Smartgen HMC9000 User manual

HMC9000

DIESEL ENGINE CONTROLLER

(With J1939 Interface)

USER MANUAL

ZHENGZHOU SMARTGEN TECHNOLOGY CO.,LTD.

HMC9000 Diesel Engine Controller User Manual

HMC9000 Diesel Engine Controller 2015-12-25 Version 1.3 Page 8 of 52

4 TECHNICAL PARAMETERS

Parameter

Details

Working Voltage

DC18.0V to DC35.0V, uninterrupted power supply.

Power Consumption

<3W (Standby mode: ≤2W)

Speed Sensor Voltage

1.0V to 24V (RMS)

Speed Sensor Frequency

Max 10,000 Hz

GOV Output Voltage

DC (-10~10)V

Start Relay Output

16 A Connect to common output port.

Fuel Relay Output

16 A Connect to common output port.

Auxiliary Relay Output 1

7 AConnect to common output port.

Auxiliary Relay Output 2

7 A Connect to common output port.

Auxiliary Relay Output 3

7 A Connect to common output port.

Auxiliary Relay Output 4

7 A Connect to common output port.

Auxiliary Relay Output 5

7 A Connect to common output port.

Auxiliary Relay Output 6

7 A 250VAC voltage free output

Auxiliary Transistor Output 7~14

B+ DC supply output. Output current: 0.5A.

Case Dimension

240 mm x 172 mm x 57mm

Panel Cutout

214mm x 160mm

Working Conditions

Temperature: (-25~70)ºC; Humidity: (20~93)%RH

Storage Conditions

Temperature: (-25~70)ºC

Protection Level

IP55 Gasket

Insulation Intensity

Apply AC2.2kV voltage between high voltage terminal and low

voltage terminal;

The leakage current is not more than 3mAwithin 1min.

Weight

0.90kg

HMC9000 Diesel Engine Controller User Manual

HMC9000 Diesel Engine Controller 2015-12-25 Version 1.3 Page 9 of 52

5 OPERATOR INTERFACE

5.1 PUSHBUTTONS DESCRIPTION

Stop

Stop running generator in local mode; During stopping process,

press this button again to stop generator immediately.

Start

Start genset in local mode.

Remote Mode

Places controller into its remote mode. In remote mode, engine

operation can be controlled via remote control module. In local mode,

except for stop button, all the other panel buttons will be locked.

Local Mode

Places controller into its local mode. In local mode, controller can be

started using panel button while remote control will have no effect.

Reset

If alarm occurs, pressing this button will reset it. All alarm only can

be removed after reset.

Lamp Test

Press this button will test panel LED indicators and display screen.

Mute

Alarm sound off;

Up/Increase

Screen scroll.

Up cursor and increase value in setting menu.

Down/Decrease

Screen scroll.

Down cursor and increase value in setting menu.

Left

Screen scroll.

Left move cursor in setting menu.

Right

Screen scroll.

Right move cursor in setting menu.

Set/Confirm

1. Pressing and holding for more than 3 seconds enters parameter

configuration menu;

2. In settings menu confirms the set value

Exit

1. Returns to the main screen.

2. In settings menu returns to the previous screen.

WARNING: Factory default password is 01234. Operator can change the password to prevent others

from free altering of the settings. Please clearly remember the password after changing. In case of

password loss, please contact Smartgen service department enclosing all the information from the

“ABOUT”page of the controller.

HMC9000 Diesel Engine Controller User Manual

HMC9000 Diesel Engine Controller 2015-12-25 Version 1.3 Page 10 of 52

5.2 LCD DISPLAY

5.2.1 Main Screen

The main screen displays revolution meter (0~3000r/min), thermograph (0~150 ºC; related sensor is

user-configurable, for example: HMC9000 sensor 1), oil manometer (0~1000kpa; related sensor is

user-configurable, for example: HMC9000 sensor 5) and two batteries voltage. The main screen

displays as follows:

5.2.2 Measured Data Display

The main screen is divided into two separate viewing areas: right and left. Left area display status and

cannot be scrolled; Right area can be scrolled using button.

★Status, including as below:

Status of genset , power supply status.

★Engine, including as below:

Engine speed, sensors 1-4 (resistance type), sensors 5-8 (current type), main battery voltage, standby

battery voltage, charger voltage, total running time, total start times and GOV output percentage.

(Note: sensor names are user-set)

★If J1939 is enabled，the following ECU data will also be displayed: coolant pressure, coolant level, oil

temperature, fuel temperature, fuel pressure, inlet temperature, exhaust temperature, turbo pressure,

fuel consumption, total fuel consumption and others. (Different engine with different parameters).

★Alarm, including as below:

It displays all kinds of warning alarms and shutdown alarms which detected by controller.

Note: For ECU alarms and shutdown alarms, if the alarm information is displayed, check engine

according to it, otherwise, please check the manual of generator according to SPN alarm code.

HCM9000E has no J1939 port.

★Event log, including as below:

Records all shutdown events (shutdown alarm, trip and shutdown alarm) and the real time when alarm

occurs.

★Others, including as below:

Date and time, inputs/outputs status.

