PMA KS 98 User manual
98
KS
KS98
S98K
98KS
8KS9
K
S
9
8
&
LimL
LimH
Xsd
Fnc
y0
a
c
b
d
TS.D
TS.H
TS.Mi
TE.D
TE.H
TE.Mi
t
KS 98 and KS 98plus
Multi-function unit
Functional description
9499 040 50611
Valid from: 8474
Symbols on the instrument
àEC-conformity marking
aCaution, Follow the operating instructions!
All rights reserved. No part of this document may be
reproduced or published in any form or by any means
without prior written permission from the copyright owner.
A publication of:
PMA Prozeß- und Maschinen-Automation GmbH
P.O.Box 310 229
D-34058 Kassel
Germany
2
3
Content
1. Description .............................................7
1.1 Construction ...................................................7
2. Important technical data .....................................9
2.1 Analog inputs rsections 3 and 6.9 .....................................9
2.2 Digital inputs...................................................9
2.3 Outputs rsection 6.10.............................................9
2.4 Control outputs .................................................9
2.5 Supply voltage..................................................9
2.6 Further "modular" in- and outputs .......................................9
2.7 Further external in- and outputs .......................................9
3. Versions ..............................................11
3.1 I/O-modules - for units with modular option c basic card ........................11
4. Front view .............................................13
5. Mounting..............................................15
6. Electrical connections......................................17
6.1 Safety hints...................................................17
6.2 Electromagnetic compatibility ........................................17
6.3 Measurement earth (for grounding interference) .............................17
6.4 Connecting diagram..............................................17
6.5 Analog inputs (rconnecting diagram) ..................................19
6.6 Versions with integrated supply voltage ..................................20
6.7 Digital inputs and outputs (rconnecting diagram).............................20
7. Menu ................................................21
7.1 Short-form dialogue ..............................................21
7.2 Complete dialogue...............................................22
7.3 Selection (switch-on and operating pages) ................................22
7.4 Language selection ..............................................23
7.5 Selection (other pages) ............................................23
7.6 Adjusting values ................................................23
7.7 Calibrating ...................................................24
7.8 Operating modes ...............................................24
8. Maintenance ...........................................25
8.1 Behaviour in case of trouble .........................................25
8.2 Shut-down ...................................................25
8.3 Cleaning ....................................................25
8.4 Further information ..............................................25
9. Scaling and calculating functions ...............................27
9.1 ABSV ( absolute value )............................................27
9.2 ADSU ( addition/subtraction ) ........................................28
9.3 MUDI ( Multiplication / division ) ......................................29
9.4 SQRT ( square root function ) ........................................30
9.5 SCAL ( scaling ) ................................................31
9.6 10EXP (10s exponent) .............................................32
9.7 EEXP (e-function) ...............................................33
9.8 LN (natural logarithm).............................................34
9.9 LG10 (10s logarithm)..............................................35
10. Non-linear functions .......................................37
10.1 GAP (dead band)................................................37
10.2 CHAR (function generator) ..........................................38
4
11. Trigonometric functions .....................................39
11.1 SIN (sinus function) ..............................................39
11.2 COS (cosinus function) ............................................40
11.3 TAN (tangent function) ............................................41
11.4 COT (cotangent function) ...........................................42
11.5 ARCSIN (arcus sinus function)........................................43
11.6 ARCCOS (arcus cosinus function) ......................................44
11.7 ARCTAN (arcus tangent function) ......................................45
11.8 ARCCOT (arcus cotangent function) ....................................46
12. Logic functions ..........................................47
12.1 AND (AND gate) ................................................47
12.2 NOT (inverter) .................................................48
12.3 OR (OR gate) ..................................................49
12.4 BOUNCE (debouncer) .............................................50
12.5 EXOR (exclusive OR gate) ..........................................51
12.6 FLIP (D flipflop).................................................52
12.7 MONO (monoflop) ...............................................53
12.8 STEP (step function for sequencing) ....................................55
12.9 TIME1 (timer)..................................................57
13. Signal converters.........................................59
13.1 AOCTET data type conversion ........................................59
