Panasonic FP0 Series User manual

PROGRAMMABLE CONTROLLER

FP0

User’s Manual

FP0 User’s Manual

ARCT1F389E-2 ’07.06

ARCT1F389E-2_0706.ai

Matsushita Electric Works, Ltd.http://www.mew.co.jp/ac/e/fasys/

Matsushita Electric Works, Ltd.PROGRAMMABLE CONTROLLER FP0 User’s Manual

ARCT1F389E-2 200706

ACG-M389E-2

Specifications are subject to change without notice. Printed in Japan.

Please contact ..........

Automation Controls Business Unit

쮿Head Office: 1048, Kadoma, Kadoma-shi, Osaka 571-8686, Japan

쮿Telephone: +81-6-6908-1050

쮿Facsimile: +81-6-6908-5781

http://www.mew.co.jp/ac/e/

Matsushita Electric Works, Ltd.

These materials are printed on ECF pulp.

These materials are printed with earth-friendly vegetable-based (soybean oil) ink.

Safety Precautions

Observe the following notices to ensure personal safety or to prevent accidents.

To ensure that you use this product correctly, read this User’s Manual thoroughly before use.

Make sure that you fully understand the product and information on safe.

This manual uses two safety flags to indicate different levels of danger.

WARNING

If critical situations that could lead to user’s death or serious injury is assumed by

mishandling of the product.

-Always take precautions to ensure the overall safety of your system, so that the whole

system remains safe in the event of failure of this product or other external factor.

-Do not use this product in areas with inflammable gas. It could lead to an explosion.

-Exposing this product to excessive heat or open flames could cause damage to the lithium

battery or other electronic parts.

CAUTION

If critical situations that could lead to user’s injury or only property damage is assumed

by mishandling of the product.

-To prevent abnormal exothermic heat or smoke generation, use this product at the values less

than the maximum of the characteristics and performance that are assure in these specifications.

-Do not dismantle or remodel the product. It could lead to abnormal exothermic heat or

smoke generation.

-Do not touch the terminal while turning on electricity. It could lead to an electric shock..

-Use the external devices to function the emergency stop and interlock circuit.

-Connect the wires or connectors securely.

The loose connection might cause abnormal exothermic heat or smoke generation

-Do not allow foreign matters such as liquid, flammable materials, metals to go into the

inside of the product. It might cause exothermic heat or smoke generation.

-Do not undertake construction (such as connection and disconnection) while the power

supply is on.

-This manual and its contents are copylighted.

-You may not copy this manual,in whole or part,without written consent of Matsushita Electric

Works,Ltd.

-Windows and Windows NT are registered trademarks of Microsoft Corporation in the

United States and/or other countries.

-All other company names and product names are trademarks or registered

trademarks of their respective owners.

-Matsushita Electric Works,Ltd. pursues a policy of continuous improvement of the

Design and performan e of its products, therefore,we reserve the right to change the manual/c

product without notice.

Introduction

FP0

Introduction

This manual explains hardware configurations, installation, wiring procedures, I/O

allocations and maintenance.

Before You Start FP0

Before You Start

Installation environment

Do not use the unit where it will be exposed to the following:

Direct sunlight and ambient temperatures outside the

range of 0 Cto55C/32 F to 131 F.

Ambient humidity outside the range of 30% to 85% RH

and sudden temperature changes causing condensation.

Inflammable or corresive gas.

Excessive vibration or shock.

Excessive airborne dust or metal particles

Water in any from including spray or mist.

Benzine, paint thinner, alcohol or other organic solvents

or strong alkaline solutions such as ammonia or caustic

soda.

Influence from power transmission lines, high voltage

equipment, power cables, power equipment, radio

transmitters, or any other equipment that would generate

high switching surges.

Static electricity

In dry locations, excessive static electricity can cause

problems. Before touching the unit, always touch a

grounded piece of metal in order to discharge static

electricity.

Cleaning

Do not use thinner based cleaners because they deform

the unit case and fade the colors.

Power supplies

An insulated power supply with an internal protective

circuit should be used. The power supply for the FP0

control unit operation is a non-insulated circuit, so if an

incorrect voltage is directly applied, the internal circuit

may be damaged or destroyed. If using a power supply

without a protective circuit, power should be supplied

through a protective element such as a fuse.

Before You Start

FP0

iii

Power supply sequence

Have the power supply sequence such that the power

supply of the FP0 control unit turns OFF before the

power supply for I/O.

If the power supply for I/O is turned OFF before the

power supply of FP0 control unit, the FP0 control unit

will detect the input fluctuations and may begin an

unscheduled operation.

Before turning ON the power

When turning ON the power for the first time, be sure to take the precautions given

below.

When carrying out construction, check to make sure that

there are no scraps of wiring, particularly conductive

fragments, adhering to the unit.

Verify that the power supply wiring, I/O wiring, and power

supply voltage are all correct.

Sufficiently tighten the installation screws and terminal

screws.

Set the mode switch to PROG. mode.

