Siemens SIMATIC S5 User manual

SIEMENS

SIMATIC

Positioning Module

247

for Stepper Motors

Manual

f’

Order No.: 6ES5998-5SB22

Release 02

Contents

Warning

C79000-R8576-C707

Information

Suggestions/Corrections

Reference Manual

C79000-B8576-C707 -02

List of Contents

Notes on Using the Manual

Fundamentals of Positioning

Reference Manual

Hardware

InstructIons

Functions

Reference Manual

COM 247 Communications Software

User’s Guide

Standard Function Blocks

FB164

and

FB165

User’s Guide

Planning, Installation and Service

Installation and Start-up Guide

Index

6ES5998-5SB22, Release 02

We have checked

the

conteots of

th!s

manual for agreement

wtth

the The reproductmn, tra”smmslon

use

thts

document or

IIS

con.

hardware and software descr!bed Since devlat!ons cannot be pre. tenfs

not perm!tted without express wrtlten author!ly.

eluded

entcrely,

we cannel guarantee full agreement However, the Offenders

WIII

be Itable for damages All rights, Including rights

data

!h,

s manual are

reww?wed

<egularly

and

any

necessary correc. created by patent grant or regmfratmn of a

ut;

ltty model

destgn,

tmns Included

subsequent edllmns.

Suqgeslsons

for improvement are reserved

are welcomed

Techntcal data subfect to chanqe

Copyr#ght

Slemens

Siemens Aktiengesellschaft 6ES5998.5SB22

Eleklronlkwerk Karlsruhe

Pr,

”ted in

the

Fedwal

Republ!c

Germany

. .

Guidelines for Handling

Electrostatically Sensitive Devices

(ESD)

1 What is

ESD?

VSLI chips (MOS technology) are used in practically all

SIMATIC

S5 and TELEPERM M mod-

ules. These VLSI components are, by their nature, very sensitive to

overvottages

and thus to

electrostatic discharge:

They are therefore defined as

“Electrostatically

sensitive

@vices”

“ESD”

the abbreviation used internationally.

The following warning label on the cabinets,

subracks

and packing indicates that electrostatically

sensitive components have been used and that the modules concerned are susceptible to touch:

#k\

ESDS

can be destroyed by voltage and energy levels which are far below the level perceptible to

human beings. Such voltages already occur when a component or a module is touched by a

person who has not been electrostatically discharged. Components which have been subjected

to such overvoltage cannot, in most cases, be immediately detected as faulty; the fault occurs

only after a long period in operation.

An electrostatic discharge

- of 3500 V can be felt

of 4500

can be heard

must take place at a minimum of 5000 V to be seen.

But just a fraction of this voltage can already damage or destroy an electronic component.

The typical data of a component can suffer due to damage, overstressing or weakening caused

by electrostatic discharge; this can result in temporary fault behavior, e.g. in the case of

- temperature variations,

mechanical shocks,

vibrations,

- change of load.

Only the consequent use of protective equipment and careful observance of the precautions for

handling such components can effectively prevent functional disturbances and failures of

ESD

modules.

s,mn~

c7goo0-D80?&cxj3

-01

ESD

Guidelines

When is a Static Charge Formed?

One can never be sure whether the human body or the material and tools which one is using

are not electrostatically charged.

Small charges of 100 V are very common; these can, however, very quickly rise up to 35000 V.

Exampfes

of static charge:

Wafking

on a carpet up to 35000 v

- Walking on a PVC flooring up to 12000 v

Sitting on a cushioned chair

to 18000 V

- Plastic

desoldenng

unit

to 8000 V

- Plastic coffee cup up to 5000 v

- Plastic bags up to 5000 v

Books, etc. with a plastic binding

to 8000 V

3 important Protective Measures against Static Charge

. Most plastic materials are highly susceptible to static charge and must therefore be kept as

far away as possible from

ESDS.

. Personnel who handle

ESDS,

the work table and the packing must all be carefully grounded.

4 Handling of

ESD

Modules

One basic rule to be

obsewed

is that electronic modules should be touched by hand

only if this is necessary for any work required to be done on them. Do not touch the

component pins or the conductors.

Touch components only if

- the person is grounded at all times by means of a wrist strap

- the person is wearing special anti-static shoes or shoes with a grounding strip.

Before touching an electronic module, the person concerned must ensure that

(s)he

not carrying any static charge. The simplest way is to touch a conductive, grounded

item of equipment (e.g. a blank metallic cabinet

p-,

water pipe, etc.) before

touching

the module.

Modules should not

brought into contact with insulating materials or materials which

take up a static charge, e.g. plastic foil, insulating table tops, synthetic clothing, etc.

Modules should only be placed on conductive surfaces (table with anti-static table top,

conductive foam material, anti-static plastic bag, anti-static transport container).

Modules should not be placed in the vicinity of monitors, TV

sets (minimum distance

from screen >10 cm).

s,emen~

c7goo0-DEo76-C333

-01

ESD

Guidelines

The diagram below shows the required protective measures against electrostatic discharge.