13.2 ABIN (analog ibinary conversion) ....................................65
13.3 TRUNC (integer portion) ...........................................67
13.4 PULS (analog pulse conversion).......................................68
13.5 COUN (up/down counter)...........................................70
13.6 MEAN (mean value formation)........................................72
14. Time functions ..........................................75
14.1 LEAD ( differentiator ) .............................................75
14.2 INTE ( integrator ) ...............................................77
14.3 LAG1 ( filter ) ..................................................79
14.4 DELA1 ( delay time ) ..............................................80
14.5 DELA2 ( delay time ) ..............................................81
14.6 FILT ( filter with tolerance band ) ......................................82
14.7 TIMER ( timer ) .................................................83
14.8 TIMER2 ( timer ) ................................................84
15. Selecting and storage ......................................85
15.1 EXTR ( extreme value selection ) ......................................85
15.2 PEAK ( peak value memory ) .........................................86
15.3 TRST ( hold amplifier ).............................................87
15.4 SELC ( Constant selection )..........................................88
15.5 SELP ( parameter selection ) .........................................89
15.6 SELV1 ( variable selection ) .........................................90
15.7 SOUT ( Selection of output ) .........................................91
15.8 REZEPT ( recipe management ) .......................................92
15.9 2OF3 ( 2-out-of-3 selection with mean value formation ) .........................94
15.10 SELV2 ( cascadable selection of variables ) ................................96
16. Limit value signalling and limiting ...............................97
16.1 ALLP ( alarm and limiting with fixed limits ) ................................97
16.2 ALLV ( alarm and limiting with variable limits )...............................99
16.3 EQUAL ( comparison ) ............................................101
16.4 VELO ( rate-of-change limiting).......................................102
16.5 LIMIT ( multiple alarm ) ...........................................103
16.6 ALARM ( alarm processing ) ........................................104
5
17. Visualization ...........................................105
17.1 VWERT ( display / definition of process values ) .............................105
17.2 VBAR ( bargraph display )..........................................107
17.3 VPARA ( parameter operation ).......................................109
17.4 VTREND ( trend display ) ..........................................111
18. Communication .........................................113
18.1 L1READ ( read level1 data ) .........................................113
18.2 L1WRIT ( write level1 data ).........................................114
18.3 DPREAD ( read level1 data via PROFIBUS ) ................................115
18.4 DPWRIT ( write level1 data via PROFIBUS ) ...............................116
19. KS98+ I/O extensions with CANopen .............................117
19.1 RM 211, RM212 and RM213 basic modules ................................118
19.2 C_RM2x (CANopen fieldbuscoupler RM 201) ...............................119
19.3 RM_DI (RM 200 - (digital input module) ..................................120
19.4 RM_DO (RM 200 - digital output module) .................................121
19.5 RM_AI (RM200 - analog input module) ..................................122
19.6 Potentiometer connection and calibration ................................124
19.7 RM_(RM200 - analog output module) ...................................125
19.8 RM_DMS strain gauge module.......................................126
20. KS 98+ -KS98+ cross communication.............................129
20.1 CRCV (receive mod. block no's 22,24,26,28 no.56) ............................130
20.2 CSEND (Send mod. blockno.'s 21, 23, 25, 27 - No. 57) ..........................131
21. Connection of KS 800 and KS 816 ...............................133
21.1 C_KS8x (KS 800 and KS 816 node function - no. 58) ...........................134
21.2 KS8x (KS 800/ KS 816 controller function - no. 59) ............................135
22. Description of KS98 CAN bus extension ...........................137
22.1 CPREAD (CAN-PDO read function) ....................................141
22.2 CPWRIT (CAN-PDO write function) ...................................142
22.3 CSDO CAN-SDO function .........................................143
23. Programmer ...........................................145
23.1 APROG ( analog programmer ) / APROGD ( APROG data ) .......................145
23.2 DPROG ( digital programmer ) / DPROGD ( DPROG data ) ........................153
24. Controller.............................................159
24.1 CONTR (Controllerfunction with one parameterset) ...........................159
24.2 CONTR+ (Controllerfunction with six parametersets) ..........................160
24.3 PIDMA ....................................................161
24.4 Parameter und Konfiguration für CONTR, CONTR+ und PIDMA. ....................163
24.5 Small controller ABC ...........................................166
24.6 Controller behaviour .............................................169
24.7 Optimizing the controller ..........................................181
24.8 Self-tuning rcontroller adaptation to the process ...........................182
24.9 Controller characteristics and self-tuning with PIDMA .........................187
