Sensor Therm METIS M3F1 User manual

Pyrometer

METIS M3F1

With 12-pin connector, display and push button device configuration

User Manual

METIS M3F1

Content

1General...............................................................................................................................................4

1.1 Information to this Manual.........................................................................................................4

1.2 CE Conformity and Standards..................................................................................................4

1.3 Limitation of Liability..................................................................................................................4

1.4 Terms of Warranty ....................................................................................................................4

1.5 Copyright...................................................................................................................................4

1.6 Explanation of Symbols ............................................................................................................5

1.7 Customer Service / Spare Parts ...............................................................................................5

1.8 Disposal ....................................................................................................................................5

2Safety..................................................................................................................................................6

2.1 General .....................................................................................................................................6

2.2 Electrical Connection ................................................................................................................6

2.3 Laser Targeting Light................................................................................................................6

2.4 Through-lens Sighting / View Finder.........................................................................................6

2.5 Device Labels............................................................................................................................6

2.6 Responsibility of the Operators.................................................................................................6

3Overview ............................................................................................................................................7

3.1 Intended Use.............................................................................................................................7

3.2 Scope of Delivery......................................................................................................................7

3.3 Model Designs ..........................................................................................................................7

4Electrical Connection........................................................................................................................8

4.1 Cable Colors and Pin Assignment (14 Wire Connection Cables).............................................8

4.1.1 Power Supply.......................................................................................................................9

4.1.1.1 Factory Settings..............................................................................................................9

4.1.2 Analog Output 1 and 2.......................................................................................................10

4.1.3 Configurable Inputs / Outputs............................................................................................10

4.1.4 Serial Interface RS232 / RS485 (switchable) ....................................................................11

4.1.4.1 Interface Converter (Accessory)...................................................................................12

4.1.5 Shielding ............................................................................................................................12

5Mechanical Installation...................................................................................................................12

5.1 Mounting .................................................................................................................................12

5.2 Mounting Optical Fiber / Optics (only devices with optical fiber) ............................................13

5.2.1 Bending Radius Optical Fiber............................................................................................13

5.2.2 Winding and Unwinding the Optical Fiber .........................................................................13

5.2.3 Mounting of Optical Fiber...................................................................................................13

5.2.4 Connect the Optics ............................................................................................................14

5.3 Ambient Temperature.............................................................................................................14

5.4 Measuring Technology............................................................................................................15

5.4.1 Alignment with the Laser Targeting Light ..........................................................................15

5.4.2 Alignment with the Through Lens Sighting / View Finder..................................................16

5.5 Setting the Measuring / Focus Distance.................................................................................16

5.5.1 Integrated Focusable Optics..............................................................................................16

5.5.2 Manually Focusable Fiber Optic Lenses............................................................................16

5.6 Spot Size Tables.....................................................................................................................17

5.6.1 Calculation of the Spot Size Diameter outside the Focused Distance ..............................17

6Configuring the Pyrometer.............................................................................................................18

6.1 Push Button Functions............................................................................................................18

6.2Parameters / Settings .............................................................................................................19

6.2.1 Soot Factor ........................................................................................................................20

6.2.2 Emissivity Slope (only when using the pyrometer as a usual ratio pyrometer).................20

6.2.3 Emissivity ε (only when using as a usual single-channel pyrometer)................................20

METIS M3F1

Content

6.2.4 Transmittance....................................................................................................................21

6.2.5 Spot Size Fill Factor...........................................................................................................21

6.2.6 Switch-off Level .................................................................................................................22

6.2.6.1 Switch-off Verification...................................................................................................22

6.2.7 Dirty Window Alarm ...........................................................................................................22

6.2.8 Response Time t90 .............................................................................................................22

6.2.9 Dynamic Adaptation at Low Signal Levels ........................................................................22

6.2.10 Maximum Value Storage (Peak Picker) / Clear Time tCL...................................................22

6.2.11 Temperature Sub Range...................................................................................................23

6.2.12 Customize Analog Output..................................................................................................23

6.2.13 Analog Output....................................................................................................................23

6.2.14 Test Current.......................................................................................................................23

6.2.15 Upscale-Burnout................................................................................................................24

6.2.16 Interface Type....................................................................................................................24

6.2.17 Baud Rate..........................................................................................................................24

