RaycoWylie i4500 User manual
Instruction Manual
i4500 Crane Information Center
Rated Capacity Indicator for Lattice Cranes
with Load Sensor on Hoisting Rope
(America)
Copyright © 2013
RaycoWylie Systems
All rights reserved.
Wylie Systems
(Rayco Technology Group)
1020 9th Avenue SW
Suite 124
Bessemer, AL
USA 35022
Tel: (205) 481-2080
Fax: (205) 481-2081
Rayco Electronic Systems
(Rayco Technology Group)
2440 Dalton Avenue
Ste-Foy, Qc
CANADA
G1P 3X1
Tel: (418) 266-6600
Fax: (418) 266-6610
Wylie Systems
(Rayco Technology Group)
Drury Lane
St-Leonards on Sea, East Sussex
ENGLAND
TN38 9BA
Tel: (+44) 1-424-421235
Fax: (+44) 1-424-433760
55M4500EBE00A Rev A
Ref: VH June 2013 Ref: A.A
Crane Warning Systems Atlanta
U.S. Distributor for Rayco / Wylie Systems
6175 Hickory Flat Hwy Suite #110-376
Canton, GA 30115
877-672-2951 Toll Free 678-261-1438 fax
www.craneindicators.com website
[email protected] email
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5
i4500 Lattice Boom Crane Instruction Manual
55M4500EBE00A-A55M4500CBF00-A
The purpose of this manual is to provide the customer with the operating
procedures essential for the promotion of proper machine operation for its
intended use. The importance of proper usage cannot be overstressed. All
information in this manual should be read and understood before any attempt is
made to operate the machine.
Since the manufacturer has no direct control over machine application and
operation, conformance with good safety practice in this area is the responsibility
of the user and of the operating personnel.
All procedures herein are based on the use of the system under proper operating
conditions, with no deviations from the original design. Alteration and/or
modication of the equipment are strictly forbidden without written approval from
RaycoWylie Systems.
The i4500 RaycoWylie Systems Crane Information Center must be regarded
only as an aid to the operator. When the parameters are set correctly, the
indicator will warn the crane operator of an approaching overload condition that
could damage the equipment, property, and/or cause injury to the operator or
people working near the crane and its load.
This system must never be used, under any circumstances, as a substitute for the
good judgment of a crane operator when carrying out approved crane-operating
procedures. The crane operator is responsible for the safe operation of the crane.
The indicator equipment will not necessarily prevent crane damage due to
overloading and related causes if not set properly.
Before operating a crane equipped with a RaycoWylie system RCI, the
operator must carefully read the information in both this manual and the crane
manufacturer operator’s manual. He must also be aware of all the federal,
state and local safety standards and regulations applicable to his job. Correct
functioning of the system depends upon routine daily inspection. Any suspected
faults or apparent damage should be immediately reported to the responsible
authority before using the crane.
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7
i4500 Lattice Boom Crane Instruction Manual
55M4500EBE00A-A
Since safety of personnel and proper use of the machine is of primary
concern, different symbols are used throughout this manual to
emphasize certain areas.
The following denitions indicate the level of hazard when these
symbols appear throughout this manual. Whenever one of these
symbols appears in this manual, personnel safety is a concern. Please
take the time to read and understand these denitions!
NOTE: PROVIDES INFORMATION THAT MAY BE OF
SPECIAL INTEREST.
DANGER: INDICATES A POTENTIALLY HAZARDOUS
SITUATION WHICH, IF NOT AVOIDED, COULD RESULT
IN DEATH OR SERIOUS MACHINE DAMAGE.
CAUTION: INDICATES A POTENTIALLY HAZARDOUS
SITUATION WHICH, IF NOT AVOIDED, MAY RESULT IN
MINOR OR MODERATE INJURY AND MINOR MACHINE
DAMAGE. IT MAY ALSO BE USED TO WARN AGAINST
UNSAFE PRACTICES.
IMPORTANT: INDICATES A SITUATION THAT MAY
CAUSE MACHINE DAMAGE.
55M4500EBE00A-A
8
i4500 Lattice Boom Crane Instruction Manual
TABLE OF CONTENTS
EC Declaration of Conformity page 5
Warning page 7
1- GENERAL DESCRIPTION OF THE SYSTEM page 13
1.1 Introduction page 13
1.2 PersonnelQualication page13
1.3 Intended Use of the i4500 System page 13
1.4 Brief Description of the i4500 System page 14
1.4.1 Audible Alarm page 15
1.4.2 Visual Alarms page 15
1.5 Location & Description of Typical Components page 18
1.6 Block Diagram page 19
1.7 Technical Data page 20
2- DETAILLED DESCRIPTION OF THE DISPLAY UNIT page 21
2.1 Main Display (Default Screen) page 21
2.2 Display Box Overview page 22
2.3 Operating Buttons Description page 23
2.4 Main Modes page 25
2.5 Warning Lights and Indicators Location page 26
2.6 Warning Lights and Indicators Description page 27
3- INSTALLATION AND CALIBRATION page 31
4- OPERATING INSTRUCTIONS page 31
4.1 Safety Instructions page 31
4.2 Residual Risks page 32
4.3 Power On page 33
4.4 SystemConguration page34
4.4.1 Duty Selection page 34
4.4.2 Working with Main Boom, 1 or 2 Hoists page 35
4.4.3 Working with Jib, 1 Hoist page 39
4.4.4 Working with Main Boom or Jib page 43
9
i4500 Lattice Boom Crane Instruction Manual
55M4500EBE00A-A
TABLE OF CONTENTS
4.4.5 SystemCongurationInformationScreen page49
4.4.6 SystemSetupCongurationMode page50
4.4.6.1UnitSelection page51
4.4.6.2LanguageSelection page52
4.4.6.3DateandTimeSettings page52
4.4.6.4Night/DayLightMode page53
4.4.6.5BacklightMode page54
4.4.6.6SetandRemoveTare page55
4.4.7-Bypass/RiggingMode page56
4.4.7.1-RiggingMode(MaintenanceandRigging) page56
4.4.7.2-AccessingRiggingMode page57
4.4.7.3-Bypass page57
4.5 OperationalLimits page58
4.5.1-AccessingtheOperationalLimitsSettingMode page59
4.5.2-LimitValueAdjustments page60
4.5.3-Enable/DisableaLimit page61
4.6 RangeLimitingOptions page62
4.6.1-AccessingRangeLimitingMode page64
4.6.2-HeightLimit page65
4.6.3-FreeZone page66
4.6.4-VariableHeightLimit page67
4.6.5-VariableRadiusLimit page69
(Continuedonnextpage)
55M4500EBE00A-A
10
i4500 Lattice Boom Crane Instruction Manual
TABLE OF CONTENTS
5-DIAGNOSTIC & TROUBLESHOOTING page 72
5.1 Diagnostic Menu page 72
5.2 Angle Sensor page 74
5.3 Load Sensor page 74
5.4- Relays page 76
5.5 Slew Sensors (Range Limiting Options) page 77
5.6 Detected Addresses page 77
5.7 Error Messages page 78
5.7.1 Internal Peripherals page 78
5.7.2 External Peripherals page 80
6- INSPECTION AND MAINTENANCE page 84
6.1- Frequent Inspections page 84
6.2- Periodical Inspections page 84
6.3- Rated Load Test page 85
6.4- Maintenance page 86
6.5- Maintenance Procedure page 87
6.6- Adjustments and Repairs page 88
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