Mitsubishi QD75P1N User manual

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SAFETY PRECAUTIONS

(Read these precautions before using this product.)

Before using this product, please read this manual and the relevant manuals carefully and pay full

attention to safety to handle the product correctly.

The precautions given in this manual are concerned with this product only. For the safety precautions of

the programmable controller system, refer to the user’s manual for the CPU module used.

In this manual, the safety precautions are classified into two levels: " !WARNING" and " !CAUTION".

Indicates that incorrect handling may cause hazardous conditions,

resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions,

resulting in minor or moderate injury or property damage.

Under some circumstances, failure to observe the precautions given under " !CAUTION" may lead to

serious consequences.

Observe the precautions of both levels because they are important for personal and system safety.

Make sure that the end users read this manual and then keep the manual in a safe place for future

reference.

[Design Precautions]

!WARNING

Provide a safety circuit outside the programmable controller so that the entire system will

operate safely even when an external power supply error or programmable controller fault

occurs.

Failure to observe this could lead to accidents for incorrect outputs or malfunctioning.

(1) Configure an emergency stop circuit and interlock circuit such as a positioning upper

limit/lower limit to prevent mechanical damage outside the programmable controller.

(2) The machine OPR operation is controlled by the OPR direction and OPR speed data.

Deceleration starts when the near-point dog turns ON. Thus, if the OPR direction is

incorrectly set, deceleration will not start and the machine will continue to travel. Configure

an interlock circuit to prevent mechanical damage outside the programmable controller.

(3) When the module detects an error, normally deceleration stop or sudden stop will take

place according to the parameter stop group settings.

Set the parameters to the positioning system specifications.

Make sure that the OPR parameter and positioning data are within the parameter setting

values.

WARNING

CAUTION

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[Design Precautions]

!CAUTION

Do not bundle or adjacently lay the connection cable connected to the module external I/O

signals or drive unit with the main circuit line, power line, or the load line other than that for the

programmable controller. Separate these by 100mm as a guide. Failure to observe this could

lead to malfunctioning caused by noise, surge, or induction.

[Mounting Precautions]

!CAUTION

Use the programmable controller in an environment that meets the general specifications

contained in QCPU User's Manual(Hardware Design, Maintenance and Inspection) to use.

Using this programmable controller in an environment outside the range of the general

specifications may cause electric shock, fire, malfunction, and damage to or deterioration of the

product.

While pressing the installation lever located at the bottom of module, insert the module fixing

tab into the fixing hole in the base unit until it stops. Then, securely mount the module with the

fixing hole as a supporting point.

Incorrect loading of the module can cause a malfunction, failure or drop.

When using the programmable controller in the environment of much vibration, tighten the

module with a screw.

Tighten the screw in the specified torque range.

Undertightening can cause a drop, short circuit or malfunction.

Overtightening can cause a drop, short circuit or malfunction due to damage to the screw or

module.

Completely turn off the externally supplied power used in the system before mounting or

removing the module.

Not doing so may damage the product.

[Wiring Precautions]

!WARNING

Always confirm the terminal layout before connecting the wires to the module.

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[Wiring Precautions]

!CAUTION

Use applicable solderless terminals and tighten them within the specified torque range. If any

spade solderless terminal is used, it may be disconnected when the terminal screw comes

loose, resulting in failure.

Tighten the connector screws within the specified torque range.

Undertightening can cause short circuit, fire, or malfunction.

Overtightening can damage the screw and/or module, resulting in drop, short circuit, fire, or

malfunction.

Connectors for external devices must be crimped with the tool specified by the manufacturer, or

must be correctly soldered. Incomplete connections may cause short circuit, fire, or malfunction.

When disconnecting the cable from the module, do not pull the cable by the cable part.

For the cable with connector, hold the connector part of the cable.

Pulling the cable connected to the module may result in malfunction or damage to the module

or cable.

