Panasonic AFP7PSA1 User manual

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Safety Precautions

Observe the following notices to ensure personal safety or to prevent accidents.

To ensure that you use this product correctly, read this User’s Manual thoroughly before use.

Make sure that you fully understand the product and information on safety.

This manual uses two safety flags to indicate different levels of danger.

If critical situations that could lead to user’s death or serious injury is assumed by

mishandling of the product.

WARNING

-Always take precautions to ensure the overall safety of your system, so that the whole

system remains safe in the event of failure of this product or other external factor.

-Do not use this product in areas with inflammable gas. It could lead to an explosion.

-Exposing this product to excessive heat or open flames could cause damage to the lithium

battery or other electronic parts.

-Battery may explode if mistreated. Do not recharge, disassemble or dispose of fire.

If critical situations that could lead to user’s injury or only property damage is

assumed by mishandling of the product.

CAUTION

-To prevent excessive exothermic heat or smoke generation, use this product at the values

less than the maximum of the characteristics and performance that are assured in these

specifications.

-Do not dismantle or remodel the product. It could cause excessive exothermic heat or smoke

generation.

-Do not touch the terminal while turning on electricity. It could lead to an electric shock.

-Use the external devices to function the emergency stop and interlock circuit.

-Connect the wires or connectors securely.

The loose connection could cause excessive exothermic heat or smoke generation.

-Ground the protective earth (PE) terminal (Class D grounding). Failure to do so could lead to

an electric shock.

-Do not allow foreign matters such as liquid, flammable materials, metals to go into the inside

of the product. It could cause excessive exothermic heat or smoke generation.

-Do not undertake construction (such as connection and disconnection) while the power

supply is on. It could lead to an electric shock.

-This manual and its contents are copyrighted.

-You may not copy this manual, in whole or part, without written consent of Panasonic

Industrial Devices SUNX Co., Ltd.

-Windows is a registered trademark of Microsoft Corporation in the United States and other

countries.

-Ethernet is a registered trademark of Fuji Xerox Co., Ltd. and Xerox Corp.

-All other company names and product names are trademarks or registered trademarks of

their respective owners. PLC_BATPE_ET

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Introduction

Thank you for buying a Panasonic product. Before you use the product, please carefully read

the installation instructions and the users manual, and understand their contents in detail to

use the product properly.

Types of Manual

There are different types of users manual for the FP7 series, as listed below. Please refer to

a relevant manual for the unit and purpose of your use.

The manuals can be downloaded on our website.

Unit name or purpose of

use Manual name Manual code

FP7 Power Supply Unit FP7 CPU Unit Users Manual (Hardware) WUME-FP7CPUH

FP7 CPU Unit Command Reference Manual WUME-FP7CPUPGR

FP7 CPU Unit Users Manual

(Logging Trace Function) WUME-FP7CPULOG

FP7 CPU Unit

FP7 CPU Unit Users Manual (Security Function) WUME-FP7CPUSEC

Instructions for Built-in

LAN Port FP7 CPU Unit Users Manual

(LAN Port Communication) WUME-FP7LAN

Instructions for Built-in

COM Port

FP7 Extension Cassette

(Communication)

(RS-232C/RS485 type)

FP7 series Users Manual (SCU communication) WUME-FP7COM

FP7 Extension Cassette

(Communication)

(Ethernet type)

FP7 series Users Manual (Communication

cassette Ethernet type) WUME-FP7CCET

FP7 Extension (Function)

Cassette

Analog Cassette FP7 Analog Cassette Users Manual WUME-FP7FCA

(Upcoming)

FP7 Digital Input/Output Unit FP7 Digital Input/Output Unit Users Manual WUME-FP7DIO

FP7 Analog Input Unit FP7 Analog Input Unit Users Manual WUME-FP7AIH

FP7 Analog Output Unit FP7 Analog Output Unit Users Manual WUME-FP7AOH

FP7 High-speed counter Unit FP7 High-speed counter Unit Users Manual WUME-FP7HSC

FP7 Pulse Output Unit FP7 Pulse Output Unit Users Manual WUME-FP7PG

(Upcoming)

FP7 Positioning Unit FP7 Positioning Unit Users Manual WUME-FP7POSP

FP7 Serial Communication

Unit FP7 series Users Manual (SCU communication) WUME-FP7COM

PHLS System PHLS System Users Manual WUME-PHLS

Programming Software

FPWIN GR7 FPWIN GR7 Introduction Guidance WUME-FPWINGR7

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Table of Contents

Selection of CPU Units

Note the following points when selecting a CPU unit.

Specification changes of CPU unit

The firmware version of CPU units has been changed in accordance with the extension of

the specifications. Specify units with new model numbers.

