Smartgen HAT160 User manual

HAT160ATS CONTROLLER USER MANUAL

HAT160 ATS Controller 2020-03-14 Version 1.1 Page 1 of 21

HAT160

ATS CONTROLLER

USER MANUAL

SMARTGEN (ZHENGZHOU) TECHNOLOGY CO.,LTD.

HAT160ATS CONTROLLER USER MANUAL

HAT160 ATS Controller 2020-03-14 Version 1.1 Page 2 of 21

Chinese trademark

English trademark

SmartGen ―make your generator smart

SmartGen Technology Co., Ltd

No. 28 Jinsuo Road

Zhengzhou City

P. R. China

Tel: 0086-(0)371-67988888

0086-(0)371-67981888

0086-(0)371-67991553

0086-(0)371-67992951

0086-(0)371-67981000 (overseas)

Fax: 0086-(0)371-67992952

Web: www.smartgen.com.cn

www.smartgen.cn

Email: sales@smartgen.cn

photocopying or storing in any medium by electronic means or other) without the written permission of

the copyright holder.

SmartGen Technology reserves the right to change the contents of this document without prior notice.

Table 1 Software Version

Date

Version

Content

2015-12-09

1.0

Original release

2020-03-14

1.1

Fixed description errors

Table 2 Sign Illustration

Symbol

Instruction

NOTE

Highlights an essential element of a procedure to ensure correctness.

CAUTION

Indicates a procedure or practice, which, if not strictly observed, could result in

damage or destruction of equipment.

WARNING

Indicates a procedure or practice, which could result in injury to personnel or loss of life

if not followed correctly.

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CONTENTS

1. OVERVIEW......................................................................................................................................... 4

2. PERFORMANCE AND CHARACTERISTICS.................................................................................... 5

3. SPECIFICATION................................................................................................................................. 6

4. PANEL DESCRIPTION....................................................................................................................... 7

4.1 FRONT PANEL................................................................................................................................... 7

4.2 KEY FUNCTION DESCRIPTION........................................................................................................ 7

4.3 INDICATOR DESCRIPTION............................................................................................................... 8

4.4 OPERATION....................................................................................................................................... 8

5. ALARMS.............................................................................................................................................. 9

5.1 CLOSE/OPEN FAULT ALARM........................................................................................................... 9

5.2 EXTERNAL INPUT (FIRE RESET INPUT) ALARM........................................................................... 9

5.3 ALARM RESET................................................................................................................................... 9

6. CONNECTION.................................................................................................................................. 10

7. DEFINITION AND RANGE OF PARAMETERS............................................................................... 14

8. PARAMETERS SETTING................................................................................................................. 17

8.1 PARAMETERS SETTING MODE..................................................................................................... 17

8.2 PARAMETERS SETTING................................................................................................................. 17

8.3 RESET TO DEFAULT....................................................................................................................... 17

9. TYPICAL APPLICATION.................................................................................................................. 18

10. VERALL DIMENSION AND PANEL CUTOUT................................................................................. 19

11. TROBLESHOOTING......................................................................................................................... 21

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1. OVERVIEW

HAT160 ATS Controller is suitable for CB ATS of single motor with different capacities. It can

accurately detect 2-way voltages of 3-phase 4-wire/single-phase 2-wire and make accurate judgment for

occurred voltage abnormal (such as, over voltage, under voltage, over frequency, under frequency and

loss of phase), then control ATS transfer after delay. When ATS switch gets abnormal, controller can

detect close/open failure and indicates alarm on the front panel to ensure the correct action of ATS. If

I# power gets abnormal, controller can send signal to start genset. Controller can realize remote

communication, remote control and parameter configuration functions via LINK port communication.

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2. PERFORMANCE AND CHARACTERISTICS

HAT160 controller can detect 2-way (2-way mains and 2-way gens or 1-way mains and 1-way gens)

3-phase/single phase voltages and control ATS.

Main characteristics are as below:

—Measure and display 2-way 3 phase/single phase Voltage and Frequency:

1# 2#

Line voltage (Uab, Ubc, Uca) Line voltage (Uab, Ubc, Uca)

Phase voltage (Ua, Ub, Uc) Phase voltage (Ua, Ub, Uc)

Frequency Hz Frequency Hz

—Over/under voltage, over/under frequency and loss of phase detection function, active or deactive

can be configured;

—Close/Open failure alarm indication;

—Panel LEDs can clearly display switch working status;

—Auto/Manual mode transfer. In manual mode, ATS can be switched manually by pressing front

panel button;

—2-way isolated N wire design.

—ATS supply priority (1# Priority/2# Priority (Auto throw auto restore), No priority (auto throw non

restore), and 1#/2# power voltage normal/abnormal delay parameters can be set from front panel;

—Re-closing function for power off;

—Over close delay function and delay time is 0.5s;

—If A phase voltage of any one way is normal, controller can control ATS to act. Under the

circumstance of A phase voltage of any one way is normal, if 2 way power voltages are abnormal at

the same time, ATS will automatically transfer to breaking (neutral) position;

—Forced open input port (fire reset) is fitted; when input is active, ATS will automatically transfer to

breaking (neutral) position;

—Parameter setting function: part of parameters can be adjusted from controller front panel, all

parameters can be adjusted via LINK port (use SG72A adaptor) on computer software;

—Digital adjustment is applied for parameters, getting rid of analogue modulation method of

potentiometer, improving whole reliability and stability;

—Extremely strong anti-electromagnetic interference ability, suitable for usage under complex

environment of strong electromagnetic interference;

—Modular structure design, flame retardant ABS shell, pluggable wiring terminal, and compact

structure;

—3 installation methods are offered: panel built-in, internal 35mm slideway and internal screw

mounting.