Prevent foreign matter such as dust or wire chips from entering the module. Such foreign matter

can cause a fire, failure, or malfunction.

A protective film is attached to the top of the module to prevent foreign matter, such as wire

chips, from entering the module during wiring. Do not remove the film during wiring. Remove it

for heat dissipation before system operation.

[Startup/Maintenance Precautions]

!WARNING

Completely turn off the externally supplied power used in the system before cleaning or

tightening the screws.

Failure to turn all phases OFF could lead to electric shocks.

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[Startup/Maintenance Precautions]

!CAUTION

Never disassemble or modify the module.

Failure to observe this could lead to trouble, malfunctioning, injuries or fires.

Completely turn off the externally supplied power used in the system before installing or

removing the module.

Failure to turn all phases OFF could lead to module trouble or malfunctioning.

Do not install/remove the module to/from the base unit, or the terminal block to/from the module

more than 50 times after the first use of the product. (IEC 61131-2 compliant)

Failure to do so may cause malfunction.

Before starting test operation, set the parameter speed limit value to the slowest value, and

make sure that operation can be stopped immediately if a hazardous state occurs.

Always make sure to touch the grounded metal to discharge the electricity charged in the body,

etc., before touching the module.

Failure to do so may cause a failure or malfunctions of the module.

[Precautions for use]

!CAUTION

Note that when the reference axis speed is designated for interpolation operation, the speed of

the partner axis (2nd axis, 3rd axis and 4th axis) may be larger than the set speed (larger than

the speed limit value).

[Disposal Precautions]

!CAUTION

When disposing of the product, handle it as industrial waste.

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•CONDITIONS OF USE FOR THE PRODUCT •

(1) Mitsubishi programmable controller ("the PRODUCT") shall be used in conditions;

i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or

serious accident; and

ii) where the backup and fail-safe function are systematically or automatically provided outside of the

PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT.

(2) The PRODUCT has been designed and manufactured for the purpose of being used in general

industries.

MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT NOT LIMITED

TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT, WARRANTY, TORT,

PRODUCT LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO

PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT

INTENDED OR EXCLUDED BY INSTRUCTIONS, PRECAUTIONS, OR WARNING CONTAINED IN

MITSUBISHI'S USER, INSTRUCTION AND/OR SAFETY MANUALS, TECHNICAL BULLETINS AND

GUIDELINES FOR the PRODUCT.

("Prohibited Application")

Prohibited Applications include, but not limited to, the use of the PRODUCT in;

yNuclear Power Plants and any other power plants operated by Power companies, and/or any other

cases in which the public could be affected if any problem or fault occurs in the PRODUCT.

yRailway companies or Public service purposes, and/or any other cases in which establishment of a

special quality assurance system is required by the Purchaser or End User.

yAircraft or Aerospace, Medical applications, Train equipment, transport equipment such as Elevator

and Escalator, Incineration and Fuel devices, Vehicles, Manned transportation, Equipment for

Recreation and Amusement, and Safety devices, handling of Nuclear or Hazardous Materials or

Chemicals, Mining and Drilling, and/or other applications where there is a significant risk of injury to

the public or property.

Notwithstanding the above, restrictions Mitsubishi may in its sole discretion, authorize use of the

PRODUCT in one or more of the Prohibited Applications, provided that the usage of the PRODUCT is

limited only for the specific applications agreed to by Mitsubishi and provided further that no special

quality assurance or fail-safe, redundant or other safety features which exceed the general

specifications of the PRODUCTs are required. For details, please contact the Mitsubishi

representative in your region.

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REVISIONS

The manual number is given on the bottom left of the back cover.

Print Date Manual Number Revision

Dec., 1999 SH (NA)-080058-A First edition

Oct., 2000 SH (NA)-080058-B Addition of function version B

(Overall revisions based on the Japanese Manual Version

SH-080047-E)

Jun., 2001 SH (NA)-080058-C The software package names (GPP function software package,

QD75 software package) have been replaced by the product names

(GX Developer, GX Configurator-QP) for standardization.

