Poulan Pro 960 41 01-39 Setup guide

425268 Rev. 1 05.05.09 SR .

ILLUSTRATED PARTS LIST

MFG. ID NO. 96041013900

CUSTOMER CATALOG NO. PP18542

PRODUCT NO. 960 41 01-39

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

wheel_art_1-vgt

WHEELS AND TIRES

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

1 532 05 91-92 Cap, Valve, Tire

2 532 06 51-39 Stem, Valve

3 532 12 51-21 Rim Assembly, Front

4 532 05 99-04 Tube, Front

5 532 10 62-22 Tire, Front

6 532 12 49-57 Fitting, Grease

7 532 12 49-59 Bearing, Flange

8 532 19 32-68 Cap, Axle (Front Wheel Only)

9 532 13 84-68 Tire, Rear

10 532 12 49-26 Tube, Rear

11 532 12 51-22 Rim Assembly, Rear

- - 532 14 43-34 Sealant, Tire (10 oz. Tube)

1 532 18 61-63 Decal, Hood RH

2 532 18 61-64 Decal, Hood LH

3 532 18 92-90 Decal, Side Panel

4 532 17 27-40 Decal, Fender

5 532 40 88-32 Decal, Eng H.P.

6 532 40 03-89 Decal, Warning Sym

7 532 15 97-36 Decal, Chassis Hot Muffler

8 532 18 21-66 Decal, Cutfinger

9 532 14 50-05 Decal, Battery Dnge/Poi

10 532 19 63-57 Decal, Deflect Wrn Cutfinger

11 532 15 97-37 Decal, Brake/Clutch Symbol

12 532 16 25-98 Decal, Drawbar Load Limit

13 532 17 27-43 Decal, Steering Wheel

14 532 14 08-37 Decal, Saddle Brake Park

15 532 19 68-41 Decal, Engine Warning

17 532 16 03-96 Decal, V Belt Schem

- - 532 41 12-73 Pad, Footrest RH

- - 532 40 95-05 Pad, Footrest, LH

- - 532 42 52-66 Manual, Operator's (English)

TRACTOR - - MODEL NO. PP18542 (96041013900), PRODUCT NO. 960 41 01-39

DECALS

FUSE

STARTER

SOLENOID

BATTERY

CLUTCH/BRAKE

(PEDAL UP)

REVERSE SWITCH

(NOT IN REVERSE)

SEAT SWITCH

(NOT OCCUPIED)

SHORTING

CONNECTOR

CHASSIS

HARNESS

IGNITION

UNIT

HOUR

METER

CHASSIS HARNESS

CONNECTOR

(MATING SIDE)

DASH HARNESS

CONNECTOR

(MATING SIDE)

FUEL

LINE

FUEL SHUT-OFF

SOLENOID

(IF SO EQUIPPED)

JUNCTION

CONNECTOR

SPARK

PLUGS GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

(OPTIONAL)

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE RE-INSTALLED TO

PROPERLY SECURE YOUR

WIRING.

SCH11

IGNITION SWITCH

CIRCUIT

POSITION

OFF

B+A1

RUN/OVERRIDE

B+S+A1START

M+G+A1

B+A1RUN

“MAKE”

L+A2

ATTACHMENT CLUTCH

(CLUTCH OFF)

BLACK

BLACK /WHITE

BLUE

BLUE BLACK

BLACKBLACK

BLACK

RED

WHITE

GRAY

BLACK

POWER OUTLET

(OPTIONAL)

12V

BLACK

AMMETER

(OPTIONAL)

RED

BLACK

BROWN

HEADLIGHTS

LIGHT SWITCH

ORANGE

LIGHTING SYSTEM OUTPUT

5 AMP AC @ 3600 RPM

ALTERNATOR

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

DIODE

28 VOLTS AC MIN. @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED)

CHARGING SYSTEM OUTPUT

3AMPDC@3600RPM

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR

BRIGHTEST.

TRACTOR - - MODEL NO. PP18542 (96041013900), PRODUCT NO. 960 41 01-39

SCHEMATIC

79 21

T02S

With 12V Outlet Option

103

With Service Minder Option

4646

TRACTOR - - MODEL NO. PP18542 (96041013900), PRODUCT NO. 960 41 01-39

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 532 16 34-65 Battery

2 874 76 04-12 Bolt Hex Head 1/4-20 x 3/4

8 532 19 32-28 Box Battery

16 532 17 61-38 Switch Interlock Push-In

21 532 18 37-59 Harness Socket Light w/4152J

22 532 00 41-52 Bulb Light

25 532 41 28-94 Cable Starter

26 532 17 51-58 Fuse

27 873 51 04-00 Nut Keps Hex 1/4-20 unc

28 532 19 88-85 Cable, Ground

29 532 40 15-45 Switch, Seat

30 532 19 33-50 Switch, Ignition

33 532 41 19-33 Key/Chain

34 532 11 07-12 Switch Light/Reset

40 532 40 10-98 Harness Ignition Dash

41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2

42 532 13 15-63 Cover, Terminal

43 532 19 25-07 Solenoid

55 817 06 05-12 Screw Thdrol 5/16-18 x 3/4 TYTT

71 532 40 04-49 Harness Ignition

79 532 17 52-42 Socket Asm Bulb Twistlock

87 532 19 78-02 Switch Interlock Clutch Cable

90 532 40 07-25 Cover Terminal Battery

92 532 19 66-15 Harness Pigtail Console ROS

93 532 19 25-40 Screw Plastite 10-14 x 2.0

94 532 19 18-34 Module Reverse ROS

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NO. PP18542 (96041013900), PRODUCT NO. 960 41 01-39

ELECTRICAL

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TRACTOR - - MODEL NO. PP18542 (96041013900), PRODUCT NO. 960 41 01-39

