Smartgen HAT220A User manual

HAT220A/HAT240A

ATS (Automatic Transfer Switch) CONTROLLER

OPERATING MANUAL

Smartgen Electronic

HAT220A/HAT240A Automatic Transfer Switch Controller

HAT220A/HAT240A ATS Controller ISSUE 2011-05-20 Version1.1 Page 3 of 11

CONTENT

1 SUMMARY............................................................................................................. 4

2 PERFORMANCE AND CHARACTERISTICS......................................................... 4

3 TECHNICAL SPECIFICATIONS............................................................................. 5

4 PANEL OPERATION INSTRUCTION ..................................................................... 6

5 PANEL OPERATION AND DIAGRAM CONNECTION............................................ 6

5.1 DELAY ADJUSTMENT.................................................................................. 6

5.2 RECOVER DEFAULT DELAYS VALUE......................................................... 7

6 PROGRAMMED PARAMETER AND RANGE......................................................... 7

7 OPERATION CONTROL ........................................................................................ 8

8 FUNCTION OF TERMINALS.................................................................................. 9

9 TYPICAL WIRING DIAGRAM............................................................................... 10

10 OVERALLAND MOUNTING DIMENSIONS.......................................................11

11 FAULT FINDING....................................................................................................11

HAT220A/HAT240A Automatic Transfer Switch Controller

HAT220A/HAT240A ATS Controller ISSUE 2011-05-20 Version1.1 Page 4 of 11

1 SUMMARY

HAT220A/HAT240A ATS controller has microprocessor as its core, can accurately

detect 2 ways-3 phase, 2 ways-1 phase or 2ways-2phase voltage and also can make

accurate judgment to conditions of abnormal voltage (loss of electricity, over or under

voltage), control ATS to transfer after delay. Controller also has a function of sending

start signal to genset when one power is abnormal.

2 PERFORMANCE AND CHARACTERISTICS

Controller detect multi-voltage conditions, such as 2ways-3phase voltage, 1phase

voltage (could be 2 ways mains, 2ways gens, or 1mains-1gens), or 2ways-2phase

voltage. Its performance and characteristics show as following,

◘Realizing the computer programming control, can use computer to set abnormal

voltage delay, switch priority, genset shutdown delay, the voltage correction and

other functions, fully graphical interface operation. When programming by computer,

the controller front panel must be opened, then use SG72 interface module (USB to

LINK) via the PC test software. About PC software’s operation, please refer to

“software manual of HAT220A/HAT240A”.

◘The voltage normal delay of #I or #II can be set (0~60) seconds and the start Genset

delay can be set (0~90) seconds.

◘The voltage abnormal delay of #I or #II can be set (0~60) seconds and the stop

Genset delay can be set (0~90) seconds.

◘“#I power supply priority”, “Auto/Manual”, “No priority”and “#II power supply

priority”can be set via controller front panel and in order to ensure #I power supply

priority power on or #II , or no priority power on for examine and repair.

◘Design of 2 ways N line isolate.

◘LEDs mounted on front panel can clearly show ATS running status.

◘The #I and #II power supply transfer relay’s (CLOSE 1#, CLOSE 2#) output

contactor capacity is 16A 250VAC/16A 28VDC, and they belong to passive contactor,

can be directly used in driving switch to transfer.

◘The Genset start relay’s (GENS START) output contactor capacity is 7A 250VAC/7A

28VDC, and they belong to passive normally closed contacts.

◘Controller has strong ability for anti-electromagnetic interference, and very suitable

for using in strong electromagnetic interference of complex environment.

◘Modular configuration design, Flame Retardant ABS plastic shell, inserted type

HAT220A/HAT240A Automatic Transfer Switch Controller

HAT220A/HAT240A ATS Controller ISSUE 2011-05-20 Version1.1 Page 5 of 11

connection terminals, small volume, compact structure with easy mounting and

maintenance.