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3. SPECIFICATION

Table 3 Technical Parameters

Items

Contents

Operating Voltage

AC power A1N1/A2N2 supply.

Rated AC240V (range: AC170V~277V)

Power Consumption

Under rated voltage, power consumption of voltage circuit is not more than

3VA.

AC Voltage Input:

3-phase 4-wire

Single phase 2-wire

AC170V –AC277V (ph-N)

AC Frequency

50/60Hz

Start Relay

7A AC250V Volts free output (Normally close)

1# Close Relay

7A AC250V Volts free output (Normally open)

2# Close Relay

7A AC250V Volts free output (Normally open)

LO/NO Relay Output

7A AC250V

Communication

LINK interface, MODBUS-RTU Protocol

Case Dimensions

86.9mmx158mmx119.5mm

Panel Cutout

73.5mmx144mm

Working Conditions

Temperature: (-25~+70)°C; Humidity: (20~93)%RH

Storage Condition

Temperature: (-25~+70)°C

Protection Level

IP55: when waterproof gasket installed between controller and control

window;

Insulation Strength

Apply AC1.5kV voltage between high voltage terminal and low voltage

terminal and the leakage current is not more than 3mA within 1min.

Weight

0.6kg

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4. PANEL DESCRIPTION

4.1 FRONT PANEL

Fig. 1 Controller Front Panel

4.2 KEY FUNCTION DESCRIPTION

Table 4 Button Description

Icon

Function

Description

Auto/Manual

(Setting)

Auto/Manual mode switch;

Enter into lamp test status by pressing for 3s;

Enter into parameter configuration mode by pressing for 5s.

1# Close

1# Close in Manual mode;

Adjust parameters in parameter configuration mode.

Open

Open in Manual mode;

Adjust parameters in parameter configuration mode;

Clear alarm status (close/open failure, auxiliary input alarm) if alarms

occur in Manual or Auto mode;

2# Close

(Confirm)

2# Close in Manual mode;

Confirm parameter value in parameter configuration mode.

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4.3 INDICATOR DESCRIPTION

Table 5 Indicator Description

Indicators

Description

1# Power Indicator

Lamp illuminates: 1# power normal;

Lamp flashes: 1# power abnormal (over/under voltage, over/under

frequency and loss of phase);

Lamp off: 1# loss of power

2# Power Indicator

Lamp illuminates: 2# power normal;

Lamp flashes: 2# power abnormal (over/under voltage, over/under

frequency and loss of phase);

Lamp off: 2# loss of power

1# Main Indicator

Lamp illuminates: 1# Priority

Both illuminates:“spare to each other

(auto throw, non restore)”

2# Main Indicator

Lamp illuminates: 2# Priority

1# Close Indicator

Lamp illuminates: 1# Supply

2# Close Indicator

Lamp illuminates: 2# Supply

Alarm Indicator

Lamp illuminates: 1# or 2# Close/Open fault;

Lamp flashes: Auxiliary input alarm (Fire Reset input is active)

Auto Mode Indicator

Lamp illuminates: controller in Auto mode

Manual Mode Indicator

Lamp illuminates: controller in Manual mode

Lamp flashes: enter into parameter configuration mode

NOTE: Lamp flash frequency: 1Hz

4.4 OPERATION

When the controller is normally working in manual mode, press and it can make controller switch to

auto mode, and at this time auto indicator will illuminate.

If controller is in auto mode, press and it can make controller transfer to manual mode. In manual

mode, press and it can make load transfer to 1# power side; press , and it can make load

transfer to 2# power side; press , and ATS will transfer to neutral position (middle).

NOTE: Power On Mode is decided by the last power down mode of the controller. If the controller is in manual mode at

power down, it will still in manual mode when power is on again.

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5. ALARMS

5.1 CLOSE/OPEN FAULT ALARM

In Auto mode, after the controller sends an open signal, if the controller can also detect close signal

when pre-set open delay ends, it will be regarded as open failure and the alarm indicator illuminates at

the same time.

In Auto mode, after the controller sends a close signal, if the controller cannot detect close signal when

pre-set close delay ends, it will be regarded as close failure and the alarm indicator illuminates at the

same time.

a) Close Flow Chart b) Open Flow Chart

Fig. 2 Close/Open Procedure Diagram

5.2 EXTERNAL INPUT (FIRE RESET INPUT) ALARM

When auxiliary alarm input signal or fire reset input signal is detected, the front panel alarm indicator will

flash (1Hz), meanwhile the ATS transfers to Breaking (Middle) Position and alarm will be locked.

5.3 ALARM RESET

If Close/Open alarms in auto mode occur, press to clear alarm (the indicator will be extinguished at

the same time, the controller will Close/Open again after 3s delay), or switch to manual mode to clear

alarm by pressing .

If auxiliary input alarms occur, when alarm signal gers inactive, press to clear alarm and the

indicator will be extinguished at the same time.

NOTE: At alarm reset, you must ensure fault is removed, otherwise alarm will occur again.

Send Open Signal

Open Signal

Open Singal

Re-open

Open End

Open Failure Alarm

Send Close Signal

Close Signal

Close Singal

Re-close

Close End

Close Failure Alarm

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6. CONNECTION

Fig. 3 Controller Side Panel

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