Simplicity Colt ZT2148T User manual

Print Instructions for Print Vendors (Paper Manuals)

PARTS MANUAL

TOTAL PAGE COUNT: Less than 80

Paper Size: • 11 x 17

• Body - 50 lbs brilliant white offset or equivalent.

• Cover - on 80 lbs coated, pre-printed “grid” cover stock

(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)

Press: • Body - 1-color, 2-sided

• Cover imprint - 1-color, 2-sided

Bindery: • Fold & Staple (2X), Face Trim, 3-Hole Drill

TOTAL PAGE COUNT: 80 or greater

Paper Size: • 8-1/2 x 11

• Body - 50 lbs brilliant white offset or equivalent.

• Cover - on 80 lbs coated, pre-printed “grid” cover stock

(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)

Press: • Body - 1-color, 2-sided

• Cover imprint - 1-color, 2-sided

Bindery: • Perfect Bind, Face Trim (3 knife), 3-Hole Drill

GENERAL

COVERS: • Covers are located at the beginning of this package.

• Back cover is the page IMMEDIATELY AFTER the front cover.

• If supplied, the “Hardware Identification & Torque Specifications” is located IMMEDIATELY AFTER

the back cover. This page MUST be printed on the INSIDE of the BACK cover.

• Check the front cover for the individual part number (typically a 2xxxx or 182xxxx number).

• Check the front cover for the document number (TP 4xx - xxxx - xx - xx - xx)

BODY: •ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS left hand

pages.

General: • This instruction page is NOT part of the manual and must NOT be printed.

• Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK” are placement pages ONLY,

and should NOT be printed.

If you have any further questions regarding this manual, please contact Ken Cehonski in

Ferris Industries Engineering Department at (315) 495-0100 ext. 249.

THIS PAGE INTENTIONALLY BLANK

Colt

Zero-Turn Riding Mower

with 2-Wheel Independent Suspension

22996

Revision 06

Rev. 4/2004

TP 400-7090-06-CT-D

Model Number: Description:

ZT2148T COLT, 2W-IS, w/ 21 HP Kohler & 48” Mower Deck

ZT2348T COLT, 2W-IS, w/ 23 HP Kohler & 48” Mower Deck

ZT2352T COLT, 2W-IS, w/ 23 HP Kohler & 52” Mower Deck

PARTS

MANUAL

mowers are built by

Ferris Industries, a

Simplicity company.

Ferris Industries

5375 North Main Street

Munnsville, NY 13409

800-933-6175

Ferris Industries

5375 North Main Street

Munnsville, NY 13409

800-933-6175

www.ferrisindustries.com

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

Hardware

Grade

SAE Grade 2 SAE Grade 5 SAE Grade 8

Size Of

in/lbs in/lbs in/lbs

Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.

8-32

2.1

3.4

4.6

8-36

2.3

3.5

4.9

10-24

3.1

4.9

6.8

10-32

3.5

5.5

7.7

1/4-20

7.6 810.9 12 16.3

1/4-28

8.6 10 13.6 14 19.0

5/16-18 11 15.0 17 23.1 25 34.0

5/16-24 12 16.3 19 25.8 27 34.0

3/8-16 20 27.2 30 40.8 45 61.2

3/8-24 23 31.3 35 47.6 50 68.0

7/16-14 30 40.8 50 68.0 70 95.2

7/16-20 35 47.6 55 74.8 80 108.8

1/2-13 50 68.0 75 102.0 110 149.6

1/2-20 55 74.8 90 122.4 120 163.2

9/16-12 65 88.4 110 149.6 150 204.0

9/16-18 75 102.0 120 163.2 170 231.2

5/8-11 90 122.4 150 204.0 220 299.2

5/8-18 100 136 180 244.8 240 326.4

3/4-10 160 217.6 260 353.6 386 525.0

3/4-16 180 244.8 300 408.0 420 571.2

7/8-9 140 190.4 400 544.0 600 816.0

7/8-14 155 210.8 440 598.4 660 897.6

1-8 220 299.2 580 788.8 900 1,244.0

1-12 240 326.4 640 870.4 1,000 1,360.0

Hex Head Capscrew

Hex Nut

Lockwasher

Washer

Carriage Bolt

NOTES

1. These torque values are to be used for all hardware

excluding: locknuts, self-tapping screws, thread forming

screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts:

a. For prevailing torque locknuts:

use 65% of Grade 5 torque.

b. For flange whizlock nuts and screws:

use 135% of Grade 5 torque.

