Panasonic CZ-256ESMC3 Instruction manual

Intelligent Controller

■Intelligent Controller

■Communication Adaptor

Intelligent Controller

CZ-256ESMC3

Communication Adaptor

CZ-CFUNC2

Panasonic Corporation

Commercial Air-Conditioner Business Unit

★The appearance and speciﬁcations of this unit and the contents of this Technical Data may be changed

without notice due to performance improvement or other reasons.

REFERENCE NO. TD831198-00

TECHNICAL DATA

Issued March 2017 Order No. SBPAC1703004CE

Table of Contents

Page

■Safety Precautions 1

■Note 2

■Fault diagnosis 3

■Various procedures 14

―Display and settings for the communication adaptor board 14

―Communication adaptor microcomputer rewrite procedure 34

―Intelligent Controller software update procedure 36

―Replacement of SD card, and operation procedure at time of failure 37

―Procedure for replacing touch panel LCD 41

―Procedure when adding/removing a unit 44

―Procedure when entering or leaving an area mid-period 45

■Operating Instructions 46

―Intelligent Controller 46

■Installation Instructions 149

―Intelligent Controller 149

―Communication adaptor 154

■Intelligent Controller web settings 162

―Advance check sheet 162

―Web setting 167

―Outgoing email settings 173

■Input of the admin number (password) 175

ー1 ー

When disposing of this unit or other items, please take appropriate measures

such as collecting and erasing internal information to prevent leakage of

condential information.

Safety Precautions

●

Before repair work, please read this “Safety

Precautions” carefully and use the unit correctly.

● The notes shown here are categorized as “

Warning” and “ Caution”, but since they all describe

important contents on safety, be sure to observe

them.

● The display and meaning are as follows.

WARNING

This symbol refers to a hazard or

unsafe practice which can result in

severe personal injury or death.

CAUTION

This symbol refers to a hazard or

unsafe practice which can result in

personal injury or product or property

damage.

● Meaning of symbol

A “warning” or “caution” item.

Content that must not be done (prohibited

item).

Content that must be done (mandatory item).

● After the repair work, make a test run to check

whether there is any error and explain the notes on

use to the customer.

1. Notes on repair

WARNING

When performing disassembly repair, be sure to

stop operation and switch off the earth leakage

breaker.

Failure to do so may cause electric shock.

Be careful not to touch the charging unit when

performing a repair or a circuit inspection that

requires a power supply.

Switch off the earth leakage breaker of the unit

before repair work. Failure to do so may cause

electric shock.

Do not repair electrical parts with wet hands.

Doing so may cause electric shock.

Do not spray detergent spray or water on the

unit.

Doing so may cause electric shock or re due to

malfunction or electrical short circuit.

2. Notes on products after repair

WARNING

Be sure to repair the unit with parts that

are described in the service parts list of the

applicable model and use the appropriate tools.

In addition, never modify the product.

Doing so may cause electric shock, overheating

or re.

When moving the unit, be sure to install it securely.

Inadequate strength or incomplete installation

may cause a fall, electric shock, overheating or

re.

Do not damage or modify the power cord.

Doing so may cause electric shock or re.

Placing heavy objects on the power cord, heating

it, or pulling it, may cause damage.

3. Inspection items after repair

WARNING

Scratched or deteriorated power cords or lead

wires must be replaced. Also, do not connect the

power cord partway. Doing so may cause electric

shock, overheating or re.

CAUTION

Check that product mounting positions, wiring

conditions, and connection state such as

soldering, crimp terminal, and so on are normal.

Failure to do so may cause overheating, re or

electric shock.

TGR-318_ENG.indb 1 2017/04/06 10:42:40

ー2 ー

Note

1. About noise malfunction

Since communication control is performed by pulse signal, it has the property that it is easily affected by external noise.

In normal use, there is no problem since this is taken into consideration on the circuit, but please note that an inuence may

occur depending on the installation state.