Standing position

[

Standing/sitting position

aConductive

flccmng

Arm=smc

table

AntMabc shoes

Arm-smc

coat

Grounding wrist strap

Grounding common of the cabinets

Sitting position

5Measurements and Modification to

ESD

Modules

●

Measurements on modules may only be earned out under the following conditions:

The measuring equipment is grounded (e.g.

via

the PE conductor of the power supply

system) or

when electrically isolated measuring equipment is used, the probe must be discharged

(e.g. by touching the metallic casing of the equipment) before beginning measurements.

●

Only grounded soldering irons may be used.

6 Shipping of

ESt)

Modules

Anti-static packing material must always be used for modules and components, e.g.

metalized

plastic boxes, metal boxes, etc. for storing and dispatch of modules and components.

If the container itself is not conductive, the modules must be wrapped in a conductive material

such as conductive foam, anti-static plastic bag,

alummium

foil or paper.

Normal

plastic

bags or

foils should not be used under any circumstances.

For modules with built-in batteries ensure that the conductive packing does not touch or

short-

circuit the

battery

connections; if necessary cover the connections with

insulating

tape or

material.

S,ernens

C79000-D8076-C333 -01

Contents

1.1

1.2

2.1

2.2

2.3

2.3.1

2.4

2.5

2.5.1

2.5.1.1

2.5.1.2

2.5.2

2,5.2,1

2.5.2.2

2,5.3

2.5.3.1

2.5.3.2

2.5,3.3

2,5.3.4

2.5.3.5

2.5.3.6

2.5.3.7

2.5.3.8

2,5.3.9

Notes

Notes on Using the Manual

Important Notes on Safety

Fundamentals of Positioning

Introduction

A Brief Introduction to the IP247

Positioning Axes

What is Positioning?

How Does the IP247 Execute a Positioning Job?

Machine Data and their Structure

Machine Data for the Power

Unit

Polarity

Pulse Duration

Machine Data for the

Steppel

Motor

Pulses per Revolution

Number of Excitation Patterns

Machine Data for the plant

Axis Type (Linear or Rotary Axis)

The Linear Axis

The Rotary Axis

Transmission Ratio

Maximum Frequency

Start-Stop Frequency

Rate of Frequency I

ncrease

Range Limits (Software Limit Switches)

Backlash Compensation

2,5,3,1

()

The polarity of

”the

Hardware Limit Switches

2.5.4

2.5.4.1

2.5.4.2

2.5.4.3

2.5.4.4

2.5.4.5

2.5.4.6

2.5.5

2.5.5.1

2.5.5.2

2.5.6

2.6

2.6.1

2,6.2

2.6.3

2.6.4

Machine Data for Operation

Measurement System

Speeds

Reference Point Synchronized

Reference Point Coordinate

Reference Direction

Target Information from PC is BCD-Coded

Machine Data for Machining Programs

Tool Length Offset

Zero Point Offset

Other Parameters

Machining Programs and their Structure

General

Program Header

Program Statements

The N-function

1-1

1-4

2-1

2-2

2-4

2-6

2-7

2-8

2-10

2-1o

2-10

2-11

2-12

2-13

2-14

2-15

2-18

2-19

2-20

2-21

2-23

2-24

2-25

2-26

2-27

2-28

2-30

2-31

2-32

2-33

Siemens

AG”c79000-B8576-c707-ol

o-1

Contents

2.6.5

The L-Function 2-33

2.6,6

The G-Functions 2-34

2.6.6.1

-GOO:

RapidTraverse

2-34

2.6.6.2

-G04:

Dwell Time 2-35

2.6.6.3

-G1 O: Flying Change

2-35

2.6.6.4 LoOPS

2-37

2.6.6.5 Direction of Approach to the Target Point with a Rotary Axis

2-38

2,6,6.6 Tool Length Offset

2.6,6.7 Zero Point offset

2.6.6.8 Dimensional Units in Machining Programs

2,6,6.9 ReferencePoint

2.6,6,10 Absolute and Relative Dimensions

2.6.7

2.6.8

2.6.9

2.6.10

2.7

2,7.1

2.7.2

2.7.3

2.7.4

2,7,5

2.7.6

2.7.7

2.8

2.8.1

2.8.2

2.8.3

2.8.4

2.9

3.1

3.1.1

3.1.2

3.1.3

3.1.4

3.2

3.2.1

3.2.2

3.3

3.3.1

3.3.2

0-2

TheX-Function

The F-Function

The M-Function

Programming Restrictions and Syntax Diagram

Axis Attributes

Machine Data does not Exist

Measurement System

Reference Point does not Exist

Teach-in On

Reference Point Synchronized

Axis Status “Finished” or “Running”