24.10 Empirical optimization ............................................192
24.11 Set-point functions..............................................193
24.12 Process value calculation..........................................199
25. Inputs ...............................................205
25.1 AINP1 ( analog input 1) ...........................................205
25.2 AINP3...AINP5 ( analog inputs 3...5 )....................................211
25.3 AINP6 ( analog input 6 ) ...........................................212
25.4 DINPUT ( digital inputs ) ..........................................216
26. Outputs ..............................................217
26.1 OUT1 and OUT2 ( process outputs 1 and 2 )................................217
26.2 OUT3 ( process output 3 ) ..........................................218
26.3 OUT4 and OUT5 ( process outputs 4 and 5 )................................219
26.4 DIGOUT ( digital outputs ) ..........................................220
6
27. Additional functions ......................................221
27.1 LED (LED display)...............................................221
27.2 CONST ( constant function ) ........................................222
27.3 INFO ( information function ) ........................................224
27.4 STATUS ( status function ) .........................................225
27.5 SAFE ( safety function ) ...........................................227
28. KS98 I/O extension modules ..................................229
29. Modular I/O - extension-modules...............................231
29.1 TC_INP (analog input card TC, mV, mA)..................................231
29.2 F_Inp (frequency/counter input) ......................................233
29.3 R_Inp (analog input card )..........................................234
29.4 U_INP (analog input card -50...1500mV, 0...10V) .............................236
29.5 I_OUT (analog output card 0/4...20mA, +/-20mA) .............................238
29.6 U_OUT (analog output card 0/2...10V, +/-10V)...............................239
29.7 DIDO (digital input/output card) ......................................240
30. Function management .....................................241
30.1 Memory requirement and calculation time ................................241
30.2 Sampling intervals ..............................................242
30.3 EEPROM data .................................................242
31. Examples .............................................243
31.1 Useful small engineerings..........................................243
31.2 Controller applications ...........................................244
31.3 Standard engineerings ...........................................245
1Description
1.1 Construction
KS98 is a compact automation unit with freely configurable functionality using function blocks.
Each instrument contains a function library from which selection, configuration, parameter setting and combination of
up to 150 function blocks is possible by means of an engineering tool. This permits realization of complex mathematical
calculations, multi-channel control structures and sequencing in one instrument. Various pages are displayed by means
of an LCD (64x128 dots): input and output for analog and digital signals, bargraphs and trends. Communication with
other instruments and systems is possible via an optional digital interface.
Additionally, the introduction of a CANopen interface completes the basic version of KS98 multifunction unit by
wlocal I/O extensibility by means of the PMA RM 200 modular I/O system
wconnection of PMA KS800 / KS816 multiple-channel temperature controllers with CANopren interface
won-site data exchange with other KS98+ units (cross communication)
If necessary, connection of further sensors, actuators, transmitters, burner control systems or machine units, etc. with
CANopen protocol is possible.
9499 040 50611 Description
7 Construction
Description 9499 040 50611
Construction 8
2Important technical data
2.1 Analog inputs rsections 3 and 6.9
INP 1: universal input, configurable for thermocouples, resistance thermometers, tem
perature difference, resistance transducers, DC current and DC voltage
INP 3 and INP 4 (option C): DC current, INP 5: DC current and DC voltage
INP 6: resistance transducer and DC current
2.2 Digital inputs
Opto-coupler for 24 V DC, current sink to IEC 1131 type 1, logic 0 = -3...5 V, logic 1 = 15...30 V, approx. 5 mA
di1 and di2:in all versions,
di3...di7:in option B,
di4...di12:in option C.
2.3 Outputs rsection 6.10
Relay contact rating: 500 VA, 250 V,2Aat48...62 Hz
OUT1,OUT2, relay or current or logic dependent of version,
OUT4,OUT5:
OUT 3 (option C): current
2.4 Control outputs
Opto-coupler, grounded load with common positive control voltage, power 18...32 V DC ß100 mA.
do1...do4:in option B,
do5 and do6:in option C
2.5 Supply voltage
90...260V AC, 48...62 Hz, power consumption approx. 10 VA (equipped with all possible options)
For detailed technical data, see data sheet 9498 737 32133.
2.6 Further "modular" in- and outputs
Further analog and digital inputs and outputs can be provided on the "modular C card"
rsee KS98 I/O-extension modules on page 225 ff
2.7 Further external in- and outputs
Further analog and digital inputs and outputs can be connected via CANopen.
rsee KS98+ I/O extensions with CANopen page 117 ff
9499 040 50611 Important technical data
9 Analog inputs rsections 3 and 6.9
Important technical data 9499 040 50611
Further external in- and outputs 10
Other manuals for KS 98
1
This manual suits for next models
1
Table of contents
Other PMA Measuring Instrument manuals
