PRECISION DIGITAL PD6200 User manual

PRECISION DIGITAL CORPORATION

89 October Hill Road • Holliston MA 01746 USA

Tel (800) 343-1001 • Fax (508) 655-8990

www.predig.com

PD6200 Analog Input Rate/Totalizer

Instruction Manual

•0-20 mA, 4-20 mA, 0-5 V, 1-5 V, ±10 V Inputs

•NEMA 4X, IP65 Front

•Universal 85-265 VAC, or 12/24 VDC Input Power Models

•Large Dual-Line 6-Digit Display, 0.60" & 0.46"

•Dual-Scale for some Level Applications – Single Input

•Sunlight Readable Display Models

•Isolated 24 VDC Transmitter Power Supply

•Signal Input Conditioning for Flow

•Programmable Displays & Function Keys

•Rate Displayed as Units per Second, Minute, Hour, or Day

•Total, Grand Total or Non-Resettable Grand Total

•9-Digit Totalizer with Total Overflow Feature

•32-Point Linearization, Square Root or Exponential Linearization

•Multi-Pump Alternation Control

•2 or 4 Relays + Isolated 4-20 mA Output for Rate/Total/Grand Total

•External 4-Relay & Digital I/O Expansion Modules

•USB, RS-232, & RS-485 Serial Communication Options

•Modbus

RTU Communication Protocol Standard

•Tare

Function

•Configure, Monitor, and Datalog from a PC with

Free MeterView

Pro Software

Model PD6200 Analog Input Rate/Totalizer Instruction Manual

Disclaimer

The information contained in this document is subject to change

without notice. Precision Digital makes no representations or

warranties with respect to the contents hereof; and specifically

disclaims any implied warranties of merchantability or fitness for a

particular purpose.

CAUTION: Read complete

instructions prior to

installation and operation

of the meter.

WARNING: Risk of

electric shock or

personal injury.

Warning

This product is not recommended for life support applications

or applications where malfunctioning could result in personal

injury or property loss. Anyone using this product for such

applications does so at his/her own risk. Precision Digital

Corporation shall not be held liable for damages resulting from

such improper use.

Limited Warranty

Precision Digital Corporation warrants this product against defects in

material or workmanship for the specified period under

“Specifications” from the date of shipment from the factory. Precision

Digital’s liability under this limited warranty shall not exceed the

purchase value, repair, or replacement of the defective unit.

Registered Trademarks

PROVU®and MeterView®Pro are registered trademarks of Precision

Digital Corporation. All other trademarks mentioned in this document are

the property of their respective owners.

www.predig.com

Model PD6200 Analog Input Rate/Totalizer Instruction Manual

Table of Contents

INTRODUCTION ------------------------------------------------------------- 6

ORDERING INFORMATION ---------------------------------------------- 7

SPECIFICATIONS ----------------------------------------------------------- 8

General-------------------------------------------------------------------------------8

Process Input -------------------------------------------------------------------- 10

Rate/Totalizer -------------------------------------------------------------------- 11

Relays ------------------------------------------------------------------------------ 12

Isolated 4-20 mA Transmitter Output ------------------------------------ 13

Modbus®RTU Serial Communications---------------------------------- 13

PDA1044 Digital Input & Output Expansion Module---------------- 14

COMPLIANCE INFORMATION ---------------------------------------- 14

Safety ------------------------------------------------------------------------------- 14

Electromagnetic Compatibility--------------------------------------------- 14

SAFETY INFORMATION ------------------------------------------------ 15

INSTALLATION ------------------------------------------------------------ 16

Unpacking------------------------------------------------------------------------- 16

Panel Mounting Instructions------------------------------------------------ 16

Mounting Dimensions ------------------------------------------------------- 17

Configuration for 12 or 24 VDC Power Option------------------------ 18

Transmitter Supply Voltage Selection (P+, P-) ----------------------- 19

Connections---------------------------------------------------------------------- 19

Connectors Labeling--------------------------------------------------------- 20

Power Connections ---------------------------------------------------------- 20

Signal Connections ---------------------------------------------------------- 21

Modbus RTU Serial Communications ----------------------------------- 22

Relay Connections ----------------------------------------------------------- 22

Switching Inductive Loads-------------------------------------------------- 23

F4 Digital Input Connections----------------------------------------------- 24

4-20 mA Output Connections---------------------------------------------- 24

Analog Output Transmitter Power Supply------------------------------ 24

External Relay & Digital I/O Connections ------------------------------ 25

Interlock Relay Feature ----------------------------------------------------- 26

SETUP AND PROGRAMMING----------------------------------------- 27

Front Panel Buttons and Status LED Indicators --------------------- 28

Display Functions and Messages----------------------------------------- 29

Main Menu ------------------------------------------------------------------------ 33