“PositionReached’i Message

Digital Inputs/Outputs and their Effects

Inputs and Outputs to the Power Unit

The’’ Position Reached” Message

The Digital Inputs for Hardware Limit Switches

External Start/Stop

BASPSignal

Hardware

Technical Description

Mode of Operation

Application

Design

Technical Data

Installation

Inserting and Removing the Module

Connecting the Signal Lines

Operation

Position of the Jumpers and Switches

Setting the Module Address

2-39

2-42

2-46

2-47

2-50

2-52

2-53

2-54

2-55

2-56

2-57

2-59

3-1

3-3

3-5

3-8

3-9

Siemens

AG°C79000-B8576

-C70i’-Ol

contents

3.3.3

3.3.4

3.3,5

3.4

4.1

4.1,1

4.2

4,2,1

4.2.2

4.2.3

4,2,4

4.2.5

4.2.6

4.2.7

4.3

4.3,1

4,3,2

4.3.3

4.3,4

4.3,5

4,3,6

4.3.7

4.3,8

4.3,9

4,3,10

4,3,11

4.3,12

4.3,13

4.3.14

4.3.15

4.3,16

4,3,17

4,3.18

4,3.19

4,3.20

4,3.21

4.3,22

4,3.23

4.4

Connecting Stepper Motor Power Units

Digital Inputs/Digital Outputs

PG Interface 20 mA

Connecting Cables

Functions

Principle of Operation

Operating Instruction

Description of the Individual Operating Modes

JOG Speeds 1 and 2 (Modes 1,2)

Axis Off (Mode 4)

Reference Point (Mode 5)

Reference Point Approach

Set Reference point

Incremental Approach Absolute (Mode 6)

Incremental Approach Relative (Mode 7)

Executing Machining Programs

Automatic (Mode 8)

Automatic Single Statement (Mode 9)

Interrupting and Continuing Machining Programs in BA 8 and BA 9

Teach-in On/Off (Modes 10/1 1)

Zero Offset Absolute (Mode 12)

Zero Offset Relative (Mode 13)

Clear Zero Offset (Mode 14)

Tool Length Offset (Mode 15)

Tool Offset Off (Mode 16)

Clear Error (Mode 17)

Machine Data Processing (Modes 20,21,64,67 and 68)

Enter Machine Data (Mode 20)

Delete Machine Data (Mode 21)

Read Machine Data Directory (Mode 64)

Read Machine Data (Mode 67)

Machine Data Overview (Mode 68)

Executing Machining Programs (Modes 22,23,65 and 69)

Enter Machining Program (Mode 22)

Delete Machining Program (Mode 23)

Machining Program Information (Mode 65)

Read Machining Program (Mode 69)

Enter SYSID (Mode 24)

Read SYSID (Mode 70)

Description of the Individual Monitoring Modes

3-11

3-14

3-15

3-18

4-1

4-3

4-6

4-7

4-8

4-9

4-15

4-16

4-17

4-18

4-20

4-26

4-28

4-30

4-31

4-34

4-35

4-36

4-37

4-38

4-39

4-40

4-41

4-42

4-43

Siemens

AG°C79000-B8576

-C707-01

o-3

Contents

COM247 Communications Software

5-1

Introduction

5.1

5-1

5-5

5.2

Definition of Terms

5.3

5.3.1

5.3.2

5.3.3

5.3.3.1

5.3.3.2

5.3.4

5.3.4.1

5.3.4.2

Getting Started

5-6

5-7

5-8

5-1o

5-15

5-17

5-18

5-19

5-30

5-32

5-35

5-37

5-39

5-42

5-43

5-44

5-46

5-49

Consignment

Setting the Configuration Register

Working Copy of the

COM247

Diskette

Programmers with one Floppy Disk Drive

(PG685)

Programmers with two Floppy Disk Drives

(PG675,

PG635)

System Configuration

Programmers without a Hard Disk

(PG675)

Programmers with a Hard Disk (e.g.

PG685)

5.4

Starting COM247

5.5

Function Selection

5.6

5.6.1

5.6.1.1

5.6.1.2

5.6.1.3

5.6.1.4

5.6.2

5.6.2.1

5.6.2.2

5.6.2.3

5.6.2.4

Input

Entering Machine Data

General Information about Machine Data

Compiling Machine Data

Print Machine Data

Assigning Printer Parameters

Entering Machining Programs

General Information about Machining Programs

Generating Machining Programs

Entering Machining Programs According to DIN

Entering Machining Programs in the Text Mode

output

Output Machine Data

5.7

5.7.1

5.7.2

Output Machining Program

5.8

5.8.1

5.8.2

5.8.3

Test

Starting the Test Mode

Modes

Mode Table

5.9

Transfer

5-51

5-!53

5-55

5.10

Delete

5.11

Information

Standard Function Blocks

FB164

and

FB165

6-1

6.1

General Notes

6.1.1

Overview

6-1

6.1.2

Notes

6.1.2.1

Overview of the Data Handling Blocks

6.1.2.2 Installing an Interface in

OB20,

OB21

OB22

with the

S5-135U

6.1.2.3 Use of

FB164/165

in the Various Programmable Controllers

6-2

6-3

0-4

Siemens

AGQ

C79000-138576-C707-02

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