Panasonic AFP7MC16EC User manual

Safety Precautions

Observe the following notices to ensure personal safety or to prevent accidents.

To ensure that you use this product correctly, read this User’s Manual thoroughly before use.

Make sure that you fully understand the product and information on safety.

This manual uses two safety flags to indicate different levels of danger.

WARNING

If critical situations that could lead to user’s death or serious injury is assumed by

mishandling of the product.

-Always take precautions to ensure the overall safety of your system, so that the whole

system remains safe in the event of failure of this product or other external factor.

-Do not use this product in areas with inflammable gas. It could lead to an explosion.

-Exposing this product to excessive heat or open flames could cause damage to the lithium

battery or other electronic parts.

CAUTION

If critical situations that could lead to user’s injury or only property damage is

assumed by mishandling of the product.

-To prevent excessive exothermic heat or smoke generation, use this product at the values

less than the maximum of the characteristics and performance that are assured in these

specifications.

-Do not dismantle or remodel the product. It could cause excessive exothermic heat or smoke

generation.

-Do not touch the terminal while turning on electricity. It could lead to an electric shock.

-Use the external devices to function the emergency stop and interlock circuit.

-Connect the wires or connectors securely.

The loose connection could cause excessive exothermic heat or smoke generation.

-Do not allow foreign matters such as liquid, flammable materials, metals to go into the inside

of the product. It could cause excessive exothermic heat or smoke generation.

-Do not undertake construction (such as connection and disconnection) while the power

supply is on. It could lead to an electric shock.

-This manual and its contents are copyrighted.

-You may not copy this manual, in whole or part, without written consent of Panasonic

Industrial Devices SUNX Co., Ltd.

-Windows is a registered trademark of Microsoft Corporation in the United States and other

countries.

-EtherCATis registered trademark and patented technology, licensed by Beckhoff

Automation Gmbh, Germany.

-All other company names and product names are trademarks or registered trademarks of

their respective owners.

PLC_EC

Introduction

Thank you for buying a Panasonic product. Before you use the product, please carefully read

the installation instructions and the user's manual, and understand their contents in detail to

use the product properly.

Types of Manual

•There are different types of user's manual for the FP7 series, as listed below. Please refer to

a relevant manual for the unit and purpose of your use.

•The manuals can be downloaded on our website:

http://industrial.panasonic.com/ac/e/dl_center/manual/

Unit name or purpose of use

Manual name

Manual code

FP7 Power Supply Unit FP7 CPU Unit User's Manual (Hardware) WUME-FP7CPUH

FP7 CPU Unit

FP7 CPU Unit Command Reference Manual WUME-FP7CPUPGR

FP7 CPU Unit User's Manual

(Logging Trace Function) WUME-FP7CPULOG

FP7 CPU Unit User's Manual

(Security Function) WUME-FP7CPUSEC

Instructions for Built-in LAN

Port

FP7 CPU Unit Users Manual

(LAN Port Communication) WUME-FP7LAN

FP7 CPU Unit User's Manual

(Ethernet Add-ons) WUME-FP7CPUETEX

FP7 CPU Unit User's Manual

(EtherNet IP communication) See our web site.

FP7 Web Server Function Manual See our web site.

Instructions for Built-in COM

Port FP7 series User's Manual

(SCU communication) WUME-FP7COM

FP7 Extension Cassette

(Communication)

(RS-232C/RS-485 type)

FP7 Extension Cassette

(Communication)

(Ethernet type)

FP7 series User's Manual

(Communication cassette Ethernet type) WUME-FP7CCET

FP7 Extension (Function)

Cassette

Analog Cassette FP7 Analog Cassette User's Manual WUME-FP7FCA

FP7 Digital Input/Output Unit FP7 Digital Input/Output Unit User's Manual WUME-FP7DIO

FP7 Analog Input Unit FP7 Analog Input Unit User's Manual WUME-FP7AIH

FP7 Analog Output Unit FP7 Analog Output Unit User's Manual WUME-FP7AOH

Types of Manual

Unit name or purpose of use Manual name Manual code

FP7 Thermocouple Multi-analog

Input Unit FP7 Thermocouple Multi-analog Input Unit

FP7 RTD Input Unit

User's Manual WUME-FP7TCRTD

FP7 RTD Input Unit

FP7 Multi Input/Output Unit FP7 Multi Input/Output Unit User's Manual WUME-FP7MXY