Manuals To Be Used FP0

Manuals To Be Used

The required manuals differ according to the units to be used. See the table below.

A: Available

N/A: Not available

Unit type User’s manual

No.ARCT1F389E

Programming manual

No.ARCT1F313E

Manual No.

FP0 Control unit A A N/A

FP0 Expansion unit A A N/A

FP0 Thermocouple unit A A ARCT1F366E

FP0 Analog I/O unit A A ARCT1F390E

FP0 A/D conversion unit A A ARCT1F321E

FP0 D/A conversion unit A A ARCT1F382E

FP0 CC−Link slave unit A A ARCT1F380E

FP0 I/O link unit A A N/A

FP0 Power supply unit A A N/A

−A suffix “−1” is added to the end of manual numbers when the manuals

have been revised. The final number increases for every revision.

−<FPWIN GR Technical Guide Book ARCT1F332E> is supplied with the

standard ladder tool software FPWIN GR.

−<FPWIN Pro Technical Guide Book ARCT1F405E> is supplied with the

programming tool software FPWIN Pro.

Key Point: The PDF versions are provided at our website.

http://www.mew.co.jp/ac/e/fasys/ (User registration is required. Free of charge)

Table of Contents

FP0

Table of Contents

Chapter 1 Overview

1.1 Components 1 −3......................................................

1.1.1 FP0 Control Units 1 −3.........................................

1.1.2 FP0 Expansion Units 1 −4.......................................

1.1.3 Intelligent Units 1 −5............................................

1.1.4 Link Units 1 −5................................................

1.1.5 Power Supply Unit 1 −5.........................................

1.1.6 Options and Additional Parts 1 −6................................

1.2 Expansion Possibilities 1 −7.............................................

1.3 Combination Possibilities 1 −8...........................................

1.3.1 Relay Output Type Units 1 −8....................................

1.3.2 Transistor Output Type Units 1 −9................................

1.4 Programming Tools 1 −10..............................................

1.4.1 Discontinued Products of Programming Tool 1 −10................

Chapter 2 Control Units

2.1 Parts and Terminology 2 −3.............................................

2.1.1 Control Unit Types 2 −4.........................................

2.1.1.1 Status Indicator LEDs 2 −6............................

2.1.1.2 Mode Switch 2 −6...................................

2.1.1.3 Tool Port 2 −6.......................................

2.2 Specifications 2 −7.....................................................

2.2.1 General Specifications 2 −7.....................................

2.2.1.1 Weight 2 −7.........................................

2.2.1.2 Current Consumed by the Control Unit 2 −8.............

2.2.2 Performance Specifications 2 −10...............................

2.2.3 Input Specifications 2 −14......................................

2.2.3.1 Limitations on Number of Simultaneous Input

ON Points 2 −15....................................

2.2.4 Output Specifications 2 −16....................................

2.2.4.1 Relay Output Type 2 −16............................

2.2.4.2 Transistor Output Type 2 −17.........................

2.3 Internal Circuit Diagram 2 −18..........................................

2.3.1 Relay Output Type (C10RS/C10CRS/C10RM/C10CRM/C14RS/

C14CRS/C14RM/C14CRM) 2 −18...............................

2.3.2 Transistor Output Type 2 −19...................................

2.3.2.1 NPN Open Collector Type

(C16T/C16CT/C32T/C32CT/T32CT) 2 −19.............

Table of Contents FP0

2.3.2.2 PNP Open Collector Type

(C16P/C16CP/C32P/C32CP/T32CP) 2 −21............

2.4 Pin Layouts 2 −22....................................................

2.4.1 C10RS/C10CRS/C10RM/C10CRM 2 −22........................

2.4.2 C14RS/C14CRS/C14RM/C14CRM 2 −22........................

2.4.3 C16T/C16CT 2 −23...........................................

2.4.4 C16P/C16CP 2 −24...........................................

2.4.5 C32T/C32CT/T32CT 2 −25.....................................

2.4.6 C32P/C32CP/T32CP 2 −26....................................

2.5 Backing Up the 10 K Step Type 2 −27...................................

Chapter 3 Expansion I/O Units

3.1 Parts and Terminology 3 −3.............................................

3.1.1 Expansion I/O Unit Types 3 −4...................................

3.2 Specifications 3 −6.....................................................

3.2.1 General Specifications 3 −6.....................................

3.2.2 Input Specifications 3 −6........................................

3.2.2.1 Limitations on Number of Simultaneous Input

ON Points 3 −7......................................

