Sanmenxia ZX400 User manual

OPERATION MANUAL FOR GAUGE UNIT
ZX400
Sanmenxia ZhongyuanJingmiCo.,Ltd

In order to use the instrument safely, please follow the following instructions
DANGER
⚫Hazardous voltage can cause injury or death.
⚫Do NOT take out the covers unless there is qualified maintenance personnel.
⚫Please turn off the power switch and disconnect the power supply cable before taking
outcovers.
WARNINGS
⚫Hydraulic cylinder can cause injury. when used, driving gage head forward (downward)
or backward (upward) can cause injury. Please make sure the connected machine is not
operating before touching the hydraulic cylinder.
⚫Driven contacts of gage head can cause injury. Please make sure the connected machine is not
operating before touching the gage head contacts.
CAUTIONS
⚫Be sure not to operate this system when the gagging unit and/or control unit are in failure
(such as when the READY signal has gone off).
⚫Heavy load or strong force can deform the covers of control unit.
⚫Do not stand or step on the cover of the unit.
⚫For the sake of safety, the grounding wire of the power supply and all parts must be grounded,
and the outer shell of the controller is located at the screw above the output line
socket.
⚫Operation conditions must be:
1. Operation temperature 0~40 ℃
2. Humidity Less than 90%
3. Vibration Least possible ( less than 0.1G)
⚫Cleaning of the front panel:
1. The front panel is made from an acrylic resin pre-processed for non-glaring.
2. When the panel has smeared, dip a piece of soft cloth into liquid of neutral detergent or anti-
static agent, and wipe the panel with the cloth lightly.

3. Please do NOT use organic solvents such as alcohol to clean the device.
ABOUT CARRYING ABROAD
Due to the various local rules, please inform us before taking this device out of China. Our company
will not be responsible for any overseas accident if there is no declaration.

CONTENTS
1、Introduction ---------------------------------------------------------------1
2、Features---------------------------------------------------------------------2
3、Extension Function-------------------------------------------------------3
4、Interface --------------------------------------------------------------------4
4.1、Measuring Interface --------------------------------------------------5
4.2、Setting Interface -------------------------------------------------------6
4.3、Adjustment Interface--------------------------------------------------7
5、I/O Interface And Connection-------------------------------------------8
6、WSD-100 external receiving power signal table---------------------9
7、Method Of Use--------------------------------------------------------------10

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1、Introduction
Z400 controller is based on the latest digital signal processing system,
using the latest control technology designed for grinding machine processing
on-line monitoring and control of the instrument.
This controller will be processed or after the size of the workpiece, with
electric sensor for measurement, if the use of air momentum meter for
measurement, it needs to be measured through the pneumatic probe and AE
converter. The measurement results are displayed on the LCD touch screen,
and the control signal is sent to the machine at the preset size. It has better
man-machine effect and more intuitive measurement status display. Easy to
operate, display more diversified.

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2、Features
1) Intelligent control:All kinds of calculation and correction can be
carried out within the standard range, or the machining size
correction can be completed automatically under the control of the
machine tool. In the process or after the processing of the
measurement process, display a variety of measurement results and
judge the status of the point, while sending a signal to control the
movement of the machine.
2)Convenient and compact:Using 3.5-inch TFT touch screen LCD
display, embedded installation, low power design. Saving installation
space, energy saving and environmental protection.
3)Good human interface:The display interface is more intuitive and
clear,the display content is more rich and comprehensive, and the
operation is simpler and faster.

- 3 -
4)Good compatibility:In addition to the improvement of control,
display, operation, reliability and signal acquisition accuracy, the new
meter is easy to install and maintain.
5)Optimized design, the whole machine can meet the industrial
interference test.
3、Extension Functions:
1)External compensation:The measured data are compensated and
zeroed according to external input signals.
2)Memory selection: In order to measure the discontinuous surface can set
memory function, such as maximum memory.
3)BCD/ Binary: The digital interface to the machine tool.
4) 485 output.
5) Standard dual-channel sensor input.

- 4 -
4、Interface
Instructions:
ZX400 type active grinding measuring instrument is divided into three
function Windows, measuring, setting and adjusting.The system defaults into
the measurement module.
Click the button to enter the setting window.
Click the button to enter the adjustment window.
Click the button to manually enter the compensation value.
Click the button :Tonic + 。
Click the button :Tonic -。

- 5 -
4.1 Measuring the interface
Measurement interface
Window functions:The measured value of the measuring item is displayed,
adjusted and displayed in digital form.
Instruction:
:Displays the measured value of the measured item.
:Display signal points.
:Display compensation value.

- 6 -
4.2 Setting interface
If you need to change the setting parameters, click the number section,
and the keyboard pops up for setting.
Instruction:
P1 Signal points of rough grinding ;
P2 Signal points of fine grinding;
P3 Light grinding signal points;
P4 The signal point of retreating knife;
Table of contents
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