FP7 High-speed counter unit FP7 High-speed Counter Unit User's Manual WUME-FP7HSC

FP7 Pulse Output Unit FP7 Pulse Output Unit User's Manual WUME-FP7PG

FP7 Positioning Unit FP7 Positioning Unit User's Manual WUME-FP7POSP

FP7 Serial Communication Unit FP7 series User's Manual

(SCU communication) WUME-FP7COM

PHLS System PHLS System User's Manual WUME-PHLS

Programming Software

FPWIN GR7 FPWIN GR7 Introduction Guidance WUME-FPWINGR7

Items Requiring Particular Attention

iii

Items Requiring Particular Attention

When using FP7 MC Unit in combination with Servo Amplifier A6B/A5B, please note the

followings.

Wiring of Power Supply

To avoid influence of noise, keep the power supply systems of servo amplifier and PLC

separate.

Connection of Over Limit Input

•In the system using FP7 MC Unit and Servo Amplifier A6B/A5B, limit switches are connected

to the general-purpose inputs (SI-MON3 and SI-MON4) of Servo Amplifier A6B/A5B to

enable the control by a high-order PLC (FP7 MC Unit).

•The POT/NOT input of the servo amplifier A6B/A5B cannot be used as the limit input of a

high-order PLC (FP7 MC Unit).

•For using the general-purpose inputs of the servo amplifier A6B/A5B (SI-MON3 and SI-

MON4) as the limit input of a high-order PLC (FP7 MC Unit), parameters of the servo

amplifier A6B/A5B and FP7 MC need to be changed. For details, refer to "4.5 Connection of

Limit and Near Home Switches".

Operation when home return operation is performed

For the home return methods which are based on the home position (Z phase) (i.e. DOG

method 1, DOG method 3, Limit method 1, Z phase method and Stop-on-contact method 2),

the home return operation after shifting to the creep speed is controlled by the servo amplifier

A6B/A5B. During this operation, the high-order PLC (FP7 MC Unit) cannot control the

operation. Please design and evaluate the system to avoid any danger even after shifting to

the creep speed.

Glossary

To make explanations simple, abbreviations are used for the following terms.

Abbreviation

Name

Description

FP7 MC Unit FP7 Motion Control Unit The product name of the unit described in this manual.

CMI Control Motion

Integrator The software for setting parameters of FP7 MC Unit.

As for the following terms, they are expressed differently in software, manuals and

specification concerning FP7 MC Unit and Servo Amplifiers A6B/A5B.

FP7 MC Unit

A6B/A5B

Description

Station address Station alias This shows the unit numbers allocated to slaves on

EtherCAT network. The left two terms have the same

meaning.

- General-purpose

monitor input Five inputs of symbols SI-MON1 to SI-MON5 are allocated

on the A6B/A5B side.

General-purpose input -

On the FP7 MC Unit side, eight signals of A6B/A5B are

treated as "general-purpose input" and can be monitored

through the unit memory.

NOT, POT, HOME, SI-MON1 to SI-MON5

For using it in combination with FP7 MC Unit, SI-MON3 and

SI-MON4 are used as limit inputs. NOT and POT are not

used.

- General-purpose output On the A6B/A5B side, one output of symbol EX-OUT1 is

allocated.

General-purpose

output -

On the FP7 MC Unit side, one signal to A6B/A5B is treated

as "general-purpose output" and can be written through the

unit memory.

