Smartgen HAT530 User manual

HAT530 ATS CONTROLLER

USER MANUAL

Smartgen Technology

Chinese trademark

English trademark

Smartgen —make your generator smart

Smartgen Technology Co., Ltd.

No. 28 Jinsuo Road

Zhengzhou City

Henan Province

P. R. China

Tel: +86-371-67988888

+86-371-67981888

+86-371-67991553

+86-371-67992951

+86-371-67981000(overseas)

Fax: 0086-371-67992952

Web: http://www.smartgen.com.cn/

http://www.smartgen.cn/

Email: [email protected]

(including photocopying or storing in any medium by electronic means or other) without the

written permission of the copyright holder.

Smartgen Technology reserves the right to change the contents of this document without

prior notice.

If colors of actual products are different from those mentioned within this manual, please

take the actual product as the standard.

Software Version

Version

Date

Note

1.0

2014-06-23

Original release.

Clarification of notation used within this publication.

SIGN

INSTRUCTION

NOTE

Highlights an essential element of a procedure to ensure correctness.

HAT530 ATS CONTROLLER

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CONTENT

1OVERVIEW...................................................................................................................5

2PERFORMANCE AND CHARACTERISTICS ...............................................................6

3SPECIFICATION...........................................................................................................8

4OPERATING .................................................................................................................9

5PANEL BUTTON OPERATION...................................................................................10

5.1 PRIORITYSETTING.........................................................................................................................11

5.2 AC SYSTEM SETTING..................................................................................................................... 12

5.3 DELAYADJUSTMENT ..................................................................................................................... 13

5.4 RESTORE FACTORYDEFAULT...................................................................................................... 14

6PROGRAMMED PARAMETER AND RANGE.............................................................15

6.1 PARAMETERS TABLE..................................................................................................................... 15

6.2 INPUT/OUTPUT FUNCTION DESCRIPTION.................................................................................. 18

7OPERATION CONTROL.............................................................................................19

8DESCRIPTION OF CONNECTING TERMINALS........................................................20

9ATS POWER SUPPLY................................................................................................22

10 TYPICAL WIRING DIAGRAM ..................................................................................23

11 INSTALLATION........................................................................................................25

12 FAULT FINDING......................................................................................................26

HAT530 ATS CONTROLLER

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1 OVERVIEW

The powerful Microprocessor contained within the HAT530 ATS controller allows for

precision voltage (2-way 3-phase/single phase) measuring and make accurate judgment on

abnormal voltage (power lost, over/under voltage, over/under frequency, loss of phase,

phase sequence wrong) and control ATS to transfer after the delay has expired. This

controller is suitable for NO Breaking ATS and ONE Breaking ATS. When #1 power is

abnormal, the controller will send signal to start genset after the “#1 abnormal delay” has

expired. “Three remote” (remote control, remote measurement and remote communication)

function can be implemented with the help of LINK communication port.

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2 PERFORMANCE AND CHARACTERISTICS

HAT530 ATS controller can monitor 2-way 3-phase 4-wire voltage, 2-phase 3-wire and

single-phase 2-wire voltage (2 way mains, or 1 way mains and 1 way generator) and control

ATS to transfer. Its performance and characteristics are shown as below,

◙Measure and display 2-way 3 phase Voltage and Frequency:

1# 2#

Line voltage (Uab, Ubc, Uca) Line voltage (Uab, Ubc, Uca)

Phase voltage (Ua, Ub, Uc) Phase voltage (Ua, Ub, Uc)

Frequency Hz Frequency Hz

◙Over/under voltage, loss of phase, phase sequence wrong, over/under frequency

protection function. As default, phase sequence wrong protection and over/under

frequency protection are disable; however, users can set the protection function as

need.

◙Parameters can be set via PC software using SG72 module (USB to LINK) or other

converse module.

◙The voltage normal delay of 1# or 2# can be set in (0~60) seconds and the Genset

start delay can be set in (0~3600) seconds.

◙The voltage abnormal delay of 1# or 2# can be set in (0~60) seconds and the Genset

stop delay can be set in (0~3600) seconds.

◙“1# power priority”, “Auto/Manual”, “No priority” and “2# power priority” can be set via

controller front panel.

