Smartgen HAT163 User manual

HAT163

ATS CONTROLLER

USER MANUAL

SMARTGEN (ZHENGZHOU) TECHNOLOGY CO.,LTD.

Chinese trademark

English trademark

SmartGen —make your generator smart

SmartGen Technology Co., Ltd.

No. 28 Jinsuo Road

Zhengzhou

Henan Province

P. R. China

Tel: 0086-371-67988888/67981888

0086-371-67991553/67992951

0086-371-67981000(overseas)

Fax: 0086-371-67992952

Web: www.smartgen.com.cn

www.smartgen.cn

Email: sales@smartgen.cn

photocopying or storing in any medium by electronic means or other) without the written permission of

the copyright holder.

Applications for the copyright holder’s written permission to reproduce any part of this publication should

be addressed to SmartGen Technology at the address above.

Any reference to trademarked product names used within this publication is owned by their respective

companies.

SmartGen Technology reserves the right to change the contents of this document without prior notice.

Table 1 - Software Version

Date

Version

Content

2018-05-20

1.0

Original release

HAT163ATS CONTROLLER USER MANUAL

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CONTENTS

1. OVERVIEW......................................................................................................................................... 4

2. PERFORMANCE AND CHARACTERISTICS.................................................................................... 4

3. SPECIFICATION................................................................................................................................. 5

4. OPERATION....................................................................................................................................... 6

4.1 FRONT PANEL DESCRIPTION......................................................................................................... 6

4.2 KEY FUNCTION DESCRIPTION........................................................................................................ 6

4.3 INDICATOR DESCRIPTION............................................................................................................... 7

4.4 OPERATION....................................................................................................................................... 7

4.4.1 AUTO/MANUAL MODE SWITCH......................................................................................... 7

4.4.2 MANUAL OPERATION ......................................................................................................... 7

4.4.3 AUTO OPERATION .............................................................................................................. 8

4.4.4 MANUAL TEST ..................................................................................................................... 8

5. CLOSE FAULT ALARM...................................................................................................................... 8

6. CONNECTION.................................................................................................................................... 8

7. DEFINITION AND RANGE OF PARAMETERS............................................................................... 10

8. PARAMETERS SETTING................................................................................................................. 13

8.1 PARAMETERS SETTING MODE..................................................................................................... 13

8.2 PARAMETERS SETTING................................................................................................................. 13

8.3 RESET TO DEFAULT....................................................................................................................... 14

9. TYPICAL APPLICATION.................................................................................................................. 15

10. OVERALL DIMENSION AND PANEL CUTOUT.............................................................................. 19

10.1CASE DIMENSION........................................................................................................................... 19

10.2CUTOUT ........................................................................................................................................... 19

10.3INSTALLATION................................................................................................................................. 20

11. TROBLESHOOTING......................................................................................................................... 21

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1. OVERVIEW

HAT163 ATS Controller is suitable for one breaking three stage ATS. It can accurately detect

2-way-3-phase voltage and judge voltage abnormal (such as over voltage, under voltage, over

frequency, under frequency, lack of phase and phase rotation), and then control ATS to switch. In auto

mode, if source 1 failure, controller will send signal to start the genset. Moreover, it can also realize

remote communication, remote control and parameter configuration functions via LINK port

communication.

2. PERFORMANCE AND CHARACTERISTICS

HAT163 controller can detect 2-way voltage (2-way mains, 1-way mains and 1-way gen ) and control

ATS.

Mains characters are as below,

─It is suitable for AC system with 3-phase 4-wire, 2-phase 3-wire, single phase, and 3-phase

3-wire (special order required);

─―Source 1 Main (auto transfer and restore)‖, ―Source 2 Main (auto transfer and restore)‖, and ―No

Main Use (auto transfer and non-auto restore)‖ power supply methods;

─Measuring and displaying 2-way voltage and frequency:

1# 2#

Phase voltage (Ua, Ub, Uc) Phase voltage (Ua, Ub, Uc)

Line voltage (Uab, Ubc, Uca) Line voltage (Uab, Ubc, Uca)

Frequency Hz Frequency Hz

─With over/under voltage, over/under frequency, loss of phase, and phase rotation detection

functions;

─LEDs on the panel can clearly display ATS working status;

─Auto/Manual mode can be switched. In manual mode, ATS can be switched by pressing front

panel button;

─With one force open input port (fire reset function);

─With manual commissioning function;

─Applicable for 2 isolated neutral line.