6.2.18 Address..............................................................................................................................24

6.2.19 Temperature Unit...............................................................................................................24

6.2.20 Interface Delay / Answer Delay .........................................................................................24

6.2.21 Menu Lock .........................................................................................................................24

7SensorTools Software ....................................................................................................................25

7.1 Installation...............................................................................................................................25

7.2 Program Start..........................................................................................................................25

7.2.1 Connecting the Pyrometer.................................................................................................25

7.3 Software Window....................................................................................................................26

7.3.1 Main Window Graphs....................................................................................................26

7.3.2 Control Window .................................................................................................................28

7.3.3 Device Settings and Configuration ....................................................................................29

7.3.3.1 Configurable Inputs / Outputs.......................................................................................31

7.3.3.2 Data Collection (Buffer Mode)......................................................................................33

7.3.3.3 Single-Point Adjustment...............................................................................................34

7.3.4 Setups................................................................................................................................36

7.4 Data Playback.........................................................................................................................37

7.5 Communication / Options .......................................................................................................38

7.6 Spot Size Calculator ...............................................................................................................38

8SensorFlash Software (Update Firmware)....................................................................................39

9Technical Data.................................................................................................................................40

9.1 Storage ...................................................................................................................................41

9.2 Dimensions .............................................................................................................................41

9.3 Composition of the Type Number...........................................................................................42

9.4 Accessories.............................................................................................................................43

10 Maintenance.....................................................................................................................................44

10.1 Cleaning..................................................................................................................................44

10.2 Change Protective Glass at Manual Focusable Optics ..........................................................44

10.3 Pyrometer Calibration.............................................................................................................44

10.4 Trouble Shooting.....................................................................................................................44

11 Communication via Serial Interface / Interface Commands .......................................................45

Index.........................................................................................................................................................49

METIS M3F1

General

1 General

1.1 Information to this Manual

This manual enables the safe and efficient use with the device. The manual is part of the instrument and

has to be kept in a location where users always have access to.

Read this manual carefully before operating. For secure working all security notes and operation proce-

dures in this manual has to be followed.

Additionally the local accident prevention regulations and common safety regulations of the instruments’

operational area are valid.

The descriptions may differ from the current delivery status, since the pyrometer is continuously devel-

oped. Illustrations in this manual are for basic understanding and can differ from the actual construction.

1.2 CE Conformity and Standards

The product conforms to the following standards:

CE conformity: DIN EN 61326-1 (electromagnetic compatibility)

Laser safety: IEC 60825-1, laser class 2 (only devices equipped with laser targeting light)

RoHS: 2011/65/EU

1.3 Limitation of Liability

All information and notes in this manual are made under consideration of valid standards and rules,

state of technology and our expert knowledge for many years.

The producer assumes no liability for damages due to:

Non-observance of this manual

Usage out of intended use

Assignment of unskilled personnel

Unauthorized modifications

Technical modifications

Usage of spare parts not approved

The responsibilities of the delivery contract are valid as well as our general terms and conditions and

terms of delivery and the valid statutory rule at date of the conclusion of contract.

1.4 Terms of Warranty

A warranty period is 24 months from date of shipment form the Sensortherm facility. The seller will re-

pair or replace the device at its own discretion. Further claims of the buyer against the seller or its

agents are excluded, especially claims for damages that are not incurred in the delivery itself. This shall

not apply in cases of intent, gross negligence, or the absence of assured properties. Damage or misuse

of the product will be determined and void the warranty coverage. Repairs paid by the customer will in-

clude a 180 days warranty from date of shipment. Transportation costs are to be paid by the customer.

Any claims for damage caused by misuse, neglect or tampering with the sensor are excluded.

Sensortherm does not guarantee that the software is free of errors or programming errors.

1.5 Copyright

This manual is protected by copyrights and are intended solely for internal purposes.

It is not permitted to transfer these instructions to third parties, duplication in any kind and form - includ-

ing excerpts - as well as recovery and / or notification of contents without written permission of the man-

ufacturer, except are internal purposes.

Contraventions are liable for damages. All other rights reserved.

METIS M3F1

General

1.6 Explanation of Symbols

The following symbols are used in this manual for restrictions, preventive measures and security notes.

