MBW C100 User manual

CONCRETE CURB

AND GUTTER

SLIPFORM PAVER

OPERATING INSTRUCTIONS

C100

C101

CG200

L11547/ 7.06 E

P inted in U.S.A.

MBW INC.

250 HARTFORD ROAD  P.O. BOX 440

SLINGER, WI 53086-0440

PHONE: (262) 644-5234  FAX (262) 644-5169

MBW CORPORATE INTERNET ADDRESS

E-MAIL: mbw@mbw.com WEB SITE: www.mbw.com

IN ENGLAND:

MBW (UK) LIMITED

Phone: 01204 387784  AX: 01204 387797

It is the OWNER'S RESPONSIBILITY to communicate info mation on the

SAFE USE and OPERATION of this machine to the ope ato s!



Units 2 & 3 Cochrane street

Bolton

BL3 6BN

7-18 F

TABLE OF CONTENTS

FORWARD 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MBW SLIPFORM PAVER PURCHASE AWARENESS 2. . . . . . . . . .

SAFETY PRECAUTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INTRODUCTION 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SAFETY NOTICE AND DECALS 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SAFETY DECAL LOCATIONS 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARRANTY 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MBW WAREHOUSE LOCATIONS 9. . . . . . . . . . . . . . . . . . . . . . . . . . .

SPECIFICATIONS 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SERIAL # LOCATION 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTROL PANEL DESCRIPTION 12. . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTROL PANEL 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VIBRATOR CONTROLS 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERATING INSTRUCTIONS 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

STARTING THE ENGINE 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

STOPPING THE ENGINE 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ASSEMBLY INSTRUCTIONS 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ATTACHING HOPPER: 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ATTACHING MOLDS: 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLING VIBRATORS: 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHANGING HOPPERS IN THE SIDE UNIT: 21. . . . . . . . . . . . . . . . .

INSTALLING SENSORS: 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SET-UP AND POURING INSTRUCTIONS 25. . . . . . . . . . . . . . . . . . .

JOB SITE SET-UP, SIDE DRIVE APPLICATIONS 25. . . . . . . . . . . .

JOB SITE SET-UP, 12" HOPPER, NO SIDE DRIVE 26. . . . . . . . . .

AUTOMATIC SENSOR SET-UP: 27. . . . . . . . . . . . . . . . . . . . . . . . . .

AUTOMATIC STEERING SENSOR ADJUSTMENTS: 28. . . . . . . . .

AUTOMATIC HEIGHT SENSOR ADJUSTMENTS: 30. . . . . . . . . . .

ADJUSTING THE HEIGHT LIMIT SWITCH: 31. . . . . . . . . . . . . . . . .

GRADING WITH THE PAVER BE ORE POURING: 32. . . . . . . . . . .

BEGIN POURING: 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SWITCHING STEERING SENSORS: 34. . . . . . . . . . . . . . . . . . . . . . .

ADJUSTMENTS WHILE POURING: 35. . . . . . . . . . . . . . . . . . . . . . . .

ADJUSTMENTS A TER POURING: 35. . . . . . . . . . . . . . . . . . . . . . . .

OPERATING HINTS 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PERIODIC MAINTENANCE 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHECKING ENGINE OIL LEVEL: 38. . . . . . . . . . . . . . . . . . . . . . . . . .

CHANGING ENGINE OIL AND ILTER: 38. . . . . . . . . . . . . . . . . . . .

CLEANING ENGINE AIR ILTER: 39. . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING/REPLACING UEL ILTER: 39. . . . . . . . . . . . . . . . . . . .

CHECKING ENGINE COOLANT LEVEL: 40. . . . . . . . . . . . . . . . . . .

CHECKING BATTERY: 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHECKING ENGINE AN BELT: 41. . . . . . . . . . . . . . . . . . . . . . . . . . .

CHECKING HYDRAULIC OIL LEVEL: 41. . . . . . . . . . . . . . . . . . . . . .

CHANGING HYDRAULIC OIL ILTERS: 42. . . . . . . . . . . . . . . . . . . .

CHANGING HYDRAULIC OIL: 42. . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE & LUBRICATION CHART 43. . . . . . . . . . . . . . . . . . . .