Places susceptible to noise Symptoms Measures

1. Area with strong radio waves in the

vicinity of a broadcasting station

2. Near to wireless station

3. Near to use of high-frequency sewing

machines or arc welding machines

4. Hospitals (such as X-ray rooms)

5. Near to plasma or liquid crystal

televisions

1. Stops in the middle of operation

2. The liquid crystal display ickers

Prevent noise from being received by

the signal wiring

↓

· Keep away from source

· Adopt shielded wire

TGR-318_ENG.indb 2 2017/04/06 10:42:40

ー3 ー

Fault diagnosis

Fault Diagnosis Table of Contents

1. Communication error related

2. Screen display related

3. Unit operation related

1-1. [C06] error appears on [Alarm list] screen· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4

1-2. [C17] or [Outdoor C17] error appears on [Alarm list] screen · · · · · · · · · · · · · · · · · · · · · · · 5

1-3. [C19] error appears on [Alarm list] screen· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·5

1-4. [Disc.] error appears on [Alarm list] screen · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·5

2-1. Touch panel LCD does not work (Screen operation is not possible) · · · · · · · · · · · · · · · ·6

2-2. Nothing is displayed on screen · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·· 6

2-3. No indoor unit is displayed on the screen, or the number of units is too small · · · · · · · · · · · · · · 7

2-4. Cannot enter the screen selected in the menu · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7

2-5. Distribution ratio and usage are displayed as 0 · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 7

2-6. Pulse count does not enter properly · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 8

2-7. Cumulative operation time (or distribution ratio) is counted even though the unit has not been operating · · · 9

2-8. Cannot back up or restore to USB memory device (button is greyed out and cannot be pressed) · · · · · · · · · 9

2-9. Intelligent Controller does not start · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 10

2-10. [Config. change] appears on [Alarm list] screen · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 11

2-11. Room temperature display is in error ([I/D unit list] screen) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·11

3-1. Schedule timer does not work properly · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 12

3-2. Unit does not stop (operate) even when Batch stop (startup) input is ON · · · · · · · · · · · · · · · · · · · · 12

3-3. External alarm (operation) output does not turn ON even though unit alarm is detected · · · 13

3-4.

Even if remote controller prohibition is set, function settings can be individually changed by the remote controller

· ·13

TGR-318_ENG.indb 3 2017/04/06 10:42:40

ー4 ー

1. Communication error relatedFault diagnosis

《Note》

The meaning of the symbols below are as follows.

　· Adaptor Communication adaptor

　· MAIN board MAIN board of communication adaptor

1. Communication error related

1-1. [C06] error appears on [Alarm list] screen

1Detection method

If the Intelligent Controller cannot receive data from the communication adaptor board for a certain period of time

or longer, or if in an error is detected in the received data.

2 Diagnosis of failure

1. Communication

adaptor

(Power supply

system)

1-1 Is anything displayed on the 7-segment LED (6) on the board? Yes 2-1

No 1-2

1-2 Is the power switch on the board ON? Yes 1-3

No Turn ON

1-3 Is there a disconnection or open circuit in a connector on the

board?

　· CN 5 (white 6P)

Yes Correct

wiring

No 1-4

1-4 (External adaptor only)

Is there a disconnection or open circuit in a connector on the

power supply board?

　· CN1 (white 5P)

　· CN2 (white 4P / 7P)

Yes Correct

wiring

No 1-5

1-5 Has the fuse (F1) of the board burned out? Yes

Replace the

fuse

No 2-1

2. Communication

adaptor

(Communication

system)

2-1 Is there a disconnection, looseness, an open circuit, or a short

circuit in the wiring of 11P or 12P [ADAPT] (RS485) of the 20P

terminal block CN2?

Yes Correct

wiring

No 2-2

2-2 Is the wiring polarity of 11P, 12P “ADAPT” (RS485) of the 20P

terminal block CN2 correct? (+, -)

Yes 3-1

No Correct

wiring

3. Construction /

settings related

3-1 Did you change the adaptor address settings since the

Intelligent Controller started?

Yes Undo or

check

conguration

No 3-2

3-2 Are the “LINK connect Yes/No” settings correct?

(See the “Display and settings on the communication adaptor

board” section)

Yes 3-3

No Modify

settings

3-3 Is jumper plug CN032 of the communication adaptor at the end

of the crossover wiring set to “B” (with terminating resistance)?

