Siemens SINAMICS S120 Technical Document

Equipment Manual 12/2004 Edition

sinamics

SINAMICS S120

Control Units and

dditional System Components

Preface

System Overview

Control Units

Additional System

Components

Encoder System Connection 4

Electromagnetic

Compatibility (EMC)

Spring-Loaded Terminals/

Screw Terminals

Abbreviations

References

SINAMICS

SINAMICS S120

Equipment Manual Control Units

and Additional System Components

Equipment Manual

(GH1), 12/2004 Edition

6SL3097-2AH00-0BP1

For further information please visit us at::

http://www.siemens.com/motioncontrol

This publication was produced with SIPS+

The reproduction, transmission or use of this document or its contents is

not permitted without express written authority. Offenders will be liable for

damages. All rights, including rights created by patent grant or registration

of a utility model or design, are reserved.

We have checked that the contents of this document correspond to the

hardware and software described. Since deviations cannot be precluded

entirely, we cannot guarantee complete conformance. However, the data in

this manual is reviewed regularly and any necessary corrections included in

subsequent editions. We are thankful for any recommendations or

suggestions.

We reserve the right to make technical changes.

Order No. 6SL3097-2AH00-0BP1

Printed in Germany

Siemens Aktiengesellschaft

SINAMICS®-Documentation

Printing History

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the "Remarks" column.

Status code in the "Comments" column:

A New Documentation

B Unrevised reprint with new order no.

C Revised edition with new status

If factual changes have been made on the page in relation to the same software version, this is indicated by a new edition coding in the

header on that page.

Edition Order No. Comments

12.04 6SL3097-2AH00-0BP1 C

Trademarks

SIMOVERT®, SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIMOTION®, SINUMERIK® and SINAMICS® are registered trademarks of

Siemens AG. The designations in this documentation whose use by third-parites for their own purpose may infringe the rights of the

owner.

Equipment Manual Control Units and Additional System Components

Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1 v

Preface

Information on the SINAMICS S documentation

The SINAMICS S documentation is divided into the following areas:

• General documentation / catalogs

• Manufacturer/service documentation

• Electronic documentation

This documentation is an integral part of the manufacturer/service documentation developed

for SINAMICS. All documents can be obtained separately.

You can obtain detailed information about the documents named in the documentation

overview and other documents available for SINAMICS from your local Siemens office.

For the sake of simplicity, this documentation does not contain all detailed information about

all types of the product and cannot cover every conceivable case of installation, operation, or

maintenance.

The contents of this documentation are not part of an earlier or existing agreement, a

promise, or a legal agreement, nor do they change this. All obligations entered into by

Siemens result from the respective contract of sale that contains the complete and sole valid

warranty arrangements. These contractual warranty provisions are neither extended nor

curbed as a result of the statements made in this documentation.

Audience

This documentation is aimed at machine and plant builders, commissioning engineers, and

service personnel who use SINAMICS.

Objective

This manual describes the hardware components of the SINAMICS S system. It provides

information about installation, electrical connection, and cabinet design.

Preface

Equipment Manual Control Units and Additional System Components

vi Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1

Danger and warning symbols - explanations

The following danger and warning notices are used in this document:

Danger

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury or in

substantial property damage.

Warning

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury or in

substantial property damage.

Caution

Used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result

in minor or moderate injury or in property damage.

Caution

Used without safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in

property damage.

Notice

Used without the safety alert symbol indicates a potential situation which, if not avoided, may result in an

undesirable result or state.

Note

This notice indicates that there are further issues to be taken into consideration.

Preface

Equipment Manual Control Units and Additional System Components

Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1 vii

Qualified personnel

With reference to this manual and the warning labels on the product, a "qualified person" is

someone who is familiar with the installation, mounting, start-up, and operation of the

equipment and who has certified qualifications for the type of responsibility involved, such

as:

• Trained or authorized to energize, de-energize, ground, and tag circuits and equipment

in accordance with established safety procedures.

• Trained in the proper care and use of protective equipment in accordance with

established safety procedures.

• First aid training.