Setting Numeric Values ------------------------------------------------------ 34

Setting Up the Rate/Totalizer Meter (setup) --------------------------- 35

Model PD6200 Analog Input Rate/Totalizer Instruction Manual

Setting the Input Signal (Input) ------------------------------------------ 36

Setting the Totalizer Features (total)---------------------------------- 36

Setting the Input Units or Custom Tags (units)---------------------- 37

Setting the Decimal Point (dEc pt) -------------------------------------- 38

Programming the Rate/Totalizer (prog) -------------------------------- 38

Multi-Point Calibration & Scaling-------------------------------------- 39

MeterView®Pro Software ----------------------------------------------- 39

Input Calibration Method (InCAL) ------------------------------------- 39

Scaling the Meter (SCALE) ---------------------------------------------- 40

Calibrating the Meter with External Source (Cal)----------------- 41

Time Base, Total Conversion Factor & Total Reset-------------- 42

Setting the Display Parameter & Intensity (dsplay) ----------------- 43

Display Setup Menu --------------------------------------------------------- 44

Setting the Relay Operation (relay) ------------------------------------ 45

Relay Assignment (Assign) ----------------------------------------------- 46

Setting the Relay Action ---------------------------------------------------- 47

Programming Set and Reset Points ------------------------------------- 48

Setting Fail-Safe Operation ------------------------------------------------ 48

Programming Time Delay -------------------------------------------------- 48

Relay Action for Loss of 4-20 mA Input (Loop Break)--------------- 48

Relay and Alarm Operation Diagrams ----------------------------------- 49

High Alarm Operation (Set > Reset)------------------------------------- 49

Low Alarm Operation (Set < Reset)-------------------------------------- 50

High Alarm with Fail-Safe Operation (Set > Reset) ------------------ 51

Low Alarm with Fail-Safe Operation (Set < Reset)------------------- 52

Pump Alternation Control Operation------------------------------------- 53

Rate Relay Sampling Operation ------------------------------------------ 54

Total Relay Sampling Operation------------------------------------------ 54

Signal Loss or Loop Break Relay Operation--------------------------- 55

Time Delay Operation ------------------------------------------------------- 56

Relay Operation Details ------------------------------------------------------ 57

Overview------------------------------------------------------------------------ 57

Relays Auto Initialization---------------------------------------------------- 57

Fail-Safe Operation ---------------------------------------------------------- 57

Front Panel LEDs------------------------------------------------------------- 58

Latching and Non-Latching Relay Operation -------------------------- 58

Non-Latching Relay (Auto)------------------------------------------------- 59

Non-Latching Relay (A-nman) --------------------------------------------- 59

Latching Relay (LatcH) ----------------------------------------------------- 59

Latching Relay (Lt-Clr)---------------------------------------------------- 60

Acknowledging Relays ------------------------------------------------------ 60

Pump Alternation Control Applications (Altern) --------------------- 61

Setting Up the Interlock Relay (Force On) Feature ------------------ 64

Model PD6200 Analog Input Rate/Totalizer Instruction Manual

Scaling the 4-20 mA Analog Output (Aout) ---------------------------- 65

Reset Menu (reset) ------------------------------------------------------------ 66

Control Menu (Contrl)-------------------------------------------------------- 66

Setting Up the Password (pass) ------------------------------------------- 66

Protecting or Locking the Meter------------------------------------------- 67

Total Reset Password & Non-Resettable Total ----------------------- 67

Making Changes to a Password Protected Meter-------------------- 68

Disabling Password Protection-------------------------------------------- 68

Advanced Features Menu---------------------------------------------------- 69

Advanced Features Menu & Display Messages ---------------------- 70

Noise Filter (filter) -------------------------------------------------------- 73

Noise Filter Bypass (bypass)---------------------------------------------- 73

Rounding Feature (round) ------------------------------------------------- 73

Modbus RTU Serial Communications (serial) ---------------------- 74

Select Menu (SElEct) ------------------------------------------------------- 75

Signal Input Conditioning (Functn) -------------------------------------- 75

Low-Flow Cutoff (CutofF) -------------------------------------------------- 77

Totalizer Count Up/Down (Count)---------------------------------------- 77

Analog Output Programming (AoutPr)---------------------------------- 78

Programmable Function Keys User Menu (user)-------------------- 79

Tare (tare)--------------------------------------------------------------------- 80