HMC9000 Diesel Engine Controller User Manual

HMC9000 Diesel Engine Controller 2015-12-25 Version 1.3 Page 26 of 52

9 INPUT/OUTPUT PORTS CONFIGURATION

9.1 AUXILIARY INPUTS 1~18 FUNCTIONAL CONFIGURATION

9.1.1 Digital Input Port Configuration

No.

Settings

Contents

Description

Feature Set

(0-50)

See 8.1.2 INPUT PORT FUNCTIONS

Active type

(0-1)

0: Close to activate

1: Open to activate

Arming

(0-3)

0: From Safety on

1: From Crank

2: Always

3: Never

Active action

(0-4)

0: Warn

1: Shutdown

2: Indication

Input Delay

(0-20.0)s

Open Check Enable

(0-1)

0:Disabled 1:Enable Only input ports

1~6 and speed input have this function.

Display string

User-defined input port

names

20 English symbols or 10 Chinese

characters

9.1.2 Input Ports Functions

No.

Function

Description

Not used

User-defined

Users configured input port settings

Alarm Mute

Can prohibit “Audible Alarm” output when input is active.

Reset alarm

Can reset all alarms when input is active.

Raise Speed

The generator will increase speed by GOV when the input is active.

Drop Speed

The generator will decrease speed by GOV when the input is active.

Reserved

Lamp test

All LED indicators are illuminating when input is active.

Local mode in

Local mode is activated when input is active.

Remote mode in

Remote mode is activated when input is active.

Remote start

Automatically starts the generator in remote mode when the input is

active. Only the active shutdown input will be able to stop the

generator. (Inch or hold the button for more than 1s)

Remote stop

Stops the generator in remote mode when the input is active.

Remote start/stop

Automatically starts the generator in remote mode; the generator will

shut down when this input is deactivated.

Pre-lubricate

If output is set as pre-lubrication output, the relay disconnects after

the set pre-lubrication delay.

HMC9000 Diesel Engine Controller User Manual

HMC9000 Diesel Engine Controller 2015-12-25 Version 1.3 Page 27 of 52

Override mode in

Override mode is activated when the input is active; in override mode

only overspeed shutdown and emergency shutdown will stop the

engine.

Emergency stop

The controller shuts down the engine immediately and records

occurrence time.

Panel lock

All buttons in panel is inactive except and

there is in the left of first row in LCD when input is active.

Reserved

Power Change

Transfers from main battery to standby battery.

Raise Speed Aid

Raise speed relay will disconnect when the input is active.

Reserved

Drop Speed Aid

Drop speed relay will disconnect when the input is active.

Water Heating

feedback

The feedback signal of water heating output; The screen displays

Water Heating feedback when the input is active.

Pre-lube feedback

The feedback signal of Pre-lube output; The screen displays Pre-lube

feedback when the input is active.

Charging feedback

The feedback signal of Charging output; The screen displays

Charging feedback when the input is active.

Reserved

Quick start

Cranking will start directly (without preheating) when the input is

active.

Reserved

60Hz Select

Frequency selection of ECU engine

Turning Chain

Start inhibition when the input is active.

Clean Cylinder

Start relay outputs when clean cylinder input is active.

Reserved

Self-check

Alarms can test with no rotated speed when self-check input is active.

35-50

Reserved

Note: The name of the input ports 1~18 only can be configured via PC software.

HMC9000 Diesel Engine Controller User Manual

HMC9000 Diesel Engine Controller 2015-12-25 Version 1.3 Page 39 of 52

10 BACK PANEL

HMC9000 controller back panel layout:

Description of terminal connection:

Icon

No.

Function

Cable Size

Description

DC input B-

2.5mm2

DC power supply negative input. Connected

with negative of starter battery.

DC input B+

2.5mm2

DC power supply negative input. Connected

with positive of starter battery.

B1- input

2.5mm2

Battery 1 voltage input

B1+ input

2.5mm2

B2- input

2.5mm2

Battery 2 voltage input

B2+ input

2.5mm2

COM Relay

2.5mm2

Common relay power supply input

Fuel relay

2.5mm2

DC power is supplied by 7 terminal, rated

16A. Break wire protection function is fitted.

Start relay

2.5mm2

DC power is supplied by 7 terminal, rated 16A

Aux. output 1(A)

1.5mm2

DC power is supplied by 7 terminal, rated 7A.

Break wire protection function is fitted

(Configurable).

Aux. output 2(B)

1.5mm2

DC power is supplied by 7 terminal, rated 7A.

Break wire protection function is fitted

(Configurable).

Aux. output 3(C)

1.5mm2

DC power is supplied by 7 terminal, rated 7A.

HMC9000 Diesel Engine Controller User Manual

HMC9000 Diesel Engine Controller 2015-12-25 Version 1.3 Page 40 of 52

Icon

No.

Function

Cable Size

Description

Break wire protection function is fitted

(Configurable).

Aux. output 4(D)

1.5mm2

DC power is supplied by 7 terminal, rated 7A.

Aux. output 5(E)

1.5mm2

DC power is supplied by 7 terminal, rated 7A.