TROUBLE SHOOTING - ENGINE 44. . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLE SHOOTING - PAVER 46. . . . . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC SCHEMATIC DIAGRAM 47. . . . . . . . . . . . . . . . . . . . . . . .

CONTROL PANEL WIRING DIAGRAM 48. . . . . . . . . . . . . . . . . . . . . . .

MACHINE WIRING DIAGRAM 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MOLD ORDERING 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

POURING CONDITIONS 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MBW INC. MOLD ORDER FORM 54. . . . . . . . . . . . . . . . . . . . . . . . . . . .

FORWARD

It will become obvious, that the MBW Paver is capable of slipforming great variety of apĆ

plications. It will look easy. It will be easy IF YOU KNOW WHAT YOU ARE DOING

AND PERFORM ACCORDINGLY.

When you purchase your MBW Paver, you also bought into, COMMITTED TO, a comĆ

plete Slipforming Process.

Your MBW Paver will produce the desired results ONLY if you UNDERSTAND and

PROPERLY EXECUTE the prescribed procedures.

And we advise you now, that lack of knowledge and follow through on the Paver will result

in disappointment, poor quality curb, wasted money, and frustration.

The following pages will offer information that is absolutely critical to your mastery of this

process.

It is your responsibility to control grade, stringline, mix, and slump. Your MBW Paver canĆ

not function satisfactorily without your adequate control over these variables.

...we advise you now, that lack of

knowledge and follow th ough on

the Pave will esult in disappointĆ

ment, poo quality, wasted money

and f ust ation.

MBW SLIPFORM PAVER PURCHASE AWARENESS

WHEN PURCHASING AN MBW SLIPFORM PAVER

YOU MUST CONSIDER THE PURCHASE OF NOT JUST A

“PAVER”, BUT A SLIPFORMING PROCESS.

PAVER PERFORMANCE IS DEPENDANT UPON ADEQUATE

CONTROL OF THE FOLLOWING VARIABLES:

GRADE MUST BE ACCURATE. GRADE CAN NOT BE HIGH. GRADE

CAN BE LOW, ALTHOUGH LOW GRADE WILL ADVERSELY AFFECT

YIELD. MBW RECOMMENDS DRY RUNNING BLADE OFF STRINGLINE

TO REFINE GRADE.

MBW recommended mix is stated on page 36 of manual.

50%-50% (about #1500 (680kg) each) mixture of 3/4"(2 cm) of rock and sand

550# (250 Kg) of cement (6 bag mix)

6% AIR ENTRAPMENT ON SITE

SLUMP MUST BE MAINTAINED AT APPROXIMATELY 1–1/2 TO2–1/2” (2.5-6cm).

STRINGLINE MUST BE PROPERLY SET.

THERE MUST BE A PROFICIENT PAVER OPERATOR.

FINISHERS MUST KNOW HOW TO FINISH A SLIPFORM PRODUCT.

SAFETY PRECAUTIONS

READ AND STUDY THE FOLLOWING SAFETY INFORMATION BEFORE

ATTEMPTING TO OPERATE THIS EQUIPMENT. IN ADDITION, ENSURE THAT

EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT IS

FAMILIAR WITH THESE SAFETY PRECAUTIONS.

WARNING - LETHAL EXHAUST GAS!

An internal combustion engine discharges carbon monoxide, a poisonous,

odorless invisible gas. Death or serious illness may result if inhaled. Operate only in

an area with good ventilation, NEVER IN A CONFINED AREA!

WARNING - DANGEROUS FUELS!

Use extreme caution when storing, handling and using fuels - they are highly

volatile and explosive in vapor state. Do not add fuel while engine is running. Stop

and cool the engine before adding fuel. DO NOT SMOKE!

SAFETY GUARDS

It is the owner's responsibility to ensure ALL GUARDS AND SHIELDS remain in

place.

IGNITION SYSTEMS

Breakerless, magneto and battery ignition systems CAN CAUSE SEVERE

ELECTRICAL SHOCKS. Avoid contacting these units or their wiring.

SAFE DRESS

DO NOT WEAR loose clothing, rings, wristwatches, etc., near machinery.

NOISE PROTECTION

Wear O.S.H.A. specified hearing protection devices.