Internal Source Calibration (ICAL) --------------------------------------- 80

Meter Copy Function (Copy) ----------------------------------------------- 82

Copy Function Requirements------------------------------------------ 83

METER OPERATION ----------------------------------------------------- 84

Front Panel Buttons Operation -------------------------------------------- 84

Function Keys Operation ---------------------------------------------------- 84

F4 Operation --------------------------------------------------------------------- 85

Maximum/Minimum Readings---------------------------------------------- 85

TROUBLESHOOTING---------------------------------------------------- 86

Diagnostics Menu (diag)----------------------------------------------------- 86

Determining Software Version -------------------------------------------- 86

Reset Meter to Factory Defaults ------------------------------------------- 87

Factory Defaults & User Settings----------------------------------------- 88

Troubleshooting Tips --------------------------------------------------------- 91

Alphabetical List of Display Functions & Messages --------------- 92

Model PD6200 Analog Input Rate/Totalizer Instruction Manual

Table of Figures

Figure 1: 1/8 DIN Panel Cutout and Mounting................................... 16

Figure 2: Meter Dimensions - Side View............................................ 17

Figure 3: Meter Dimensions - Top View............................................. 17

Figure 4: Jumper Configuration for 12/24 VDC Power ..................... 18

Figure 5: Transmitter Supply Voltage Selection............................... 19

Figure 6: Connector Labeling for Fully Loaded PD6200.................. 20

Figure 7: Power Connections............................................................. 20

Figure 8: Transmitter Powered by Internal Supply........................... 21

Figure 9: Transmitter Powered by Ext. Supply or Self-Powered..... 21

Figure 10: Voltage Input Connections............................................... 22

Figure 11: Relay Connections ............................................................ 22

Figure 12: AC and DC Loads Protection ........................................... 23

Figure 13: Low Voltage DC Loads Protection................................... 23

Figure 14: F4 Digital Input Connections............................................ 24

Figure 15: 4-20 mA Output Connections........................................... 24

Figure 16: Expansion Modules & DIN Rail Mounting Kit.................. 25

Figure 17: External Relays Module Connections ............................. 25

Figure 18: Digital I/O Module Connections ....................................... 26

Figure 19. Interlock Connection......................................................... 26

Figure 20: Acknowledge Relays w/Function Key or Digital Input ... 60

INTRODUCTION

The PROVU®PD6200 is a multi-purpose, easy to use rate/totalizer ideal for flow

rate, total, and control applications. It accepts current and voltage signals (e.g.

4-20 mA, 0-10 V). Three of the front panel buttons can be custom-programmed for

specific operation.

The basic model includes an isolated 24 VDC transmitter power supply that can

be used to power the input transmitter or other devices. An additional isolated

24 VDC power supply is included with the 4-20 mA output option. A digital input,

F4, is standard.

A fully loaded PD6200 rate/totalizer meter has the following: four SPDT relays,

4-20 mA output, and two 24 VDC power supplies. The PD6200 capabilities may be

enhanced by adding the following external expansion modules: four SPST relays

(creating an eight-relay rate/totalizer), two digital I/O modules with four inputs and

four outputs each, and USB, RS-232 or RS-485 communication adapters.

The eight relays can be used for alarm indication or process control applications.

The 4-20 mA isolated output, Modbus RTU serial communications, and digital I/O

options make the PD6200 an excellent addition to any system.

Model PD6200 Analog Input Rate/Totalizer Instruction Manual

ORDERING INFORMATION

Standard Models

85-265 VAC

Model

12/24 VDC

Model Options Installed

PD6200-6R0 PD6200-7R0 No options

PD6200-6R2 PD6200-7R2 2 relays (PD1102*)

PD6200-6R3 PD6200-7R3 4-20 mA output (PD1103*)

PD6200-6R4 PD6200-7R4 4 relays (PD1104*)

PD6200-6R5 PD6200-7R5 2 relays & 4-20 mA output (PD1105*)

PD6200-6R7 PD6200-7R7 4 relays & 4-20 mA output (PD1107*)

*Model number for replacement option card.