3. Unless otherwise noted on assembly drawings,

all torque values must meet this specification.

Hardware Identification & Torque Specifications

Common Hardware Types

Screw, 1/2 x 2

Body

Diameter

Body

Length

Inside

Diameter

Nut, 1/2”

Marks

3/8” Bolt or Nut

Wrench—9/16”

3/8

5/16” Bolt or Nut

Wrench—1/2”

5/16

1/4” Bolt or Nut

Wrench—7/16”

1/4

1/2” Bolt or Nut

Wrench—3/4”

1/2

7/16

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

Wrench & Fastener Size Guide

Standard Hardware Sizing

When a washer or nut is identified as 1/2”, this is the

nominal size

, meaning the

inside diameter

is 1/2 inch; if a

second number is present it represents the

threads per inch.

When a bolt or capscrew is identified as 1/2 - 16 x 2”, this

means the

nominal size

, or

body diameter

is 1/2 inch; the

second number represents the

threads per inch

(16 in this

example), and the final number is the

body length

of the

bolt or screw (2 inches long in this example).

The guides and ruler furnished below are designed to

help you select the appropriate hardware and tools.

1/4 3/4

1/2

1/4 3/4

1/2

1/4 3/4

1/2

1/4 3/4

1/2

THIS PAGE INTENTIONALLY BLANK

TP 400-7090-01-CT-D

Table of Contents

RIDER COMPONENTS

Main Frame, Suspension & Caster Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Floor & Brake Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Seat & Seat Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Fuel Tank, Mount & Bumper Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Fuel Supply Hose & Tank Replacement Part Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Control Cover & Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Instrument Panel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Headlight Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Engine & PTO Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Pump Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Motion Control Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Motion Control - Neutral Return Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Hydraulic Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 & 32

Reservoir Mount & Battery Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 & 36

Parking Brake Group-Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Parking Brake Group-Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Deck Lift Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Tire & Wheel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

Electrical Service Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46-57

Decals - Brand, Model, Safety & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

MOWER DECK COMPONENTS

48” & 52” Mower Decks - Housings, Covers, Spindles & Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

48” & 52” Mower Decks - Belts, Pulleys & Idler Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

48” & 52” Mower Decks - Rear Mount Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

48” & 52” Mower Decks - Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

REFERENCE INFORMATION:

Torque Specification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover

TP 400-7090-01-CT-D

The above parts group applies to the following Model Nos.:

ZT2148T

ZT2348T

ZT2352T

Main Frame, Suspension & Caster Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

345

910

See Wheels & Tires Group

TP 400-7090-03-CT-D

The above parts group applies to the following Model Nos.:

ZT2148T

ZT2348T

ZT2352T

REF NO. PART NO. QTY. DESCRIPTION

Main Frame, Suspension & Caster Group

Footnotes:

1 22842 2 SHOCK & SPRING ASSEMBLY

2 25013-16 4 CAPSCREW, Hex Hd, 3/8-16 x 2

3 25156 4 WASHER, 3/8

4 25096 4 NUT, Hex, Nylon Lock, 3/8-16

5 3847953 1 MAIN FRAME

6 3847457 1 UPPER SHOCK MOUNT

7 25160 3 WASHER, 3/4

8 25284 5 NUT, Hex, Nylon Lock, 3/4-16

9 46093 2 SPACER, .75 x 1.50 x 1.00

10 22039 4 BALL JOINT, 3/4-16

11 47461 6 SPACER, .76 x 1.00 x .25

12 25265-32 2 CAPSCREW, Hex Hd, 3/4-16 x 4

13 25093 4 NUT, Hex, Jam, 3/4-16

14 25095 2 NUT, Hex, Nylon Lock, 1/4-20

15 22673 2 RUBBER BUMPER

16 3847445 1 SUSPENSION ARM-LH

17 3847049 2 CASTER YOKE

18 25265-24 2 CAPSCREW, Hex Hd, 3/4-16 x 3

19 25265-48 1 CAPSCREW, Hex Hd, 3/4-16 x 6

20 47489 1 SPACER, .75 x 1.00 x 2.38

21 22852 1 PIVOT BEARING

22 21072 2 SEAL, Grease

23 20884 4 BEARING, Tapered Roller

24 3847452 1 SUSPENSION ARM-RH

25 25104 2 NUT, Hex, SLotted, 3/4-16

26 21073 2 CAP

27 25203-10 2 Pin, Cotter

TP 400-7090-01-CT-D

The above parts group applies to the following Model Nos.:

ZT2148T

ZT2348T

ZT2352T

Floor & Brake Cover Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

7 8

778

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