* Built-in board of Intelligent Controller main body set to “B” (with

terminating resistance).

Yes 3-4

No Set it to “B”

3-4 Is jumper plug CN032 of the communication board that's located

not at the end of the crossover wiring set to “A” (with terminating

resistance)?

Yes 3-5

No Set it to “A”

3-5 Are there any of the following types of deciencies in the

construction of the communication adaptor control wiring?

　· Power lines and bundled lines or running in parallel

　· The total extension exceeds 1 km

　· It is not crossover wiring (there is a branch point)

　· Shielded wire is not used

　· The shield is grounded on both sides or not grounded

Yes Reconstruct

properly

No 4

4. Replace the communication adaptor board for which there is an alarm

Or, replace the product main unit

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ー5 ー

1. Communication error relatedFault diagnosis

1-2. [C17] or [Outdoor C17] error appears on [Alarm list] screen

1Detection method

If the communication adaptor cannot receive data from the indoor or O/D unit for a certain period of time or

longer, or if an error is detected in the received data.

2 Diagnosis of failure

1. Unit 1-1 Is there a unit that is turned off? Yes Turn on the

power

No 1-2

1-2 Is there looseness, a disconnection, an open circuit, or a short

circuit in the inter-unit control wiring connection?

Yes Correct

wiring

No 1-3

1-3 Are there any of the following types of deciencies in the

construction of the inter-unit control wiring?

· Running in parallel with power lines

· Branch points exceed 16 places

· The total extension exceeds 1 km

· There is re-branching after branching

· There is a branch point with many branches (“star” or

“octopus” conguration)

· The distance between one branch point and the next branch

point is 2 m or less

· Defective termination resistance settings (too low or too high)

· When shielded wire is used, the shield is grounded on both

sides or not grounded

Yes Reconstruct

properly

No 2-1

2. Intelligent Controller 2-1 Is there looseness, a disconnection, an open circuit, or a

short-circuit in the wiring of 1, 2 (LINK1) or 4, 5 (LINK2) of the

Intelligent Controller's 27P terminal board?

Yes Correct

wiring

No 3

3. Replace the communication adaptor board for which there is an alarm

Or, replace the product main unit

1-3. [C19] error appears on [Alarm list] screen

1Detection method

When there are multiple adaptors with the same address in one communication adaptor control wiring system.

2 Diagnosis of failure

1. Communication

adaptor

1-1 Is there more than one adaptor with the same address in one

communication adaptor control wiring system?

Yes Modify

settings *

No 2-1

Communication

adaptor

control wiring

2-1 Are there any of the following types of deciencies in the

construction of the communication adaptor control wiring?

· Power lines and bundled lines or running in parallel

· The total extension exceeds 1 km

· It is not a crossover wiring (there is a branch point)

· Shielded wire is not used

· The shield is grounded on both sides or not grounded

Yes Reconstruct

properly

No 3

3. Replace the adaptor board for which there is an alarm

Or, replace the product main unit

* After correctly setting the adaptor address, perform [Check conguration] on the Intelligent

Controller screen, to conrm.

* [Check conguration] is displayed under [Settings] → [System settings].

1-4. [Disc.] error appears on [Alarm list] screen

1Detection method

It is the same as for “1-1. [C06] error appears on [Alarm list] screen”. However, if an air conditioner is connected

to the communication adaptor, a “Disc.” error is displayed on that air conditioner (Indoor unit, Outdoor unit).

2 Diagnosis of failure

　Refer to “2 Diagnosis of failure” in 1-1.

TGR-318_ENG.indb 5 2017/04/06 10:42:40

ー6 ー

2. Screen display relatedFault diagnosis

2. Screen display related

2-1. Touch panel LCD does not work (Screen operation is not possible)

2-2. Nothing is displayed on screen

1. Intelligent Controller 1-1 Is [InitCom...] displayed? Yes Wait till it

disappears

No 1-2

1-2 Is the following displayed?

· Checking cong...

Wait...

· Updating cong...

Wait...

· Calculating distribution...