Conventional

model number

（Ver.1）

New model number

（Ver.2）

Program

capacity Ethernet

function With Encryption

function No Eencryption

function With Encryption

function

196K steps Available AFP7CPS4E →AFP7CPS41E AFP7CPS41ES

Available AFP7CPS3E →AFP7CPS31E AFP7CPS31ES

120K steps Not available AFP7CPS3 →AFP7CPS31 AFP7CPS31S

The CPU units Ver.2 are upward compatible with the conventional Ver.1.

For using CPU units Ver.2, Ver.2.0 or later version of FPWIN GR7 is required.

For using the projects (programs, comments and configuration data) created for the

conventinal CPUs Ver.1, the projects must be converted to the projects for CPU units Ver.2

using the "Convert PLC Type" function of the tool software.

For using the units released after December 2013 or add-on cassettes, Ver.2 or later version

of CPU unit is required.

The layout of the operation monitor LEDs on the CPU units has been changed.

Regulations on Encryption function in China

Some CPU units have the encryption function which encrypts a part or all parts of programs

in projects.

In China, the types equipped with the encryption function cannot be used as they are subject

to "Regulation of Commercial Encryption Codes". For using machines or systems

incorporating FP7 series in China, or exporting and importing them, select the types without

the encryption function.

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Table of Contents

1. Overview ..............................................................................1-1

1.1 System Configuration .............................................................................1-2

1.1.1 Units........................................................................................................1-2

1.2 Restrictions on Combinations of Units....................................................1-4

1.2.1 Common Restrictions on Each Unit........................................................1-4

1.2.2 Restrictions on the Number of Installed Units.........................................1-4

1.2.3 Restrictions on the Combination of Extension Cassettes.......................1-4

1.2.4 Restrictions on Communication Functions to be Used...........................1-5

1.2.5 Unit to be Used and Applicable Versions of CPU Unit and FPWIN GR71-5

1.3 Selection of Power Supply and Restrictions on Combination.................1-6

1.3.1 Power Supply for Internal Circuit.............................................................1-6

1.3.2 Power Supply for External Circuit ...........................................................1-9

1.4 Programming Tools ..............................................................................1-10

2. Names and Functions of Parts...........................................2-1

2.1 CPU Unit.................................................................................................2-2

2.2 Power Supply Unit..................................................................................2-4

3. I/O Number Allocation.........................................................3-1

3.1 Basics of I/O Allocation...........................................................................3-2

3.1.1 How to Count the I/O Numbers...............................................................3-2

3.1.2 Concept of I/O Number Allocation...........................................................3-2

3.1.3 Occupied I/O Points for Each Unit ..........................................................3-3

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Table of Contents

3.2 Optional Allocation Using FPWIN GR7.................................................. 3-4

3.2.1 Registration of a Unit to be Used and the Starting Word Number..........3-4

3.2.2 Optional Settings in the “Unit Selection” Dialog Box...............................3-6

3.3 Mount Allocation Using FPWIN GR7...................................................... 3-7

3.3.1 Mount Registration of a Unit to be Used and the Starting Word Number3-7

3.3.2 Changing the Starting Word Number......................................................3-8

3.4 Automatic Allocation............................................................................... 3-9

3.4.1 Allocation without Using FPWIN GR7.....................................................3-9

3.5 I/O Map Registration ............................................................................ 3-10

3.5.1 I/O Map Registration .............................................................................3-10

3.5.2 I/O Map Clearance................................................................................3-10

4. Installation and Wiring........................................................4-1

4.1 Installation.............................................................................................. 4-2

4.1.1 Installation Environment and Space........................................................4-2

4.1.2 Attaching Units........................................................................................4-4

4.1.3 DIN Rail Attachment................................................................................4-6

4.2 Wiring the Power Supply........................................................................ 4-8

4.2.1 Common Precautions..............................................................................4-8

4.2.2 Wiring for Power Supply Units ................................................................4-9

4.2.3 Wiring for the Power Supply Part of the CPU Unit................................4-10

4.2.4 Grounding..............................................................................................4-11

4.3 Safety Measures .................................................................................. 4-12

4.3.1 Safety Circuit.........................................................................................4-12

4.3.2 Momentary Power Drop ........................................................................4-12

4.3.3 Alarm Output.........................................................................................4-13

5. Operation.............................................................................5-1

5.1 Before Powering On............................................................................... 5-2

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Table of Contents

iii

5.1.1 Check Points...........................................................................................5-2

5.1.2 Procedures before Starting Operation ....................................................5-3

5.2 RAM/ROM Operation..............................................................................5-4

5.2.1 Transmission of the Project.....................................................................5-4

5.2.2 Operations following Powering On..........................................................5-5