─Close output can be configured as pulse and continuous output;

─If A-phase voltage of any one way is normal, both controller and ATS can be worked. When

A-phase voltage is normal, if the two power supply voltages are abnormal at the same time, ATS

will automatically switch to the breaking position;

─Parameter setting: parts of parameters can be adjusted from front panel; all can be adjusted via

LINK port(with SG72 adaptor) by using computer software;

─Digitization adjustment of parameters (abandon simulation adjustment of regular potentiometer,

and enhanced reliability and stability);

─Modular design, self extinguishing ABS+PC plastic shell, pluggable terminal, and compact

structure;

─Three installation ways: panel built-in, internal 35mm slideway installation and internal screw

mounting.

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3. SPECIFICATION

Table 2 –Specification Parameters

Items

Contents

Operating Voltage

AC power A1N1/A2N2 supply.

Rated 240VAC (range: AC170V~AC277V)

Power Consumption

Under rated voltage, power consumption is not more than 3VA

AC Voltage Input:

3-phase 4-wire

2-phase 3-wire

Single phase 2-wire

3-phase 3-wire

AC170V –AC277V (ph-N)

AC170V –AC277V (ph-ph) (special order required)

AC Frequency

50/60Hz

1# Close Relay

10A/250VAC Volt free output (Normally open)

2# Close Relay

10A/250VAC Volt free output (Normally open)

Breaker Open Relay

7A /250VAC Volt free output (Normally open)

Oil Engine Start Relay

7A /250VAC Volt free output (Normally close)

LO/NO Relay

10A/250VAC Active output

Communication

LINK interface, MODBUS-RTU Protocol

Case Dimensions

86.9mmx158mmx119.5mm

Panel Cutout

73.5mmx144mm

Working Conditions

Temperature: (-25~+70)°C; Relative Humidity: (20~93)%RH

Storage Condition

Temperature: (-25~+70)°C

Protection Level

IP65: when water-proof gasket installed between control panel and

enclosure.

Isolation Strength

Apply AC1.5kV voltage between high voltage terminal and low voltage

terminal;

The leakage current is not more than 3mA within 1min.

Weight

0.7kg

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4. OPERATION

4.1 FRONT PANEL DESCRIPTION

Fig.1 –Front Panel Description

4.2 KEY FUNCTION DESCRIPTION

Table 3 –Keys Description

Icon

Function

Description

Auto (Set)

Auto/Manual mode switch;

Enter into lamp test status by pressing for 3s;

Enter into parameter configuration mode by pressing for 8s.

1# Close (Numerical

increase)

1# close in manual mode;

Adjust parameters in parameter configuration mode.

2# Close (Numerical

decrease)

2# close in manual mode;

Adjust parameters in parameter configuration mode.

Open

Used for opening breaker in manual mode..

Test

(Confirm)

It is active in manual mode;

While genset start signal is energizing, press this button can deactivate

the start genset signal;

While genset start signal is inactive, press this button can active the

genset start signal;

Confirm user defined parameters in parameter setting screen.

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4.3 INDICATOR DESCRIPTION

Tale 4 –Indicator Description

Indicators

Description

1# Power

Lamp illuminates: 1# power normal

Lamp flashes: 1# power abnormal (over/under voltage, over/under

frequency, loss of phase, and phase rotation)

Lamp off: 1# loss of power

2# Power

Lamp illuminates: 2# power normal

Lamp flashes: 2# power abnormal (over/under voltage, over/under

frequency, loss of phase, and phase rotation)

Lamp off: 2# loss of power

1# Main

Lamp illuminates: 1# Priority (auto

transfer and restore)

Both illuminates:―mutual backup (auto

transfer and non-auto restore)‖

2# Main

Lamp illuminates: 2# Priority (auto

transfer and restore)

1# Close

Lamp illuminates: 1# Supply

2# Close

Lamp illuminates: 2# Supply

Alarm

Lamp fast flashes: force open input alarm

Auto/Manual Mode

Lamp illuminates: controller in Auto mode

Lamp off: controller in Manual mode

Genset Status

Lamp illuminates: genset start signal outputs

Lamp flashes: genset start signal de-energized

4.4 OPERATION

4.4.1 AUTO/MANUAL MODE SWITCH

When the controller is normally working, if auto/manual mode indicator is off, it means controller is in

manual mode; it can switch into auto mode by pressing , the indicator will be normally light; then

press again to switch back to manual mode.