Aux. output 6(F)

1.5mm2

Volts Free; Rated current: 7A

MP1 (Magnetic

pickup+)

1.0mm2

Speed sensor input.

MP2 (Magnetic

pickup-)

1.0mm2

D+

D+ Charge input

1.0mm2

Charging generator D+ terminal input; Ground

connected is not allowed.

AUX. input 1(A)

1.0mm2

Digital input; Break wire protection function is

fitted (Configurable).

AUX. input 2(B)

1.0mm2

Digital input; Break wire protection function is

fitted (Configurable).

AUX. input 3(C)

1.0mm2

Digital input; Break wire protection function is

fitted (Configurable).

AUX. input 4(D)

1.0mm2

Digital input; Break wire protection function is

fitted (Configurable).

AUX. input 5(E)

1.0mm2

Digital input; Break wire protection function is

fitted (Configurable).

AUX. input 6(F)

1.0mm2

Digital input; Break wire protection function is

fitted (Configurable).

COM(B-)

1.0mm2

CANBUS

(EXPAN-

SION)

SCR (EXPANSION)

0.5mm2

For ECU module and expansion module

connection.

Impedance-120Ω shielding wire is

recommended, its single-end earthed.

There is 120Ω terminal resistance inside

already; if needed, make terminal 30, 31 short

circuits. (HCM9000E without)

CAN(H) (EXPANSION)

CAN(L) (EXPANSION)

120Ω

CANBUS

(REMOTE)

SCR

(REMOTE)

0.5mm2

For remote control module connection.

Impedance-120Ω shielding wire is

recommended, its single-end earthed.

There is 120Ω terminal resistance inside

already; if needed, make terminal 34, 35 short

circuits.

CAN(H)

(REMOTE)

CAN(L)

(REMOTE)

120Ω

Aux. output 7 (G)

0.5mm2

B+ voltage output, rated current is 0.5A.

Aux. output 8 (H)

0.5mm2

B+ voltage output, rated current is 0.5A.

HMC9000 Diesel Engine Controller User Manual

HMC9000 Diesel Engine Controller 2015-12-25 Version 1.3 Page 41 of 52

Icon

No.

Function

Cable Size

Description

Aux. output 9 (I)

0.5mm2

B+ voltage output, rated current is 0.5A.

Aux. output 10(J)

0.5mm2

B+ voltage output, rated current is 0.5A.

Aux. output 11(K)

0.5mm2

B+ voltage output, rated current is 0.5A.

Aux. output 12(L)

0.5mm2

B+ voltage output, rated current is 0.5A.

Aux. output 13(M)

0.5mm2

B+ voltage output, rated current is 0.5A.

Aux. output 14(N)

0.5mm2

B+ voltage output, rated current is 0.5A.

Aux. input 7(G)

1.0mm2

Digital input

Aux. input 8(H)

1.0mm2

Digital input

Aux. input 9(I)

1.0mm2

Digital input

Aux. input 10(J)

1.0mm2

Digital input

Aux. input 11(K)

1.0mm2

Digital input

Aux. input 12(L)

1.0mm2

Digital input

Aux. input 13(M)

1.0mm2

Digital input

Aux. input 14(N)

1.0mm2

Digital input

Aux. input 15(O)

1.0mm2

Digital input

Aux. input 16(P)

1.0mm2

Digital input

Aux. input 17(Q)

1.0mm2

Digital input

Aux. input 18(R)

1.0mm2

Digital input

COM(B-) input

1.0mm2

AIN1(A)

1.0mm2

Resistance sensor input

AIN2(B)

1.0mm2

Resistance sensor input

AIN3(C)

1.0mm2

Resistance sensor input

AIN4(D)

1.0mm2

Resistance sensor input

COM(B-) AIN1-4

1.0mm2

COM(B+) AIN5-8

1.0mm2

B+ Power supply output

AIN5(E)

1.0mm2

4-20mA sensor input

AIN6(F)

1.0mm2

4-20mA sensor input

AIN7(G)

1.0mm2

4-20mA sensor input

AIN8(H)

1.0mm2

4-20mA sensor input

GOV

GOV A(-)

1.0mm2

2 core shielding wire is recommended. Its

GOV terminal earthed. (HCM9000E without)

GOV B(+)

1.0mm2

RS485

RS485(B-)

0.5mm2

PC programming and monitoring port

(isolation type). Its single end earthed.

RS485(A+)

0.5mm2

RS485 SCR

0.5mm2

USB

0.5mm2

Enables connection to PC monitoring software

Note: It is strictly prohibited to take out start battery when the engine is running. Failure to do so can

create excessive DC input voltage and result in damage of destruction of equipment!

HMC9000 Diesel Engine Controller User Manual

HMC9000 Diesel Engine Controller 2015-12-25 Version 1.3 Page 42 of 52

11 TYPICAL WIRING DIAGRAM

HMC9000 Typical Wiring Diagram

Note:

1．Power supply for fuel relay, start relay and auxiliary outputs 1~5 are supplied by terminal 7.

2．To activate battery transfer output you need to connect expansion relay with at least 50A current.

As following:

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