Poulan Pro PPH23B48 User manual

REPAIR PARTS MANUAL

MODEL:

PPH23B48

LAWN TRACTOR

ALWAYS WEAR EYE PROTECTION DURING OPERATION

Visit our website: www.poulan-pro.com

WARNING:

READ THIS MANUAL AND FOLLOW ALL

WARNINGSANDSAFETYINSTRUCTIONS.

FAILURETODOSOCANRESULTINSERI-

OUS INJURY.

IMPORTANT MANUAL DO NOT THROW AWAY

427119 02.06.09 SR Printed in the U.S.A.

03076

HOW TO USE THIS MANUAL

This manual is designed to provide the customer with a means to identify the parts on his/her tractor

whenorderingrepairparts. Theillustrationsmayormaynotrepresenttheactualassemblies;therefore,

it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some

hardware and parts are drawn larger in order to more readily identify them.

Each tractor has its own model number.

The model number for your tractor can be found on the fender under the seat.

When ordering parts, always give the following information:

• Product - “Tractor”

• MODEL NUMBER - “

PPH23B48 (96042008100)

”

• Part Number

• Part Description

TABLE OF CONTENTS

SCHEMATIC ................................................................................................................3

ELECTRICAL............................................................................................................4-5

CHASSIS ..................................................................................................................6-7

DRIVE........................................................................................................................8-9

ENGINE.................................................................................................................10-11

STEERING............................................................................................................12-13

SEAT..........................................................................................................................14

DECALS.....................................................................................................................15

MOWER DECK.....................................................................................................16-17

MOWER LIFT.............................................................................................................18

WARRANTY...............................................................................................................19

NOTES

FUSE

STARTER

SOLENOID

BATTERY

ELECTRIC CLUTCH

CLUTCH/BRAKE

(PEDAL UP)

REVERSE SWITCH

(NOT IN REVERSE)

SEAT SWITCH

(NOT OCCUPIED)

SHORTING

CONNECTOR

CHASSIS

HARNESS

IGNITION

UNIT

HOUR

METER

REGULATOR

CHASSIS HARNESS

CONNECTOR

(MATING SIDE)

DASH HARNESS

CONNECTOR

(MATING SIDE)

LIGHT

SWITCH

HEADLIGHTS

STATOR

FUEL

LINE

FUEL SHUT-OFF

SOLENOID

(IF EQUIPPED)

JUNCTION

CONNECTOR

PTO SWITCH

(DISENGAGED)

SPARK

PLUGS GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)

CHARGING SYSTEM OUTPUT

9-16AMPDC@3600 RPM

(OPTIONAL)

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE RE-INSTALLED TO

PROPERLY SECURE YOUR

WIRING.

SCH12

IGNITION SWITCH

CIRCUIT

POSITION

OFF B+A1

RUN/OVERRIDE

B+S+A1

START

M+G+A1

B+A1

RUN

“MAKE”

L+A2

POWER OUTLET

(OPTIONAL)

12V

AMMETER

(OPTIONAL)

BLACK

BLACK /WHITE

ORANGE

RED

BROWN

BLUE

BLACK

BLACKBLACK

BLACK

RED

WHITE

GRAY

BLACK

PTO SWITCH

BLUE BLACK

TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81

SCHEMATIC

TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81

ELECTRICAL

100

227

30 33

79 21

With Service Minder Option

4646

With 12V Outlet Option

103

T11S

102

105

TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt Hex Head 1/4-20 x 3/4

8 186491 Box Battery

16 176138 Switch Interlock Push-In

21 183759 Harness Socket Light w/4152J

22 4152J Bulb Light

24 400253 Cable Battery

25 412894 Cable Starter

26 175158 Fuse

27 73510400 Nut Keps Hex 1/4-20 unc

28 145491 Cable, Ground

29 401545 Switch, Seat

30 193350 Switch, Ign

33 411935 Key/Chain

34 110712X Switch Light / Reset

40 401104 Harness Ign. Dash

41 17720408 Screw Thd Cut 1/4-20 x 1/2

42 131563 Cover, Terminal

43 192507 Solenoid

46 401763 Gauge Hourmeter

50 174651 Switch PTO

55 17060512 Screw Thdrol 5/16-18 x 3/4 TYTT

71 194276 Harness Ign.

79 175242 Socket Asm Bulb Twistlock

90 400724 Cover Terminal Battery

91 190270 Strap Battery Mount Front

99 17670412 Screw Hexwsh Thdrol 1/4-20 x 3/4

100 19091416 Washer 9/32 x 7/8 x 16 Ga.