Note: after repower-on, controller mode depends on the mode in which the controller was last powered

down. When the controller is powered off in manual mode, the controller is still in manual mode after repower-on.

4.4.2 MANUAL OPERATION

When controller is in manual mode, if press , 1# close relay outputs, and 1# close status

indicator illuminated when 1# close status input detecting is active, and then 1# supply ramps on load; if

press , 2# close relay outputs, and 2# close status indicator illuminated when 2# close status input

detecting is active, and then 2# supply ramps on load; if press , breaker close relay output

disconnected while 1# or 2# is closing, and breaker close relay outputs while 1# or 2# is closed.

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4.4.3 AUTO OPERATION

In auto mode, controller can switch between 1# supply and 2# supply automatically.

4.4.4 MANUAL TEST

In manual mode, when genset start signal is active, press can deactivate the genset start signal.

When genset start signal is inactive, press can active the genset start signal.

5. ALARM

Controller has force open input (FO IN) alarm. When force open input is active, alarm indicator

flashed with 5Hz frequency, simultaneously, controller switches ATS to breaking position; when force

open input is inactive, controller closes/opens breaker normally.

6. WIRE CONNECTION

Fig.2 –Controller Rear Panel Drawing

Table 5 –Terminals Description

No.

Items

Function Description

Remark

2# AC 3-phase 4-wire input

Single phase: connect with A2 and N2; B2 and

C2 are not connected;

2-phase 3-wire: connect with A2, B2, and N2; C2

is not connected;

3-phase 3-wire: connect with A2, B2, and C2; N2

is not connected (special order required).

1# AC 3-phase 4-wire input

Single phase: connect with A1 and N1; B1 and

C1 are not connected;

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No.

Items

Function Description

Remark

2-phase 3-wire: connect with A1, B1, and N1; C1

is not connected;

3-phase 3-wire: connect with A1, B1, and C1; N1

is not connected (special order required).

Gen Start

Signal Output

Volt free normally close

contact output

Rated capacity: AC7A/250V

COM

Breaker close/open output

common port

1# Close Relay

Volt free normally open

contact output

Rated capacity: 10A/250VAC

2# Close Relay

Volt free normally open

contact output

Rated capacity: 10A/250VAC

Open Output

Volt free normally open

contact output

Rated capacity: 7A/250VAC

Rated capacity: 10A/250VAC

FO IN

Force open input, when

active, transfer ATS to

breaking position.

Ground is active

1# Close Input

Detect 1# breaker close

status, auxiliary contact

input.

Ground is active

2# Close Input

Detect 2# breaker close

status, auxiliary contact

input.

Ground is active

Common Port

GND

LINK

Communication

Port

Communicate with PC and

used for program update

Used with SG72 adaptor

Fuse

Rated 10A 250VAC

Fuse

Rated 10A 250VAC

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7. DEFINITION AND RANGE OF PARAMETERS

Table 6 –Parameters Definition and Range Table (1)

No.

Items

Range

Default

Description

AC System

(1-4)

1: 3 Phase, 4 Wire (3P4W)

2: Single Phase, 2 Wire (1P2W)

3: 3 Phase, 3 Wire (3P3W) (special order required)

4: 2 Phase, 3 Wire (2P3W)

S1 Normal Delay

(1-7)

1: 1s

2: 5s

3: 10s

4: 20s

5: 30s

6: 45s

7: User defined(Default: 5s)

S2 Normal Delay

(1-7)

1: 1s

2: 5s

3: 10s

4: 20s

5: 30s

6: 45s

7: User defined(Default: 5s)

S1 Abnormal Delay

(1-7)

1: 1s

2: 5s

3: 10s

4: 20s

5: 30s

6: 45s

7: User defined(Default: 5s)

S2 Abnormal Delay

(1-7)

1: 1s

2: 5s

3: 10s

4: 20s

5: 30s

6: 45s

7: User defined(Default: 5s)

Close Delay

(1-7)

1: Continuous Close Enabled

2: 1s

3: 3s

4: 5s

5: 8s

6: 10s

7: User defined(Default: 5s)

Open Delay

(1-7)

1: 1s

2: 3s

3: 5s

4: 8s

5: 10s

6: 15s

7: User defined(Default: 5s)

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