EX-OUT1

Table of Contents

1. Unit Functions and Restrictions........................................1-1

1.1 Functions of Motion Control Unit ............................................................1-2

1.1.1 Functions of Unit.....................................................................................1-2

1.1.2 List of Models..........................................................................................1-3

1.2 Restrictions.............................................................................................1-4

1.2.1 Supported Functions...............................................................................1-4

1.2.2 Restrictions by Power Consumption in FP7 System...............................1-5

1.2.3 Applicable Versions of FPWIN GR7 and FP7 Units................................1-5

1.3 System Configuration .............................................................................1-6

1.3.1 Example of System Configuration...........................................................1-6

1.3.2 Type of Software.....................................................................................1-7

1.4 Mechanism of Processing.......................................................................1-8

1.4.1 Schematic View.......................................................................................1-8

1.4.2 Operation When Power Supply Turns On...............................................1-9

1.4.3 Start/Stop by User Programs..................................................................1-9

2. Names and Functions of Parts...........................................2-1

2.1 Names and Functions of Parts ...............................................................2-2

2.1.1 Names and Functions of Parts................................................................2-2

2.1.2 Operation Monitor LEDs..........................................................................2-3

2.1.3 ESM (State Transition Diagram).............................................................2-4

3. Installation and Wiring........................................................3-1

3.1 Setting of Node Address (ID)..................................................................3-2

Table of Contents

3.1.1 Type of Setting Method...........................................................................3-2

3.1.2 Settings of Servo Amplifier MINAS A6B/A5B..........................................3-2

3.1.3 Setting by Software CMI..........................................................................3-4

3.1.4 Node Address Setting and State Confirmation.......................................3-7

3.2 Connection of Network......................................................................... 3-11

3.2.1 Wiring ....................................................................................................3-11

3.2.2 Precautions on Wiring...........................................................................3-11

3.3 Connection of Servo Amplifier.............................................................. 3-13

3.3.1 Connection of Input Signals..................................................................3-13

4. Basic Procedure..................................................................4-1

4.1 Section Details ....................................................................................... 4-2

4.2 Registration in I/O Map........................................................................... 4-3

4.2.1 Creation of I/O Map.................................................................................4-3

4.2.2 Download of I/O Map...............................................................................4-4

4.2.3 Storage of I/O map..................................................................................4-4

4.2.4 Confirmation of I/O Allocation .................................................................4-4

4.2.5 Confirmation of Slot Numbers.................................................................4-5

4.3 Setting of Used Axes.............................................................................. 4-6

4.3.1 Registration of Used Axes.......................................................................4-6

4.4 Setting of Network Configuration.......................................................... 4-10

4.4.1 Registration of Slaves (Offline) .............................................................4-10

4.4.2 Registration of Slaves (Online) .............................................................4-12

4.4.3 Setting of Station Addresses and Axis Numbers..................................4-14

4.4.4 Download to FP7 MC Unit.....................................................................4-17

4.4.5 Restarting Power Supplies and Checking Communication State.........4-19

4.5 Connection of Limit and Near Home Switches..................................... 4-21

4.5.1 Connection of Input Signals..................................................................4-21

4.5.2 Pin Assignment Setting of Servo Amplifier............................................4-22

4.5.3 Checking Servo Amplifier Input State ...................................................4-24

4.5.4 Settings of FP7 MC Unit........................................................................4-25

Table of Contents

vii

4.5.5 Download to FP7 MC Unit.....................................................................4-26

4.5.6 Checking Input State.............................................................................4-26

4.6 Saving and Managing Files ..................................................................4-27

4.6.1 File Type................................................................................................4-27

4.6.2 Saving as CMI Files..............................................................................4-27

4.6.3 Export to CSV Files...............................................................................4-28

5. Settings of FP7 MC Unit Using CMI Tool..........................5-1

5.1 FP7 MC Unit Common Settings..............................................................5-2

5.1.1 FP7 MC Unit Common Settings Dialog Box ...........................................5-2

5.1.2 FP7 MC Unit Common Settings Parameters..........................................5-3

5.2 Axis Parameter Settings.........................................................................5-6