Partial corrections and additions

CONTENTS, About Manuals, Generic Terms and Abbreviations,

Section 1.4, Section 2.2, Section 2.3, Section 3.2.2 to Section 3.2.4,

Section 3.3.2, Section 3.3.3, Section 3.4.1, Section 3.4.3, Section

3.4.4, Section 4.1.2, Section 4.3, Section 5.1.2, Section 5.1.3, Section

5.2.3, Section 5.2.5, Section 5.6.2, Section 5.7.1, Section 6.2 to

Section 6.4, Section 6.5.3, Section 7.2, Section 8.2.2, Section 8.2.5,

Section 8.2.6, Section 9.1.2, Section 9.2.1, Section 9.2.16, Section

9.2.17, Section 10.3.2, Section 10.6.2, Section 11.2.3, Section 11.3.3,

Section 11.3.4, Section 11.4.3, Section 12.1.1, Section 12.5 to Section

12.7, Section 13.1, Section 13.3, Section 13.4, Section 14.2 to Section

14.7, Section 15.1, Section 15.2, Section 15.4, Appendix 1, Appendix

9.2, Appendix 11, INDEX

Apr., 2003 SH (NA)-080058-D Partial corrections and additions

SAFETY INSTRUCTIONS, CONTENTS, Component List,

Section 1.2.3, Section 1.4, Section 2.3, Section 2.4, Section 3.1,

Section 3.2.1, Section 3.2.3, Section 3.2.4, Section 3.4.1, Section

3.4.4, Section 4.1.2, Section 4.3.1, Section 4.3.2, Section 5.1.1,

Section 5.1.7, Section 5.1.8, Section 5.2.1, Section 5.2.4, Section

5.6.2, Section 5.7.1, Section 6.4, Section 6.5.4, Section 6.5.6, Section

8.2.3 to Section 8.2.8, Section 9.2.17, Section 9.2.19, Section 11.2.1,

Section 11.3.1, Section 11.4.1, Section 12.1.1, Section 12.5.1, Section

12.5.2, Section 12.7.3, Section 12.7.5, Section 12.7.9, Section 14.4,

Section 15.2, Appendix 1.1, Appendix 4.1 to Appendix 4.3, Appendix

7.1, Appendix 9.2, Appendix 10 to Appendix 13, INDEX

Oct., 2003 SH (NA)-080058-E Partial corrections and additions

CONTENTS, Section 1.1.1, Section 1.4, Section 2.2, Section 2.4,

Section 3.2.1, Section 3.2.3, Section 3.2.4, Section 3.3.2, Section

3.4.3, Section 3.4.4, Section 5.1.1, Section 5.1.8, Section 5.7.1,

Section 6.5.3, Section 6.5.6, Section 7.1.2, Section 9.1.2, Section

9.2.3 to Section 9.2.9, Section 11.2.1, Section 11.3.1, Section 11.4.1,

Section 12.2.1, Section 12.7.10, Appendix 9.2, Appendix 12, INDEX

Feb., 2004 SH (NA)-080058-F Partial corrections and additions

CONTENTS, Section 3.4.1, Section 3.4.3, Section 3.4.4,

Section 5.2.1, Section 5.4, Section 5.5, Section 5.6.2, Section 8.2.6,

Section 10.1.2, Section 10.3.3, Section 10.3.5, Section 10.3.7,

Appendix 9.2, Appendix 12

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The manual number is given on the bottom left of the back cover.