◙Closing output signal can be set as on intervals or as continuous output.

◙Applicable for 2 isolated neutral line.

◙Auto/Manual mode. In manual mode, ATS transfer can be implemented via panel

pushbutton.

◙Forced Open input port; When the input port is active, the switch will be Breaking

position forcedly (woks for the ATS with Breaking Position).

◙AUX.OUTPUT 1 and AUX.OUTPUT 2 can be configured to make it easy to transfer

power supply.

◙LEDs mounted on front panel can clearly showATS running status.

◙The output contactor capacity of 1# and 2# power supply transfer relay (1#CLOSE,

2#CLOSE) is 5A AC250V, passive contact, can be directly used in driving switch to

transfer.

◙The output contactor capacity of Genset start relay (GENS START) is 7A AC250V/7A

HAT530 ATS CONTROLLER

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DC28V, passive N/C contact.

◙Suitable for various AC systems (3 phase 4-wires, 2-phase 3-wires and single-phase

2-wire).

◙Controller has strong ability of anti-electromagnetic interference, can be used under

complex electromagnetic interference environment.

◙Modular design, self extinguishing ABS plastic shell, pluggable terminal, built-in

mounting，compact structure with easy installation.

HAT530 ATS CONTROLLER

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3 SPECIFICATION

Items

Contents

Operating Voltage

AC170V~277V during AC power L1N1/L2N2 supply.

Power Consumption

<3W (Standby mode: <1W)

AC Voltage Input

3P4W (ph-N)

1P2W (ph-N)

2P3W (ph-N)

AC170V~AC277V(ph-N)

AC170V~AC277V (ph-N)

AC170V~AC277V(ph-N)

Rated Frequency

50/60Hz

1# Close Relay Output

5A AC250V Volts free output

2# Close Relay Output

5A AC250V Volts free output

Open Relay Output

5A AC250V Volts free output

AUX.OUTPUT 1

16A AC250V Volts free output

AUX.OUTPUT 2

16A AC250V Volts free output

Gen Start Relay

7A AC250V Volts free output

1# Close Input

COM2 connect is active.

2# Close Input

COM2 connect is active.

Forced Open Input

COM2 connect is active.

Communication

LINK interface, MODBUS Protocol

Case Dimensions

139mmx120mmx48mm

Panel Cutout

130mmx111mm

Working Conditions

Temperature: (-25~+70)°C;

Humidity: (20~93)%RH

Storage Condition

Temperature: (-25~+70)°C

Protection Level

IP55 Gasket

Insulation Strength

Apply AC2.2kV voltage between high voltage terminal and low

voltage terminal;

The leakage current is not more than 3mA within 1min.

Weight

0.51kg

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4 OPERATING

NOTE: indicators description:

1. Indicators Description (in test mode):

1# Power Indicator：It is illuminated when 1# power is normal; flashing when 1# power

state is abnormal; off when there is no 1# power.

2# Power Indicator：It is illuminated when 2# power is normal; flashing when 2# power

state is abnormal; off when there is no 2# power.

1# Close Indicator：It is illuminated when 1# power auxiliary contactor is active while off

when it is deactivated.

2# Close Indicator：It is illuminated when 2# power auxiliary contactor is active while off

when it is deactivated.

Auto Mode Indicator: It is illuminated when the controller is in auto mode while off the

controller is in manual mode.

Manual Mode Indicator: It is illuminated when the controller is in manual mode while off

the controller is in auto mode.

2. Indicators Description (When set the parameters)

More details please refer to the following description of “Panel Button Operation”.

HAT530 ATS CONTROLLER

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5 PANEL BUTTON OPERATION

Pressing and holding the button for more than 3s, all LEDs are illuminated to enter into

lamp test mode; under this mode, the controller will back to normal status automatically

after release the button.

Pressing and holding the button for more than 7s, all LEDs are flashing (500ms per

time) to enter into parameter setting status, users can set the parameters after release the

button. If users don’t want to set the parameters under this status: 1) Pressing and

holding the button again until all LEDs are flashing 5 times rapidly (200ms per time)

which means the controller enter into normal status; 2) Or the controller will back to normal

status automatically about 90s later.

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