) If genset failed to start within set start times, the fourth line of LED will turn black and

Fail to Start alarm will be displayed.

7) Any time to start genset successfully, it will enter into “Safe Running”. During this

period, alarms of low oil pressure, high temperature, under speed, charge failure and

Aux. input (be configured) are disabled. As soon as this delay is over, genset will

enter into “Start Idle Delay”(if configured).

8) During start idle delay, alarms of under speed, under frequency, under voltage are

disabled. As soon as this delay is over, genset will enter into “Warming up Delay”(if

configured).

9) When “Warming up Delay”is over, the indicator is illuminating if gens normal. If

voltage and frequency of engine reach the load requirement, close relay outputs,

genset is taking load and indicator illuminates; if engine voltage or frequency is

abnormal, controller will alarm and shutdown (LCD displays the alarm information).

Stopping Sequence,

1) HGM6120UC: during normal running, if mains normal, genset will enter into “Mains

Normal Delay”, when mains indicator illuminates, “Stop Delay”begins.

2) HGM6110UC: genset enters into “Stop Delay”as soon as “Remote Start”is inactive.

This manual suits for next models

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