Please pay attention to these symbols for safety reasons.

WARNING: This combination of symbol and signal word indicates a potentially dangerous

situation that can lead to death or serious injury if not avoided.

CAUTION: This combination of symbol and signal word indicates a potentially dangerous

situation that can result in minor or moderate injury if not avoided.

CAUTION, LASER RADIATION: This combination of laser radiation symbol and signal

word indicates the dangers of a laser targeting light.

NOTE: This combination of symbol and signal word indicates a potentially hazardous situa-

tion that can lead to property and environmental damage if not avoided.

INFO: This symbol indicates useful tips, recommendations and information for efficient and

trouble free operation.

The identification label on top of the device contains the following infor-

mation: manufacturer, reference number, temperature range, serial num-

ber, serial interface output (=digital output), analog output, power supply,

country of manufacture and CE sign.

1.7 Customer Service / Spare Parts

For technical information contact our customer service.

It is recommended to purchase spare parts and accessories direct from Sensortherm (manufacturer).

In addition, our employees are always interested in new information and experiences arising from the

application and can be valuable for improvement of our products.

1.8 Disposal

Dispose of the product properly when it is no longer usable: pyrometers include electrical and electronic

waste and have to be recycled or disposed environmentally friendly or to send to the manufacturer for

disposal.

F1 07501800058130423-A

Temp. Range: 750 - 1800 °C

1382 - 3272 °F

Serial #: 1234

Digital Output: RS 485

Analog Output: 2x 0/4 - 20mA

Made in Germany Power: 18 - 30V DC

Sensortherm GmbH

METIS M3F1

Safety

2 Safety

2.1 General

Any person who is tasked to carry out work with the device must have read and understood the operat-

ing instructions before beginning. Operation and maintenance of the system may only be performed by

trained personnel.

2.2 Electrical Connection

When connecting or when working on the mains voltage, the general safety guidelines are observed,

e.g. when connecting power transformers. Supply voltage can be lethal when touching. Improper instal-

lation can cause serious injury or physical damage. Only qualified personnel are allowed to work with

mains voltage.

2.3 Laser Targeting Light

For easy alignment, the pyrometers may be equipped with a laser targeting light, Laser Class 2 (ac-

cording to IEC 60825-1-3-4) and has a sticker shown on the right. The laser emits a visible red light with

a maximum power of < 1 mW and a wavelength around 650 nm.

Safety precautions:

Never look into the direct or reflected laser beam.

Do not point the laser to anyone.

If laser radiation hits the eye, the eyes must be intentional-

ly closed and the head immediately moved out of the

beam.

2.4 Through-lens Sighting / View Finder

Devices with through lens sighting and temperature range above 1400°C are equipped with an adjusta-

ble eye protection filter in the eyepiece to reduce glare at high measurement temperatures. The unpro-

tected look at temperatures >1400°C can damage the eyes function permanently.

Safety precaution: before looking toward the high temperatures, always first adjust the eyepiece with

help of a replacement light source by turning onto the darkest area. A safe method is the adjustment by

looking at a lamp.

2.5 Device Labels

On the top of the device there is the type label (nameplate) as well as a warning sticker for devices with

laser targeting light.

The device must be mounted in a manner that the labels after installation are still clearly visible.

Keep the warning signs in always legible condition

Replace damaged labels

2.6 Responsibility of the Operators

If the device is used in the commercial sector the operator is subject to the legal responsibilities for

workplace safety.

In addition to the safety instructions in this manual follow the regulations of safety, accident prevention

and environmental protection.

Laser

beam

direction

Laser warning label

on top of the device

METIS M3F1

Overview

3 Overview

3.1 Intended Use

The M3F1 is a special pyrometer of the Metis M3 series for non-contact infrared temperature measure-

ment of flames containing soot in coal-fired power plants, waste incineration plants and other combus-

tion furnaces.

3.2 Scope of Delivery

Pyrometer, software SensorTools, works certificate, user manual

(connection cables are not included in scope of delivery and have to be ordered separately).