3 TECHNICAL SPECIFICATIONS

a) Rated voltage and frequency input:

3-phase AC 380V 50/60Hz 3-phase 4 -wire (used for 220A controller)

1-phase AC 230V 50/60Hz Single-phase 2-wire (used for 240A controller)

Over voltage threshold, 264 V (phase-N)

Under voltage threshold, 172 V (phase-N)

AC voltage measurement accuracy, 2%

AC phase-N voltage measurement range, (160~300) V±20%

b) Action time

♦Break on feedback time: 5 seconds. During break on procedure, if switch break on

status signal is detected, break off immediately.

♦Power supply normal delay: (0~60) seconds (can be adjusted via controller front

panel potentiometer).

♦Power supply abnormal delay: (0~60) seconds (can be adjusted via controller front

panel potentiometer), default setting, 5 seconds

♦Genset start delay: after 1# abnormal delay (0~60) seconds (can be adjusted via

controller front panel potentiometer), genset start relay energize.

♦Genset stop delay: after 1# normal delay (0~90) seconds (can be adjusted via

controller front panel potentiometer or PC, default setting: 90 seconds), genset

start relay un-energize.

c) Power consumption

Less than 2VA at rated voltage.

d) Environment conditions

Working temperature: (-30~+70) °C; Humidity: (20~95) %

e) Weight

Net weight: 0.47Kg

HAT220A/HAT240A Automatic Transfer Switch Controller

HAT220A/HAT240A ATS Controller ISSUE 2011-05-20 Version1.1 Page 6 of 11

4 FRONT PANEL OPERATION INSTRUCTION

5 FRONT PANEL OPERATION

5.1DELAY ADJUSTMENT

♦Adjusting potentiometer of “#I power supply normal delay”can set output delay after

#I power supply normal.

♦Adjusting potentiometer of “#II power supply normal delay”can set output delay after

#II power supply normal.

♦Adjusting potentiometer of “Genset start delay”can set genset start signal output

delay after #I power supply abnormal.

Procedures of setting “#I power supply abnormal delay”, “#II power supply abnormal

delay” and “Genset stop delay”show as following:

a) Press key and key simultaneously, when #I power supply indication lamp,

automatic status indication lamp and #II power supply indication lamp

simultaneously illuminate, loose key and key, #I power supply indication

lamp, automatic status indication lamp and #II power supply indication lamp will not

illuminate simultaneously, then controller enters into delay setting status:

1)Set “#I power supply abnormal delay”by adjusting potentiometer of “#I power

HAT220A/HAT240A Automatic Transfer Switch Controller

HAT220A/HAT240A ATS Controller ISSUE 2011-05-20 Version1.1 Page 7 of 11

supply normal delay”;

2)Set “#II power supply abnormal delay”by adjusting potentiometer of “#II power

supply normal delay”;

3)Set “Genset stop delay”by adjusting potentiometer of “Genset start delay”.

b) After adjustment, press key, when #I power supply indication lamp, automatic

status indication lamp and #II power supply indication lamp are illuminate

simultaneously, show that every adjust values of potentiometer are saved

successfully. The controller will work depending upon setting delay values.

5.2RESTORE DEFAULT DELAYS VALUE

a) Press key and key simultaneously, when #I power supply indication lamp,

automatic status indication lamp and #II power supply indication lamp illuminate

simultaneously, loose key and key, #I power supply indication lamp,

automatic status indication lamp and #II power supply indication lamp will not

illuminate simultaneous, controller enters into delay value setting status;

b) Press key, when #I power supply indication lamp, automatic status indication

lamp and #II power supply indication lamp illuminate simultaneously, will restore

factory setting value. The controller will work depending upon default delay values.

Note: Factory setting value is 5 seconds of #I, #II abnormal delay, and 90 seconds of

genset stop delay.

6 PROGRAMMED PARAMETER AND RANGE

Num

Name

Range

Default

Remark

#I voltage normal

delay

(0~60)s

Can be set via

controller

panel

potentiometer

It can only be set via

controller panel

potentiometer

#II voltage normal

delay

(0~60)s

Genset start delay

(0~60)s

Genset stop delay

(0~90)s

90s

It can be set via

controller panel

potentiometer or PC

setting

#I voltage

Abnormal delay

(0~60)s

#II voltage

abnormal delay

(0~60)s

HAT220A/HAT240A Automatic Transfer Switch Controller

HAT220A/HAT240A ATS Controller ISSUE 2011-05-20 Version1.1 Page 8 of 11

Voltage upper limit

value

(50~300)V

264V

It can only be set via

Voltage lower limit

value

(50~300)V

172V

Transfer priority

1# priority,

2# priority,

no priority

1# priority

It can be set via

controller panel

potentiometer or PC

AC option

3 phase 4 wire

Single-phase 2

wire

3 phase 4 wire

It can only be set via

Note: In the above table of ten items, select “3-phase 4-wire” is used to HAT220A;

select “single-phase 2-wire”when used HAT240A controller.