102 404454 Harness Pigtail

105 407568 Switch Reverse TT Pedal Control

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81

CHASSIS

68 68

228

183

194

236

180

213

218

Chassis-tex_elite-sv-pro_19

189

152 217

235

182

176

175

177

176

176 130 151

137

208

207

186

194

181

196

181

162

138

287

161

233

165

150

TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81

CHASSIS

KEY PART

NO. NO. DESCRIPTION

2 194263 Drawbar

5 199649X428 Dash

14 183393X428 Hood

15 183834X599 Lens Grille LH

18 183395X428 Grille

25 183835X599 Lens Grille RH

34 196125 Plate Engine

36 17060512 Screw 5/16-18 x 3/4

37 414878X417 Fender

52 73680500 Nut Lock 5/16-18

68 17490508 Screw THDROL 5/16-18 x 1/2

130 416358 Screw #10 x 0.750 BOS Thread

137 184921 Bumper Hood

138 193224X428 Cupholder

150 189350 Duct Heat Hood

151 407807 Bracket Pivot

152 199535 Shield Browning/Debris

161 193229X428 Window Fuel

162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc

165 196826 Bracket Support Tank

175 193243 Crossmember

176 400776 Screw 10-24 x 5/8 Wshd Qdrx

177 195227 Bushing Steering

180 195457 Chassis

181 193102X428 Bushing Mtg. Fender Crgo.

182 193057 Dash Lower

183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4

186 183829X428 Insert Grille

189 17000512 Screw 5/16-18 x 3/4

194 73900500 Nut Lock Hex Flange 5/16-18

196 414579 Console Asm. Deck Lift

207 183833 Bezel RH

208 183832 Bezel LH

213 74760512 Bolt 5/16-18 x 3/4

217 409167 Rod Pivot Chassis

218 196395 X-Piece Hood Stop

228 195161 Stud Fastener

233 196539 Bolt Shoulder

235 406129 Spacer Fender

236 73930500 Nut Center lock 5/16-18 unc

287 17600406 Screw Hex Washead 1/4-20 x 3/8

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81

DRIVE

170

171

225

125

drive-tex_K46_pedal_28

73 33

205

116

230

183

205

116

213

221

160

206

207

209

92 125

116

188

161

167

160

159

184

221

186

189

187

190

185

125

226

125

80 125

208

210

214

125

215

153

166

211

222

163

153

216

143

197

196

TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81

DRIVE

KEY PART

NO. NO. DESCRIPTION KEY PART

NO. NO. DESCRIPTION

1 - - - - - - Transaxle, Tufftorq K46BT (Order

PartsfromTransaxleManufacturer)

2 123583X Key

15 19131316 Washer 13/32 x 13/16 x 16 Ga.

17 413678 Spring, Brake

26 199679 Spring Return Cruise

29 403806 Rod, Brake

33 12000001 Ring E

35 197722 Rod, Brake, Park

42 8883R Cover, Foot Pedal

49 72110614 Bolt

50 194327 Pulley Idler Flat

51 73900600 Lock Nut 3/8-16

52 194326 Idler V-Groove 910" Offset

56 130969 V-Belt, Drive

64 197865 Shaft Asm. Pedal Brake Control

73 74490544 Bolt Hex 5/16-18 x 3.75

80 410024 Strap Torque

92 74760520 Bolt Fin Hex 5/16-18 unc x 1.25

99 415742 Rod Spring Bypass

116 73900500 Nut Lock Hex Flange 5/16-18

125 17000512 Screw 5/16-18 x 3/4

143 17490508 Screw 5/16-18 x 1/2

153 4497H Retainer Spring

159 76020412 Pin Cotter 1/8 x 3/4

160 169484 Retainer Clip

161 105709X Spring, Return, Clutch

163 401034 Rod Pedal Control

166 197290 Nut Push .625

167 405257 Latch Brake Parking

170 194322 Keeper Belt Centerspan

171 72110616 Bolt

183 137057 Spacer Axle

184 198403X505 Handle Parking Brake

185 72110622 Bolt

186 194321 Spacer Retainer

187 19133210 Washer

188 194323 Link Clutch Ground Drive

189 194317 Bellcrank Ground Drive

190 194318 Keeper Bellcrank Ground Drive

196 17000616 Screw 3/8-16 x 1

197 195804 Link Clutch Anti-Rotation

205 121748X Washer 25/32 x 1-5/8 x 16 Ga.

206 197867 Bracket Mount Latch Cruise

207 197868 Latch Control Cruise

208 197869 Gear Sector Control Cruise

209 400769 Rod Control Cruise

210 400980 Rockr Asm. Pdeal Control

211 120183X Bearing Nylon

213 400799 x428 Knob control Cruise

214 421263 Pad Pedal Forward

215 197301 x428 Pad Pedal Reverse

216 196131 Bracket Pulley Idler

221 403187 Retainer Spring Clip Handle

222 79212010 Washer 21/32 x 1-1/4 10 Ga.

225 403319 Keeper Belt Transaxle

226 401564 Bracket Mount Torque

230 188967 Washer Harden .793 x 1.637 x 060

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81

ENGINE

SPARK ARRESTER KIT

engine-tex_bs-2cyl_18

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