· Please wait a moment now

Yes Wait till it

disappears

No 1-3

1-3 Is it processing one of the following?

· Backup to USB memory device

· Restore from USB memory device

· Distribution calculation processing

Yes Wait till

processing

nishes

No 1-4

1-4 Restart the Intelligent Controller (turn the power off / on) and

wait for it to start up.

Is the touch panel working at this time?

Yes

OK (END)

No 1-5

1-5 Replace touch panel LCD

Or, replace the product main unit

1. Intelligent Controller 1-1 Is the power indicator (green) on the front lit? Yes 1-7

No 1-2

1-2 Is the main power supply ON? Yes 1-3

No Turn ON

1-3 Is power supplied to the power terminal board? Yes 1-4

No Connect the

power supply.

1-4 Is fuse F1 blown? Yes Replace the

power supply

board.

No 1-5

1-5 Is there a disconnection or an open circuit of a connector on

the MAIN board?

· CN5 (white 6P)

· CN9 (white 2P)

Yes

Correct wiring

No 1-6

1-6 Is anything displayed when the main power supply of the

Intelligent Controller is turned OFF once and then turned ON

again?

Yes (END)

No 1-9

1-7 Is anything displayed when you press somewhere on the

screen?

Yes (END)

No 1-8

1-8 Remove the sheet metal cover on the LAN connector

(2 sides).

At this time, is the SD memory card not installed or

defective?

Yes

Insert it correctly,

then turn ON the

power again

No 1-9

1-9 Replace Intelligent Controller

TGR-318_ENG.indb 6 2017/04/06 10:42:40

ー7 ー

2. Screen display relatedFault diagnosis

2-3. No indoor unit is displayed on the screen, or the number of units is too small

2-4. Cannot enter the screen selected in the menu

2-5. Distribution ratio and usage are displayed as 0

If the distribution ratio is 0%, start from “1-1”.

If distribution ratio is displayed, but usage is 0, start from “1-7”.

1. Intelligent

Controller

1-1 Can you perform the basic settings for the indoor unit?

* For the basic settings of an indoor unit, select [I/D unit settings] from

[Settings] → [System settings], check the details of the setting, place a

check in the [Register] eld and register with the [Register] button.

Yes 1-2

No Register

1-2 Is the [No-comm mode] setting set to [YES]?

* [No-comm mode] setting is displayed under [Settings] → [A/C

maintenance] → [A/C communication settings] → [Next].

Yes Set it to “NO”

Check

conguration

No 1-3

1-3 Is the setting of [A/C conctn] set to [None]?Yes Correct the

setting to “ON”

No 1-4

1-4 Are you connecting 17 or more linked air conditioners? Yes Reduce to within

16 links

No 1-5

1-5 What happens when you perform [Check conguration]*?

[Cong. has been chngd

Conrm conguration?] is displayed → [Begin cong]

[The conguration has not changed.] is displayed →Go to 1-6

1-6 Refer to the items “1-1. [C06] error appears on [Alarm list] screen”, “1-2. [C17] or [Outdoor

C17] error appears on [Alarm list] screen” and check all the same contents

* [Check conguration] is displayed under [Settings] → [System settings].

1. Intelligent

Controller

1-1 Are you registering an admin number (password)?

(Settings → System settings → Web user settings)*

* For screens protected by the admin number (password), refer to

the Operating Instructions.

Yes (END)

* When entering each menu on the Intelligent Controller, the PIN is set on the Settings → IntlgtCtrlr maintnce → Initialize screen.

1. Intelligent

Controller

1-1 When performing time slot integration, is the displayed time slot

selection correct?

(RglHour (RglHour 1 to 8) / OutOfHours / SpcfdDay / AllHours)

Yes 1-2

No Select the

correct time

slot

1-2 When conrming the operation time of the indoor unit belonging to

that area under [Oper./Status] → [Accumult/Distrib] → [I/D unit acc.]

screen, are all “0: 00”?

Yes 1-3

No 1-4

1-3 If the operation time is 0:00, the distribution ratio, charge, and usage are all displayed as 0.

(In the case of time distribution) (END)

1-4 Are the area distribution settings completed?