FOOT PROTECTION

Wear O.S.H.A. specified steel tip safety shoes.

HEAD PROTECTION

Wear O.S.H.A. specified safety helmets.

EYE PROTECTION

Wear O.S.H.A. specified eye shields, safety glasses, and sweat bands.

OPERATOR

Keep children and bystanders off and away from the equipment.

REFERENCES

or details on safety rules and regulations in the United States, contact your local

Occupational Safety and Health Administration (O.S.H.A.) office. Equipment

operated in other countries must be operated and serviced in accordance and

compliance with any and all safety requirements of that country.The publication of

these safety precautions is done for your information. MBW Inc. does not by the

publication of these precautions, imply or in any way represent that these are the

sum of all dangers present near MBW equipment. If you are operating MBW Inc.

equipment, it is your responsibility to insure that such operation is in full accordance

with all applicable safety requirements and codes. All requirements of the United

States ederal Occupational Safety and Healthy Administration Act must be met

when operated in areas that are under the jurisdiction of that United States

Department.

INTRODUCTION

READ THIS MANUAL

The information in this manual has been written in an easy to read style. The

common construction features makes it convenient to operate and service your

MBW Curb and Gutter Slipform Paver through the use of this manual. Read this

manual carefully to learn how to assemble and operate your MBW Curb and Gutter

Slipform Paver correctly. ailure to do so could result in personal injury or

equipment damage. This manual should be considered a permanent part of the

machine and should remain with it when sold.

MEASUREMENTS

U.S. Units of measure and their metric equivalents are used in this manual.

DIRECTIONS

IGURE 1

RIGHTLEFT

FRONT

REAR

TRAVEL DIRECTION

Right and left sides of the

paver are determined by

facing the direction the

machine travels when

pouring concrete.

WARRANTY

A warranty is provided as part of MBW's support for customers who operate and

maintain their equipment as described in this manual. The warranty is stated in this

manual on page 8.

IDENTIFICATION

This manual applies to different variations of the MBW Curb and Gutter Slipform

Paver. To ensure prompt efficient service when ordering parts or requesting repairs

from authorized MBW dealers, record the serial numbers in the spaces provided.

REMEMBER - You own the ve y best. If epai s a e needed use only MBW Inc.

pa ts pu chased f om Autho ized MBW Inc. Dist ibuto s.

SAFETY NOTICE & DECALS

IMPORTANT NOTICE

The SAFETY ALERT SYMBOL" is used to call attention to items or operations that may be

dangerous to machine operators or others working with this equipment. The symbol can be

found throughout this manual and on the unit itself. Please read these messages carefully.

READ SAFETY DECALS CAREFULLY

Carefully read and follow all safety decals. Keep them in good condition. If decals become damaged,

replace as required. If repainting, REPLACE ALL decals. Decal Kits are available from authorized

MBW Distributors.

#01445, UPPER CORNER O ENGINE DOOR

ROTATING FAN

Keep hands away!

WARNING

#09311, ENGINE DOOR ABOVE EXHAUST

#11568, ON ALL SENSORS

#08189, HYD. TANK

#10318, ENGINE DOOR

RONT WHEEL ORK

REAR WHEEL ORK

#01623, UEL TANK

#08529, ENGINE OIL PAN

ACING ENGINE DOOR

#11537, SIDE O RADIATOR

#11413, BELOW RADIATOR

#12415, RONT ENDER CROSSLOPE BOX

#13421. RONT ENDER

UEL TANK

SAFETY DECAL LOCATIONS

CAREFULLY READ AND FOLLOW

ALL SAFETY WARING DECALS.

REPLACE ALL DAMAGED OR

MISSING SAFTEY DECALS.

1. Control Panel:

1. Control Panel Decal #11231. (See

page 13)

2. Vibrator Decal #11699, Right side of

control panel. (See page 14)

2. Engine Compartment:

1. Pull Here #11413, Below radiator.

2. an Warning #11537, right side of raĆ

diatior and top of radiator shroud.

3. Oil Drain #08529, Below radiator on

front of oil pan

3. Main Unit, Engine Access Panel.

1. Safety Operating Instructions

2. Tie Down #10318.

3. Hot #09311, Above exhaust opening

4. uel-Hydraulic Tank:

1. #2 Diesel uel #10318, Right cap.