5.2.1 Setting by CMI.........................................................................................5-6

5.2.2 Axis Parameters (Basic Setup)...............................................................5-7

5.2.3 Axis Parameters (Options)......................................................................5-8

5.2.4 Axis Parameters (Operation).................................................................5-10

5.3 Positioning Table Setting......................................................................5-13

5.3.1 Construction of Positioning Tables........................................................5-13

5.3.2 Operation Patterns and Tables.............................................................5-16

5.4 Synchronous Parameter and Cam Pattern Settings.............................5-17

5.4.1 Synchronous Parameter Settings .........................................................5-17

5.4.2 Cam Pattern Setting..............................................................................5-18

5.5 Confirmation of Setting Contents..........................................................5-19

5.5.1 Check on Parameter Data.....................................................................5-19

5.5.2 Comparison of Parameter Information..................................................5-20

5.6 Transfer of Parameters.........................................................................5-21

5.6.1 Writing Parameters to Unit....................................................................5-21

Table of Contents

viii

6. Data Transfer to MC Unit and Test Operation ..................6-1

6.1 Before Turning On the Power................................................................. 6-2

6.2 Power-on and Power-off Sequences...................................................... 6-3

6.2.1 Procedure for Turning On the Power......................................................6-3

6.2.2 Procedure for Turning Off the Power......................................................6-3

6.3 Checking While the Power is ON........................................................... 6-4

6.3.1 Items to Check When the Power is ON...................................................6-4

6.3.2 Checking Network Communication State................................................6-5

6.3.3 Checking the Safety Circuit by the PLC Unit...........................................6-6

6.3.4 Checking the Operation of Near Home Input..........................................6-7

6.3.5 Checking Rotating and Moving Directions and Moving Distance ...........6-7

6.4 Monitor Function of CMI......................................................................... 6-8

6.4.1 Status Monitor .........................................................................................6-8

6.4.2 Data Monitor..........................................................................................6-10

6.5 Tool Operation Function of CMI........................................................... 6-12

6.5.1 Tool Operation Function........................................................................6-12

6.5.2 Serve ON/OFF with Tool Operation Function.......................................6-14

6.5.3 JOG Operation with Tool Operation Function.......................................6-16

6.5.4 Home Return by Tool Operation Function............................................6-18

6.5.5 Positioning by Tool Operation Function................................................6-20

6.5.6 Teaching by Tool Operation Function...................................................6-23

7. Creation of User Programs ................................................7-1

7.1 How to Create User Programs............................................................... 7-2

7.1.1 Basic Configuration of Program ..............................................................7-2

7.2 Overview of Programs............................................................................ 7-4

7.2.1 Reading Data From Input Control Area...................................................7-4

7.2.2 Servo ON/OFF Control Program.............................................................7-5

7.2.3 Start Enabled Program............................................................................7-6

7.2.4 Each Control Programs...........................................................................7-6

Other manuals for AFP7MC16EC

This manual suits for next models

Table of contents

Other Panasonic Controllers manuals

Panasonic

Panasonic WV-ASM100 User manual

Panasonic

Panasonic SQ4-C11 User manual

Panasonic

Panasonic FP0 Series User manual

Panasonic

Panasonic FP2 Series User manual

Panasonic

Panasonic HG-SC User manual

Panasonic

Panasonic FP7 Series User manual

Panasonic

Panasonic WVCU161C - SYSTEM CONTROLLER User manual

Panasonic

Panasonic minas a series User manual

Panasonic

Panasonic MINAS S-series User manual

Panasonic

Panasonic CZ-ANC3 User manual

Panasonic

Panasonic WVCU550C - SYSTEM CONTROLLER UNIT User manual

Panasonic

Panasonic FP3 User manual

Panasonic

Panasonic FP-I4C User manual

Panasonic

Panasonic KT4R User manual

Panasonic

Panasonic FP7 Series User manual

Panasonic

Panasonic FP2-PP2T User manual

Panasonic

Panasonic FP E Series User manual

Panasonic

Panasonic CZ-RELC2 User manual

Panasonic

Panasonic AFP7X16DW User manual

Panasonic

Panasonic AAD03011 User manual

Panasonic

Panasonic FP7 Series User manual

Panasonic

Panasonic FP7 Series User manual

Panasonic

Panasonic CZ-CAPE2 Quick guide

Panasonic

Panasonic FP-E Owner's manual

Popular Controllers manuals by other brands

Digiplex

Digiplex DGP-848 Programming guide

YASKAWA

YASKAWA SGM series user manual

Sinope

Sinope Calypso RM3500ZB installation guide

Isimet

Isimet DLA Series Style 2 Installation, Operations, Start-up and Maintenance Instructions

LSIS

LSIS sv-ip5a user manual

Rockwell Automation

Rockwell Automation 1769-L31 installation instructions

Airflow

Airflow Uno hab Installation and operating instructions

ABB

ABB ACS580-01 drives Hardware manual

Emerson

Emerson SW93 owner's manual

AutoAqua

AutoAqua Smart ATO micro SATO-120P manual

Samson

Samson Type 5824 Mounting and operating instructions

Alpha IP

Alpha IP MIOB 21001 manual

Siemens

Siemens OpenAir GMA 1 Series Mounting instructions

Surecom

Surecom SR-629 user manual

Fishman

Fishman TriplePlay installation guide

Regulus

Regulus SRS1 T Installation and operation manual

3M MicroTouch EX113 reference guide

KUHN

KUHN TKS user manual