SunBright Display Models

85-265 VAC

Model

12/24 VDC

Model Options Installed

PD6200-6H0 PD6200-7H0 No options

PD6200-6H2 PD6200-7H2 2 relays (PD1102*)

PD6200-6H3 PD6200-7H3 4-20 mA output (PD1103*)

PD6200-6H4 PD6200-7H4 4 relays (PD1104*)

PD6200-6H5 PD6200-7H5 2 relays & 4-20 mA output (PD1105*)

PD6200-6H7 PD6200-7H7 4 relays & 4-20 mA output (PD1107*)

*Model number for replacement option card.

Accessories

Model Description

PDA1002 DIN rail mounting kit for two expansion modules

PDA1004 4 SPST (Form A) relays

PDA1044 4 digital inputs & 4 digital outputs (2 may be connected)

PDA1200 Meter copy cable

PDA1232 RS-232 serial adapter

PDA1485 RS-485 serial adapter

PDA7485-I RS-232 to RS-422/485 isolated converter

PDA8008 USB serial adapter

PDA8232-N USB to RS-232 non-isolated converter

PDA8485-I USB to RS-422/485 isolated converter

PDA2811 1 Meter Plastic NEMA 4X Enclosure

PDA2812 2 Meter Plastic NEMA 4X Enclosure

PDX6901 Suppressor (snubber): 0.01 µF/470 Ω, 250 VAC

Model PD6200 Analog Input Rate/Totalizer Instruction Manual

SPECIFICATIONS

Except where noted all specifications apply to operation at +25°C.

General

DISPLAY Main display: 0.6" (15 mm) high, red LEDs

Second display: 0.46" (12 mm) high, red LEDs

6 digits: each (-99999 to 999999), with lead zero blanking.

DISPLAY

INTENSITY

Eight user selectable intensity levels

DISPLAY

UPDATE RATE

5/second (200 ms)

OVERRANGE Display flashes 999999

UNDERRANGE Display flashes -99999

DISPLAY

ASSIGNMENT

The main (Big) and small (Little) displays may be assigned

to rate, total, grand total, alternate (rate/total, rate/grand

total, rate/units, total/units, and grand total/units), set points,

max/min, units (small display only), and Modbus input.

Additional displays are available if parameter total is off,

and parameter d-SCAL is on: gross, alternating gross/net,

PV1, PV2, and PCT (refer to PD6000 instruction manual

found on www.predig.com).

PROGRAMMING

METHODS

Four front panel buttons, digital inputs, PC and MeterView

Pro software, or cloning using Copy function.

NOISE FILTER Programmable from 2 to 199 (0 will disable filter)

FILTER BYPASS Programmable from 0.1 to 99.9% of calibrated span

RECALIBRATION All ranges are calibrated at the factory. Recalibration is

recommended at least every 12 months.

MAX/MIN

DISPLAY

Max/min readings reached by the process are stored until

reset by the user or until power to the meter is turned off.

PASSWORD Three programmable passwords restrict modification of

programmed settings and two prevent resetting the totals.

Pass 1: Allows use of function keys and digital inputs

Pass 2: Allows use of function keys, digital inputs and editing set/reset points

Pass 3: Restricts all programming, function keys, and digital inputs.

Total: Prevents resetting the total manually

Gtotal: Prevents resetting the grand total manually

NON-VOLATILE

MEMORY

All programmed settings are stored in non-volatile memory

for a minimum of ten years if power is lost.

POWER

OPTIONS

85-265 VAC 50/60 Hz, 90-265 VDC, 20 W max

or jumper selectable 12/24 VDC ±10%, 15 W max

FUSE Required external fuse: UL Recognized, 5 A max, slow

blow; up to 6 meters may share one 5 A fuse

Model PD6200 Analog Input Rate/Totalizer Instruction Manual

ISOLATED

TRANSMITTER

POWER SUPPLY

Terminals P+ & P-: 24 VDC ±10%. 12/24 VDC powered models

selectable for 24, 10, or 5 VDC supply (internal jumper J4).

ProVu Series (PD6200):

85-265 VAC models rated @ 200 mA max, 12/24 VDC powered

models rated @ 100 mA max, @ 50 mA max for 5 or 10 VDC

supply.

ProtEX-MAX (PD8 Series):

All models transmitter supply rated @ 25mA max.

NORMAL MODE

REJECTION

Greater than 60 dB at 50/60 Hz

ISOLATION 4 kV input/output-to-power line

500 V input-to-output or output-to-P+ supply

OVERVOLTAGE

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