Print Date Manual Number Revision

Nov., 2004 SH (NA)-080058-G Partial corrections and additions

SAFETY INSTRUCTIONS, Section 1.4, Section 2.3, Section 2.4,

Section 4.2.1, Section 4.3.1, Section 4.5.1, Section 5.1.7,

Section 5.2.1, Section 5.2.6, Section 5.6.2, Section 6.1,

Section 9.2.19, Section 12.2.1, Section 12.4.4, Section 12.7.4,

Appendix 1.1, Appendix 9.1

Jun., 2005 SH (NA)-080058-H Partial corrections and additions

Section 5.1.2, Section 9.1.2, Section 9.2.10, Section 9.2.21,

Section 10.3.8, Section 11.4.1, Section 12.5.2, Section 12.7.1,

Section 12.7.6, Section 15.1, Section 15.2

Aug., 2006 SH (NA)-080058-I Partial corrections and additions

Section 3.4.4, Section 5.2.1, Section 14.5 to 14.7, Appendix 6.1,

INDEX

Jul., 2008 SH (NA)-080058-J Partial corrections and additions

SAFETY INSTRUCTIONS, ABOUT MANUALS, Compliance with the

EMC and Low Voltage Directives, Section 1.3, Section 2.3, 2.4,

Section 3.1, 3.4.1, Section 4.1.2, 4.2.1, 4.3.1, Section 5.1.2, 5.2.1,

5.2.4, 5.2.5, Section 6.2, Section 6.4, Section 9.2.16, 9.2.17,

Section 12.6, Section 12.7.2, Section 14.3 to14.7, Appendix 12,13

Oct., 2010 SH (NA)-080058-K Full revision

Apr., 2011 SH (NA)-080058-L Partial corrections and additions

Section 3.4.1, Section 4.3.1, 4.3.2, Section 5.6.1, 5.7.2, Section 6.2,

6.4, Section 7.2, Section 8.2.7, 8.2.8, Section 9.2.3, 9.2.16, 9.2.18,

Section 10.5, Section 11.2.1, Section 12.4.2, 12.6, 12.7.4,

Section 13.2, 13.3, 13.5, Section 14.3, Appendix 3, Appendix 9.2,

Appendix 10, 10.2, 10.3

Additions

Appendix 10.4

Changed item numbers

Appendix 10.4 to 10.12 →Appendix 10.5 to 10.13

Sep., 2011 SH (NA)-080058-M Partial corrections and additions

Generic Terms and Abbreviations, Component List, Section 1.1.1,

1.2.1, Section 2.2, 2.3, 2.4, Section 3.1, 3.4.1 to 3.4.4, Section 4.1.2,

4.3.2, Section 5.1.1, 5.1.7, 5.2.1 to 5.2.4, 5.3, 5.4, 5.6.1, 5.6.2, 5.7.1,

5.7.2, Section 6.1, 6.4, 6.5.3, Section 7.1.1, 7.1.2, Section 8.2.2, 8.2.5,

8.3.1, Section 9.1.2, 9.1.4, 9.2.9, 9.2.16 to 9.2.18, Section 11.1.1,

11.2.1, 11.3.1, 11.3.4, 11.4.1, 11.4.4, Section 12.3.2, 12.7.5, 12.7.7,

Section 13.5, Section 14.3, 14.6, Section 15.3, 15.4, Appendix 1.1,

Appendix 2.2, Appendix 10.1 to 10.13, Appendix 12 to 14

Additions

Appendix 1.2

Addition model

QD75P1N, QD75P2N, QD75P4N, QD75D1N, QD75D2N, QD75D4N

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The manual number is given on the bottom left of the back cover.

Print Date Manual Number Revision

Dec., 2011 SH (NA)-080058-N Partial corrections and additions

COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES,

Section 2.4, Section 3.4.2, Section 9.1.2, Appendix 2.2

Mar., 2012

SH (NA)-080058-O Partial corrections and additions

Section 3.2.1, Section 3.2.3, Section 3.2.4, Section 5.7.1,

Section 9.1.2, Chapter 12, Section 12.1.1, Section 12.3,

Appendix 1.1, Appendix 13

Additions

Section 12.3.4

Japanese Manual Version SH-080047-U

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses.

Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which

may occur as a result of using the contents noted in this manual.

This manual suits for next models

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