Finding information

To help you find information more easily, the following sections have been included in the

appendix in addition to the table of contents:

1. References

2. Index

Technical information

Hotline

If you have any further questions, please call our hotline:

A&D Technical Support

Tel.: +49 (0) 180 5050 - 222

Fax: +49 (0) 180 5050 - 223

http.//www.siemens.de/automation/support-request

Please send any questions about the documentation (suggestions for improvement,

corrections, and so on) to the following fax number or e-mail address:

Fax: +49 (0) 9131 98 - 2176

Fax form: See feedback page at the end of this publication

e-mail: [email protected]

Internet address

Up-to-date information about our products can be found on the Internet at the following

address:

http://www.siemens.com/motioncontrol

Preface

Equipment Manual Control Units and Additional System Components

viii Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1

ESD Notices

Caution

Electrostatic sensitive devices (ESDs) are individual components, integrated circuits, or

boards that may be damaged by either electrostatic fields or electrostatic discharge.

Regulations for handling ESD components:

When handling components, make sure that personnel, workplaces, and packaging are well

earthed.

Personnel in ESD areas with conductive flooring may only handle electronic components if:

They are grounded with an ESD wrist band

They are wearing ESD shoes or ESD shoe grounding straps

Electronic boards should only be touched if absolutely necessary. They must only be

handled on the front panel or, in the case of printed circuit boards, at the edge.

Electronic boards must not come into contact with plastics or items of clothing containing

synthetic fibers.

Boards must only be placed on conductive surfaces (work surfaces with ESD surface,

conductive ESD foam, ESD packing bag, ESD transport container).

Do not place boards near display units, monitors, or television sets (minimum distance from

screen: 10 cm).

Measurements must only be taken on boards when:

The measuring instrument is grounded (via protective conductors, for example).

The measuring probe is briefly discharged before measurements are taken with an isolated

measuring device (for example, touching a bare metal housing).

Preface

Equipment Manual Control Units and Additional System Components

Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1 ix

Safety guidelines

Danger

Commissioning shall not start until you have ensured that the machine in which the

components described here are to be installed complies with Directive 98/37/EC.

SINAMICS S equipment must only be commissioned by suitably qualified personnel.

The personnel must take into account the information provided in the technical customer

documentation for the product, and be familiar with and observe the specified danger and

warning notices.

When electrical equipment and motors are operated, the electrical circuits automatically

conduct a dangerous voltage.

Dangerous mechanical movements may occur in the system during operation.

All work on the electrical system must be performed after the system has been switched off

and disconnected from the power supply.

SINAMICS S equipment with three-phase motors may only be connected to the line system

via residual current devices (RCDs) if compatibility of the SINAMICS equipment with the

RCD has been ensured as specified in EN 50178, Subsection 5.2.11.2.

Warning

Correct and safe operation of SINAMICS S equipment assumes correct transportation,

storage, setup, and installation, as well as careful operation and maintenance.

The details in the catalogs and proposals also apply to the design of special equipment

versions.

In addition to the danger and warning information provided in the technical customer

documentation, the applicable national, local, and system-specific regulations and

requirements must be taken into account.

Only protective extra-low voltages (PELVs) that comply with EN60204-1 must be connected

to all connections and terminals between 0 and 48 V.

Preface

Equipment Manual Control Units and Additional System Components

x Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1

Caution

As part of routine tests, SINAMICS equipment with three-phase motors will undergo a

voltage test in accordance with EN 50178. Before the voltage test is performed on the

electrical equipment of industrial machines to EN 60204-1, Section 19.4, all connectors of

SINAMICS equipment must be disconnected/unplugged to prevent the equipment from

being damaged.

Motors must be connected in accordance with the circuit diagram provided. They must not

be connected directly to the three-phase supply because this will damage them.

Note

When operated in dry operating areas, SINAMICS equipment with three-phase motors

conforms to low-voltage Directive 73/23/EEC.

SINAMICS equipment with three-phase motors conforms to EMC Directive 89/336/EEC in

the configurations specified in the associated EC Certificate of Conformity.

Caution

Operating the equipment in the immediate vicinity (< 1.5 m) of mobile telephones with a

transmitter power of > 1 W may lead to incorrect operation.

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