5.2.3 Data Hold During Power Failure .............................................................5-6

5.2.4 Online Editing..........................................................................................5-6

5.3 Backing Up the Project...........................................................................5-7

5.3.1 Transmission from the Execution Memory RAM to the Backup Memory

ROM2......................................................................................................5-7

5.3.2 Transmission from the Backup Memory ROM2 to the Execution Memory

RAM/ROM1.............................................................................................5-8

5.3.3 Operations following Powering On/Off....................................................5-8

5.4 SD Memory Card Operation...................................................................5-9

5.4.1 Preparing SD Memory Cards..................................................................5-9

5.4.2 How to Insert an SD Memory Card.......................................................5-10

5.4.3 Saving an Execution File for SD Memory Card Operation ...................5-11

5.4.4 Provisional Operation by an SD Memory Card.....................................5-12

5.4.5 Transmission from an SD Memory Card to the Execution Memory......5-14

5.4.6 Precautions Concerning SD Memory Card Operation..........................5-15

6. Troubleshooting..................................................................6-1

6.1 Self-Diagnosis Function..........................................................................6-2

6.1.1 CPU Unit's Operation Monitor LED.........................................................6-2

6.1.2 Operation at the Time of Error ................................................................6-2

6.2 What to Do If an Error Occurs ................................................................6-3

6.2.1 ERROR LED Flashes on the CPU Unit ..................................................6-3

6.2.2 PROG Mode Does Not Change to RUN.................................................6-4

6.2.3 ALARM LED Turns ON on the CPU Unit................................................6-4

6.2.4 POWER LED Does Not Turn ON on the Power Supply Unit..................6-5

6.2.5 A Protect Error Message Appears ..........................................................6-5

6.2.6 If Expected Output Is Not Available ........................................................6-6

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Table of Contents

7. Maintenance and Inspection..............................................7-1

7.1 Handling of Backup Battery.................................................................... 7-2

7.1.1 Functions of Backup Battery ...................................................................7-2

7.1.2 Replacement of Backup Battery..............................................................7-3

7.1.3 Lifetime and Replacement Interval of Backup Battery............................7-4

7.2 Inspection............................................................................................... 7-5

8. Specifications......................................................................8-1

8.1 CPU Unit Specifications......................................................................... 8-2

8.1.1 General Specifications ............................................................................8-2

8.1.2 Performance Specifications.....................................................................8-4

8.1.3 CPU Unit Communication Specifications................................................8-6

8.1.4 Operation Memory Area..........................................................................8-8

8.1.5 List of System Relays............................................................................8-10

8.1.6 List of System Data Registers...............................................................8-17

8.1.7 Error Codes Table.................................................................................8-20

8.2 Power Supply Unit Specifications......................................................... 8-24

8.2.1 General Specifications ..........................................................................8-24

8.2.2 Performance Specifications...................................................................8-25

8.2.3 Alarm Output Specifications..................................................................8-25

8.3 Dimensions........................................................................................... 8-26

8.3.1 Power Supply Unit.................................................................................8-26

8.3.2 CPU Unit................................................................................................8-27

8.3.3 Terminal Block Type Unit......................................................................8-27

8.3.4 Connector Type Unit .............................................................................8-28

8.3.5 Serial Communication Unit....................................................................8-29

8.3.6 PHLS Master Unit..................................................................................8-29

8.3.7 End Unit.................................................................................................8-30

8.3.8 Figures of Unit Combination..................................................................8-30

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Overview

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1-2

Overview

1.1 System Configuration

1.1.1 Units

3241

③Digital I/O Units

Model number

AFP7X16DW Remarks

Input 16-point, 12 to 24VDC

AFP7Y16R Output 16-point, Relay

AFP7Y16T Output 16-point, Sink type

AFP7Y16P

Output 16-point, Source type

Model number

AFP7XY64D2T

Remarks

Input 32-point, 24V DC

Output 32-point, Sink type

AFP7X64D2 Input 64-point, 24V DC

AFP7Y64T Output 64-point, Sink type

AFP7Y64P

Output 64-point, Source type

AFP7XY64D2P

Input 32-point, 24V DC

Output 32-point, Source type

Model number

AFP7X32D2 Remarks

Input 32-point, 24V DC

AFP7Y32T Output 32-point, Sink type

AFP7Y32P

Output 32-point, Source type

③Analog I/O Units

Model number

AFP7AD4H Remarks

Input 4ch

AFP7DA4H Output 4ch

①Power Supply Unit

Model number

AFP7PSA1 Remarks

100 to 240V AC, 24W

Model number

AFP7PSA2 Remarks

100 to 240V AC, 43W

②CPU Unit

Model number

AFP7CPS41E

Remarks

196k steps

With Ethernet function

120k steps

With Ethernet function

120k steps

Without Ethernet function

196k steps

With Ethernet function

With Encryption function

120k steps

With Ethernet function

With Encryption function

120k steps

Without Ethernet function

With Encryption function

AFP7CPS31E

AFP7CPS31

AFP7CPS41ES

AFP7CPS31ES

AFP7CPS31S

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

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