3.2.3 Output Specifications 3 −8......................................

3.2.3.1 Relay Output Type 3 −8..............................

3.2.3.2 Transistor Output Type 3 −9...........................

3.3 Internal Circuit Diagram 3 −10..........................................

3.3.1 Relay Output Type (E8RS/E8RM/E16RS/E16RM) 3 −10...........

3.3.2 Transistor Output Type 3 −11....................................

3.3.2.1 NPN Open Collector Type (E16T/E32T) 3 −11...........

3.3.2.2 PNP Open Collector Type (E16P/E32P) 3 −13..........

3.3.3 Expansion Input Units (E8X/E16X) 3 −14.........................

3.3.4 Expansion Output Units 3 −15..................................

3.3.4.1 NPN Open Collector Type (E8YT/E16YT) 3 −15........

3.3.4.2 PNP Open Collector Type (E8YP/E16YP) 3 −17........

3.4 Pin Layouts 3 −18....................................................

3.4.1 E8RS/E8RM 3 −18............................................

3.4.2 E16RS/E16RM 3 −19..........................................

3.4.3 E16T 3 −20..................................................

3.4.4 E16P 3 −21..................................................

3.4.5 E32T 3 −22..................................................

3.4.6 E32P 3 −23..................................................

3.4.7 E8X 3 −24...................................................

3.4.8 E16X 3 −25..................................................

3.4.9 E8YT 3 −26..................................................

3.4.10 E8YP 3 −26..................................................

Table of Contents

FP0

vii

3.4.11 E16YT 3 −27.................................................

3.4.12 E16YP 3 −28.................................................

Chapter 4 S−LINK Control Unit

4.1 Names and Functions 4 −3.............................................

4.2 Specifications 4 −5.....................................................

4.2.1 General Specifications 4 −5.....................................

4.2.2 S−LINK Controller Specifications 4 −6............................

4.3 Wiring the Power Supply 4 −7...........................................

4.3.1 Wiring to Power Supply Connector 4 −7...........................

4.3.2 Wiring to S−LINK Terminal Block 4 −7............................

4.4 Sequence of Turning on Power Supplies 4 −9.............................

4.5 Operation When Power Supply is Turned On 4 −10........................

4.6 S−LINK System Address Recognition 4 −11...............................

4.6.1 Recognizing the Address 4 −11..................................

4.6.2 Address Setting of S−LINK I/O Device 4 −12......................

4.7 Judging Errors from the Error Indicators 4 −13............................

4.8 Judging Errors Address Displays 4 −14..................................

Chapter 5 I/O Allocation

5.1 I/O Number 5 −3.......................................................

5.2 Control Unit 5 −4......................................................

5.3 Expansion I/O Unit 5 −5................................................

Chapter 6 Installation

6.1 Adding Expansion Units 6 −3...........................................

6.2 Important Notes 6 −5...................................................

6.3 Attachment to DIN Rails 6 −8............................................

6.4 Installation Using FP0 Slim Type Mounting Plate 6 −9......................

6.5 Installation Using FP0 Flat Type Mounting Plate 6 −10.....................

Chapter 7 Wiring

7.1 Safety Instructions 7 −3................................................

Table of Contents FP0

viii

7.1.1 Interlock Circuit 7 −3...........................................

7.1.2 Emergency Stop Circuit 7 −3....................................

7.1.3 Start Up Sequence 7 −3........................................

7.1.4 Momentary Power Failures 7 −4.................................

7.1.5 Protecting Power Supply and Output Sections 7 −4.................

7.2 Wiring the Power Supply to the Control Unit 7 −5..........................

7.3 Grounding 7 −7........................................................

7.4 Input Wiring 7 −9......................................................

7.4.1 Sensors 7 −9..................................................

7.4.2 LED-Equipped Reed Switch 7 −10..............................

7.4.3 Two-Wire Type Sensor 7 −10...................................

7.4.4 LED-Equipped Limit Switch 7 −11................................

7.5 Output Wiring 7 −12...................................................

7.5.1 Protective Circuit for Inductive Loads 7 −12.......................

7.5.2 Precautions for Using Capacitive Loads 7 −13....................

7.6 Wiring the Terminal Type 7 −14.........................................

7.7 Wiring the MOLEX Connector Type 7 −16................................

7.8 Wiring the MIL Connector Type 7 −18...................................

7.8.1 Contact Puller Pin for Rewiring 7 −19............................

7.9 Wiring the RS232C Port 7 −20..........................................

Chapter 8 Precautions During Programming

8.1 Use of Duplicated Output 8 −3...........................................

8.1.1 Duplicated Output 8 −3.........................................

8.1.2 When Output is Repeated

with an OT, KP, SET, or RST Instruction 8 −4......................

8.2 Handling BCD Data 8 −5...............................................

8.2.1 BCD Data 8 −5................................................

8.2.2 Handling BCD Data in the PLC 8 −5..............................

8.3 Handling Index Registers 8 −7...........................................

8.3.1 Index Registers 8 −7...........................................

8.3.2 Memory Areas Which can be Modified with Index Registers 8 −7.....

8.3.3 Example of Using an Index Register 8 −8.........................

8.4 Operation Errors 8 −10................................................

8.4.1 Outline of Operation Errors 8 −10...............................

8.4.2 Operation Mode When an Operation Error Occurs 8 −10...........

8.4.3 Dealing with Operation Errors 8 −11..............................

8.4.4 Points to Check in Program 8 −12...............................

8.5 Instruction of Leading Edge Detection Method 8 −13......................

8.5.1 Instructions of Leading Edge Detection Method 8 −13..............

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