2, Hydraulic oil #08189, Left cap.

5. Side Drive Unit

1. Tie Down #10318, Near tire.

2. Sensor #11568, Near each sensor

bracket.

6. Hopper Unit, left side:

1. Safety instructions #01445

2. Tie Down #10318.

7. ront ender:

1. Emission warning #13421.

2. California warning #12415.

WARRANTY

THIS IS YOUR WARRANTY - PLEASE READ AND SAVE

1. MBW Inc., Slinger Wisconsin, warrants each new machine against defects in material and workmanship

under normal use and service for a period of six (6) months. This warranty commences the first day the

machine is sold, assigned to a rental fleet, or otherwise put to first use.

2. The obligation under this warranty is limited to the replacement or repair of parts and/or machine at MBW

Inc. factory branches or at authorized MBW Inc. Distributors.

3. Machines altered or modified without MBW Inc. written consent voids this warranty. Misuse, negligence,

accidents or the operation of machines in any way other than recommended by MBW Inc. will void this

warranty. This warranty shall not apply to machines repaired by other than MBW Inc. factory branches or

authorized MBW Inc. Distributors.

4. This warranty includes labor on all MBW Inc. products. Labor must be performed at an authorized MBW

Inc. Distributor.

5. The cost of transportation and other expenses connected therewith are not covered by this warranty.

6. Written authorization for the return of merchandise under warranty must be obtained from MBW Inc.,

Slinger, Wisconsin. In England: MBW (UK) LIMITED, Bradley old Trading Estate Unit 6, Radcliffe Moor

Road, Bolton BL2 6RT.

7. MBW Inc. reserves the right to inspect and render final decision on each warranty case.

8. MBW Inc. reserves the right to improve or make product changes without incurring any obligation to

update, refit, or install the same on machines previously sold.

9. MBW Inc. is not responsible for any liability or damage or injury directly or indirectly from design, material or

operation of its products.

10. Warranty card must be returned to MBW Inc., P.O. Box 440, Slinger, Wisconsin 53086-0440, within 10 days

after purchase, assignment to a rental fleet, or first use. In England: MBW (UK) LIMITED, Bradley old

Trading Estate Unit 6, Radcliffe Moor Road, Bolton BL2 6RT. ailure to return warranty card as specified

renders the warranty null and void.

11. Requests for warranty must be submitted in writing within 30 days after machine failure to MBW Inc., P.O.

Box 440, Slinger, Wisconsin 53086-0440. In England: MBW (UK) LIMITED, Bradley old Trading Estate

Unit 6, Radcliffe Moor Road, Bolton BL2 6RT.

12. THE OREGOING WARRANTY IS EXPRESSLY IN LIEU O ALL OTHER WARRANTIES, EXPRESSED OR

IMPLIED, INCLUDING THE WARRANTIES O MERCHANTABILITY AND ITNESS OR USE, AND O ALL

OTHER OBLIGATION OR LIABILITIES ON OUR PART, AND WE NEITHER ASSUME NOR AUTHORIZE ANY

OTHER PERSON TO ASSUME OR US ANY OTHER LIABILITY OR WARRANTY IN CONNECTION WITH

THE SALE OR SERVICE O ANY O OUR PRODUCTS. LIKEWISE, THIS WARRANTY SHALL NOT APPLY

WITH RESPECT TO ENGINES, MOTORS AND OTHER COMPONENT PARTS PRODUCED BY OTHER

MANU ACTURERS AND USED ON MBW PRODUCTS, BUT SUCH ITEMS SHALL HAVE SUCH

WARRANTIES AS MAY BE PROVIDED BY THE MANU ACTURER THEREO .

MBW INC.

250 HARTFORD ROAD  P.O. BOX 440

SLINGER, WI 53086-0440

PHONE: (262) 644-5234  FAX (262) 644-5169

MBW CORPORATE INTERNET ADDRESS

E-MAIL: mbw@mbw.com WEB SITE: www.mbw.com

IN ENGLAND:

MBW (UK) LIMITED

Bradley old Trading Estate Unit 6

Radcliffe Moor Road

Bolton BL2 6RT

Phone: 01204 387784  AX: 01204 387797



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