([Settings] → [System settings] → [Area group name settings] screen)

Yes 1-5

No 1-7

1-5 Are the distribution settings of the distribution group completed?

([Settings] → [System settings] → [Distribution group settings] screen)

Yes 1-6

No 1-7

1-6 In the case of an area consisting of all local adaptors, is the

capability value set?

([Settings] → [System settings] → [I/D unit settings] screen)

Yes 1-8

No 1-7

1-7 Set the contents of 1 - 4, 1 - 5, 1 - 6 correctly. (*)

If [0] is still displayed for usage, go to 1-8.

1-8 Is the count from the pulse meter on?

(Check the [Oper./Status] → [Accumult/Distrib] → [Pulse acc.]

screen)

Yes 1-9

No *1

1-9 Is the pulse unit quantity setting complete?

([Settings] → [System settings] → [Pulse meter settings] screen)

Yes

No Apply settings

* 1 Diagnosed as item “2-6. Pulse count does not enter properly”.

TGR-318_ENG.indb 7 2017/04/06 10:42:40

ー8 ー

2. Screen display relatedFault diagnosis

2-6. Pulse count does not enter properly

1. Intelligent Controller 1-1 Is the distribution group correctly set on the [Settings] →

[System Settings] → [Distribution group settings] screen?

Yes 1-2

No Apply settings

1-2 Are you looking at the Cut off data display on the [Oper./

Status] → [Accumult/Distrib] → [Pulse acc.] screen?

(Are the dates (e.g. 08/01 - 08/31) displayed in the upper

right of the screen?)

Yes Look at the

“Current

(calculating)”

display

No 1-3

1-3 When performing time slot totals calculation, is the displayed

time slot selection correct? (RglHour (RglHour 1 to 8) /

OutOfHours / SpcfdDay / AllHours)

Yes 2-1

No Select the

correct time slot

2. Communication

adaptor

2-1 Is the wiring from the pulse meter correctly connected?

Is there a terminal mix-up, disconnection, open circuit, or

short circuit?

(Pi1 to Pi3 of the 27P terminal board on the MAIN board)

Pi1 (7, 8)

Pi2 (7, 9)

Pi3 (7, 10)

Yes 2-2

No Correct wiring

2-2 Remove all the wiring of the pulse meter from the terminal

board, and use a wire, scrap of lead wire, or other

appropriate object to short-circuit the input parts (Pi1 to Pi3)

of the terminal board several times while looking at the [Pulse

acc.] screen of the Intelligent Controller. Does the number

of pulses increase correctly? (It may take several minutes to

update the display)

Yes 3-1

No 2-3

2-4

2-3 Replace MAIN board

2-4

If the distance between the pulse meter and the communication adaptor is 20 m or

more, please use a relay.

Even if the distance is within 20 m, please use a relay if you are concerned about the

effect of noise.

3. Pulse meter 3-1 Is the wiring to the communication adaptor correct?

Is there a terminal on the meter side with a disconnection,

open circuit, short circuit or the like?

Yes 3-2

No Correct wiring

3-2 Is the signal line from the pulse meter denitely a no-voltage

a contact (relay contact)?

* There is polarity in the case of open collector output.

(Number 7 is positive, numbers 8, 9, 10 are negative)

Yes 3-3

No Correct wiring

3-3 Remove the wiring from the terminal section, and short-

circuit the wires with each other several times while looking

at the [Oper./Status] → [Accumult/Distrib] → [Pulse acc.]

screen of the Intelligent Controller. Does the number of

pulses increase correctly?

(It may take several minutes to update the display)

Yes 3-4

No Go back to 2-1

3-4 Is there a mistake in connecting the wattmeter and power

line, or the gas ow meter and fuel gas pipe?

Yes 3-5

No Reconstruct

them correctly

3-5 Is the power amount or gas ow rate per pulse for this model

of pulse meter larger than necessary, or is the setting larger

than necessary?

Yes 3-6

No Change meter

model, or modify

settings

3-6 Investigate the main unit of the pulse meter

TGR-318_ENG.indb 8 2017/04/06 10:42:40

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