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

2 532 19 42-63 Drawbar

5 532 41 17-64 Dash

14 532 19 45-88 Hood

15 532 18 97-54 Lens Grille LH

18 532 18 38-28 Grille (Included Key #'s 15, 25,191)

25 532 18 97-55 Lens Grille RH

36 817 06 05-12 Screw 5/16-18 x 3/4

37 532 42 09-86 Fender

68 817 49 05-08 Screw THDROL 5/16-18 x 1/2

130 532 41 63-58 Screw #10 x 0.750 BOS Thread

137 532 18 49-21 Bumper Hood

138 532 40 97-30 Cupholder

150 532 18 43-22 Duct Heat Hood

151 532 40 78-07 Bracket Pivot

152 532 19 43-29 Shield Browning/Debris

159 817 00 06-12 Screw Hexwsh Thdrol 3/8-16 x 3/4

162 532 14 24-32 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc

175 532 19 32-43 Crossmember

176 532 40 07-76 Screw 10-24 x 5/8 Wshd Qdrx

177 532 19 52-28 Bushing Steering

180 532 19 42-60 Chassis

181 532 40 47-96 Bushing Mtg. Fender Crgo.

182 532 19 30-57 Dash Lower

183 874 78 05-20 Bolt Fin Hex 5/16-18 x 1-1/4

186 532 18 97-53 Insert Grille

194 873 90 05-00 Nut Lock Hex Flange 5/16-18

196 532 4145-81 Console Asm. Deck Lift

197 532 40 91-67 Rod Pivot Chassis

207 532 18 38-33 Bezel RH

208 532 18 38-32 Bezel LH

228 532 19 51-61 Stud Fastener

235 532 40 61-29 Spacer Fender

236 873 93 05-00 Nut Center Lock 5/16-18 unc

287 817 60 04-06 Screw Hex Washead 1/4-20 x 3/8

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NO. PP18542 (96041013900), PRODUCT NO. 960 41 01-39

CHASSIS AND ENCLOSURES

185

172

125

232

233 165166

188

195

125

161

175

192

134

192

157

141

140

139

178

174

176

203

184

167

160

159

166

155

202

drive-tex_peerless_fender_17

116

193

73 26

158

205 33

221

186

189

187

190

183

TRACTOR - - MODEL NO. PP18542 (96041013900), PRODUCT NO. 960 41 01-39

DRIVE

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

1 - - - - - - Transaxle, Peerless 206-565

2 532 12 35-83 Key Square

15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.

17 532 19 72-97 Spring, Brake

22 532 19 76-60 Rod Shift

23 532 17 16-74 Knob

26 532 19 74-55 Spring Brake RTN

29 532 19 72-67 Rod, Brake

33 812 00 00-01 Ring E

35 532 19 77-22 Rod, Brake, Park

37 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.

42 532 12 48-72 Cover, Foot Pedal

49 872 11 06-14 Bolt

50 532 19 43-27 Pulley Idler Flat

51 873 90 06-00 Lock Nut 3/8-16

52 532 19 43-26 Idler V-Groove

56 532 19 43-46 V-Belt, Drive

61 532 12 36-66 Pulley Transaxle

64 532 19 62-00 Shaft Asm. Pedal Brake Control

70 532 41 12-90 Console

73 874 49 05-44 Bolt 5/16-18 Gr. 5

74 532 14 24-32 Screw 1/4 x 1/2

116 873 90 05-00 Nut Lock Hex Flange 5/16-18

125 817 00 05-12 Screw 5/16-18 x 3/4

134 532 19 76-58 Arm Shift

139 874 55 04-12 Bolt 1/4-20 unf Gr. 8 w/Patch

140 810 04 04-00 Washer Lock Hvy Helical 1/4

141 819 09 12-10 Washer 9/32 x 3/4 x 10 Ga.

155 812 00 00-28 Ring Retainer

157 532 10 57-01 Washer Plate Shf

158 532 19 43-52 Keeper T/A

159 876 02 04-12 Pin Cotter 1/8 x 3/4

160 532 16 94-84 Retainer Clip

161 532 10 57-09 Spring, Return, Clutch

165 532 19 62-12 Busing Shaft Brake Hand Control

166 532 19 72-90 Nut Push .625

167 532 40 52-57 Latch Brake Parking

172 532 19 76-57 Strap Torque LH

174 532 19 72-89 Nut Push

175 532 19 62-24 Shaft Asm Shift

176 532 19 62-14 Arm Clevis Rod Shift

178 532 19 74-56 Spring Shift

183 532 13 70-57 Spacer, Axle

184 532 41 12-89 Handle Parking Brake

185 872 11 06-22 Bolt

186 532 19 43-21 Spacer Retainer

187 819 13 32-10 Washer

188 532 19 43-23 Link Clutch Ground Drive

189 532 19 43-17 Bellcrank Ground Drive

190 532 19 43-18 Keeper Bellcrank Ground Drive

192 532 15 03-60 Nut Lock Center 1/4-28

193 817 06 05-12 Screw 5/16-18 x 3/4

195 532 19 73-32 Bracket Brake Rod

202 532 16 62-31 Link Shift

203 819 11 11-16 Washer 11/32 x 11/16 x 16 Ga.

205 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.

221 532 40 31-87 Retainer Spring Clip Handle

232 874 78 07-16 Bolt 7/16-14 x 1 Gr. 5

233 532 40 52-96 Washer Serrated

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NO. PP18542 (96041013900), PRODUCT NO. 960 41 01-39

DRIVE

OPTIONAL EQUIPMENT

Spark Arrester

ENGINEBSCYLTEX?

69 2





TRACTOR - - MODEL NO. PP18542 (96041013900), PRODUCT NO. 960 41 01-39

ENGINE

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