3.3 Model Designs

Type label

Fiber optics

Mounting thread (M5) for

front mounting the pyrome-

ter or accessory

Mounting rail (bot-

tom of the device)

Connectors for power

supply, analog outputs,

serial interface, digital

inputs / outputs

Keypad

LEDs for monitor-

ing the operational

readiness or active

switching outputs

Models with fiber optics

Type label

Optics

Through-lens sight-

ing / view finder

Mounting thread (M5) for

front mounting the pyrome-

ter or accessory

Mounting rail (bot-

tom of the device)

Connectors for power

supply, analog outputs,

serial interface, digital

inputs / outputs

Keypad

LEDs for monitor-

ing the operational

readiness or active

switching outputs

Models with integrated optics

METIS M3F1

Electrical Connection

4 Electrical Connection

4.1 Cable Colors and Pin Assignment (14 Wire Connection Cables)

The electrical connection of the pyrometer (supply voltage and measuring signal) will be done via the

connector on the rear panel. For this purpose, pre-assembled connection cables are available as ac-

cessories (see 9.4 Accessories). To prevent accidental short circuits, cable wires not in use should be

secured to the supplied screw terminals.

Cable colors

Sensortherm

pyrometers

No.

Function

White

+ 24 V DC power supply (18–30 V DC)

DMH

BAK

Connector pins

of the 12 pin

pyrometer connector

(view from outside)

Brown

0 V DC power supply (ground)

Green

+ Analog output 1 (0 / 4–20 mA)

Yellow

- Analog output 1 (0 / 4–20 mA)

White-green

+ Analog output 2 (0 / 4–20 mA)

Brown-green

- Analog output 2 (0 / 4–20 mA)

Grey

Digital input / output 1 1)

Pink

Digital input / output 2 1)

Blue

Digital input / output 3 / Analog in 1)

Black

RS232: RxD

RS485: B (+)

Grey-pink

Violet

RS232: TxD

RS485: A (-)

Red-blue

Red

DGND (ground for interface)

Orange

Shield (connect only for cable extension,

do not connect in the control cabinet)

M and plug housing

1) Reference potential 0 V, brown

NOTE: In general we recommend the use of the new 14 wire connection cables.

Be careful when using an old 12-wire connector cables (before 2015):

Connection cable for the previous models Metis and Sirius cannot be connected without re-

strictions on a M3 pyrometer!

Old connection cables are bridged in the cable connector to pins E-C and D-F. Connecting such a ca-

ble to a M3 pyrometer, serial interface and analog output 2 and digital input / output 3 are connected

and the galvanic isolation between the outputs is bypassing. Thereby the pyrometer is not destroyed,

but the functions are no longer available. Using such a cable only analog output 1 is available as output.

Cable colors

old Sensor-

therm cable

Function

Pins

White

Power supply +24 V DC

DMH

BAK

Connector pins

cable socket (solder side)

Brown

Power supply 0 V DC (ground)

Green

+ Analog output (0/4–20 mA)

Yellow

- Analog output (0/4–20 mA)

Grey

Targeting light, external switch (bridge to K)

Pink

Maximum value storage, external clearing (bridge to K)

Orange

Screen

Red

DGND (Ground for interface)

Black

RxD (RS232) or B1 (RS485)

Violet

TxD (RS232) or A1 (RS485)

Grey / pink

RxD (RS232) or B2 (RS485) (bridge to F)

Red / blue

TxD (RS232) or A2 (RS485) (bridge to C)

METIS M3F1

Electrical Connection

0 V

White

Brown

+24 V

LED 4:

Operating

status LED

4.1.1 Power Supply

With connection of the supply voltage (standard 24 V DC, possible range 18–

30 V) the unit is ready for operation with the following factory settings (changing

the settings is possible via the device keys (see 6,Configuring the Pyrometer)

or Software SensorTools (see 7). By connecting the power supply, the current

firmware version is displayed for a few seconds.

Interrupt the power supply to turn off the pyrometer, e.g. by disconnecting the

connector.

Operating status LED (4):

Orange in the self-test phase (approx. 2 s)

Green when the pyrometer is ready to operate

Red when an error occurred (see 10.4 Troubleshooting).