7 OPERATION CONTROL

Auto/Manual operation,

When controller in running, press key to transfer controller into Auto or Manual mode

(Mode is indicated by lamps of Auto and Manual). In Manual mode, press key, load

transfer into #I power supply side and press key, load transfer into #II power supply

side.

Procedures of setting “#I power supply priority”, “#II power supply priority” and

“No priority”show as following:

a) Press key, key and key simultaneously, when #I power supply indication

lamp, automatic status indication lamp and #II power supply indication lamp

illuminate simultaneously, loose key, key and key, then automatic

status indications lamp and #II power supply indication lamp will not illuminate, #I

power supply indication lamp illuminate, then controller enters into setting priority

status.

b) Press key can circularly set three priority status:

1) When #I power supply indication lamp illuminate, at the same time #II power

supply indication lamp isn’t illuminate , for #I transfer priority;

2) When #II power supply indication lamp illuminate, at the same time #I power

supply indication lamp isn’t illuminate , for #II transfer priority;

3) When #I power supply indication and #II power supply indication lamp illuminate

HAT220A/HAT240A Automatic Transfer Switch Controller

HAT220A/HAT240A ATS Controller ISSUE 2011-05-20 Version1.1 Page 9 of 11

simultaneously, then for no transfer priority.

c) After adjustment, press key, when #I power supply indication lamp, automatic

status indication lamp and #II power supply indication lamp illuminate simultaneously,

the setting priority value will be saved successfully, then controller will work

depending upon setting priority status.

Note: each time controller power supply is opened; priority level can be indicated by

following three conditions.

1) If #I power supply indication lamp is flashing rapidly 3 times, for #I power supply

priority;

2) If #II power supply indication lamp is flashing rapidly 3 times, for #II power supply

priority;

3) If #I and #II power supply indication lamps are flashing rapidly 3 times

simultaneously, it is no priority.

8 FUNCTION OF TERMINALS

♦Terminal A1, B1, C1, N1 is separately connected to A, B, C, N of #I power supply.

(For HAT240A, A1, N1 is separately connected to A and N of #I power supply).

♦Terminal A2, B2, C2, N2 is separately connected to A, B, C, and N of #II power

supply. (For HAT240A, A2, N2 is separately connected to A and N of #II power

supply).

♦Terminal L1: #I Breaker on feedback input (active when connect AC220V).

♦Terminal L2: #II Breaker on feedback input (active when connect AC220V).

♦Terminal M1, M2: Passive contactor of closing #I relay (contactor capacity is 16A

250VAC/16A 28VDC).

♦Terminal M3, M4: Passive contactor of closing #II relay (contactor capacity is 16A

250VAC/16A 28VDC).

♦Terminal M5, M6: Passive normally closed contactor of genset start relay (contactor

capacity is 7A 250VAC/7A 28VDC).

HAT220A/HAT240A Automatic Transfer Switch Controller

HAT220A/HAT240A ATS Controller ISSUE 2011-05-20 Version1.1 Page 10 of 11

9 TYPICAL WIRING DIAGRAM

HAT220A

HAT240A

HAT220A/HAT240A Automatic Transfer Switch Controller

HAT220A/HAT240A ATS Controller ISSUE 2011-05-20 Version1.1 Page 11 of 11

10 CASE AND DIMENSIONS

11 FAULT FINDING

Fault Symptom

Possible Remedy

Controller no operation

Check connection wirings of controller

ATS is not working

Check ATS

Check the connection wirings between the controller

and the ATS

Electric parameters detecting

error

Check connection wirings of controller and amend

detecting values of electric parameters.

Communication error with PC

Check setting of communication port and its wirings.

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