4.1.1.1 Factory Settings

Parameters Factory Settings

Display .................................................................. Flame temperature (display F)

Temperature sub range ........................................ Corresponds to basic range

Response time t90 ................................................. Min / 0,0 (corresponds to <1 ms)

Soot factor............................................................. 1.00

Emissivity slope .................................................... 1.000

Switch-off limit....................................................... 10%, hysteresis: 2%

Switch-off verification............................................ 10 ms

Emissivity ε (channel 1 and 2) .............................. 1.00 (corresponds to 100%)

Transmittance....................................................... 100%

Spot size fill factor................................................. 100%

Serial interface RS232 / 485................................. RS485

Data transmission speed (baud rate).................... 115.2 kBd

Buffer mode .......................................................... off (at “on”: buffer interval: 10 ms, single reading)

Device address ..................................................... 00

Interface delay ...................................................... 00 (for RS232 and RS485)

Maximum value storage........................................ off

Analog output 1..................................................... 4–20 mA, output temperature: measured temperature

Analog output 2..................................................... 4–20 mA, output temperature: no temperature output

Digital input / output 1........................................... set to input: no function

Digital input / output 2........................................... set to input: maximum value storage external clearing

Digital input / output 3 / Analog in......................... set to input: no function

Input debounce time........................................ 100 ms

Output activation time ..................................... 0 ms

Output hold time.............................................. 10 ms

Limit switch output........................................... center of temp. range °C / °F; hysteresis: 10°C / 20°F

Device over temperature................................. 50°C / 120°F; hysteresis: 2°C / 5°F

METIS M3F1

Electrical Connection

Max. 50 mA

0 V

Output

+24 V

100 kΩ

White

Grey

Pink

Blue

Brown

0 V

M3 / H3

0...20 mA

4...20 mA

0...20 mA

4...20 mA

+IOUT1

-IOUT1

+IOUT2

-IOUT2

Green (+)

Yellow (-)

Brown-green (-)

White-green (+)

Note: The outputs are galvanically

isolated from the supply voltage.

4.1.2 Analog Output 1 and 2

The analog outputs are adjustable (e.g. for a temperature dis-

play device) to:

0–20 mA or 4–20 mA

Furthermore, the following adjustments can be done:

Analog output 1always provides the measured temperature

(always the temperature selected and displayed on the de-

vice display and the control window in SensorTools; see also

7.3.2 Control window).

(Note: With older firmware versions, the same settings are

possible as at analog output 2. A firmware update to the lat-

est version eliminates this possibility and prevents, that the output of analog output 1 is accidentally

different to the displayed temperature signal. Firmware update see section 8).

Analog output 2 can be assigned to provide different signals:

- Flame temperature

- 2-color temperature

- 1 channel temperature (optional channel 1 or 2)

- Device temperature

- Control output (= manipulated variable) when equipped with PID controller

4.1.3 Configurable Inputs / Outputs

3 ports are each available as:

Digital output: output of a switching signal (invertible, see under

7.3.3 Various settings Logic NO / NC) at:

- Device ready to operate (device ready and error-free after self-

test)

- Material detection (limit switch turns on when exceeding the

beginning of temperature range)

- Limit switch when a certain temperature threshold is exceeded

or falling below

- Exceeding the maximum allowed device temperature

- Signal strength too low (as dirty window alarm function: enables to detect the degree of contamina-

tion of the pyrometer‘s optics, viewing window or identify interferences (dust...) in the IR sensor’s

sight path and trigger an alarm if necessary).

Digital input: A voltage pulse of 24 V (exception: continuous voltage at "Activate controller"), pulse

length adjustable via software (minimum 3 ms, factory settings 100 ms) under 7.3.3 Configurable

Inputs / Outputs debounce time enables:

- Clear of peak picker (see 6.2.10)

- Load pyrometer configuration (devices with PID

controller also control parameters) (see under

7.3.3 Configurable Inputs / Outputs “pa-

rameter selector” or 7.3.4 Setups).

- Switch on / off laser targeting light (when

equipped with laser targeting light)

(the targeting light will automatically switched off

after 3 minutes if it is not switched off manually.

Adjustable via software under 7.3.3 Laser targeting light settings).

CAUTION, Laser Radiation, Laser Class 2:

Never look into the direct or reflected laser beam.

Do not point the laser to anyone.

If laser radiation hits the eye, the eyes must be intentionally closed and the head

immediately moved out of the beam.

M3 / H3

>10 kOhm

0 V

+24 V

Input 1-3

Push

button

0 V

+24 V

White

Grey

Pink

Blue

Brown

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