Kane KANE458s User manual

KANE458s

Flue Gas Analyser with direct CO2

measurement and CO sensor protection

Stock No: MAN00232 Rev 1.00721

JULY 2021

2KANE 458s MANUAL

CONTENTS

KANE458S OVERVIEW 4

ANALYSER FEATURES AND KEYPAD 5

KEYPAD BUTTONS 6

INSTRUMENT LAYOUT 7

BATTERIES 9

BATTERY TYPE 9

REPLACING BATTERIES 9

TIME AND DATE 9

CHARGING NIMH BATTERIES 9

BATTERY DISPOSAL 9

GENERAL SAFETY 10

FIRST TIME USE 11

GENERAL OPERATING PRINCIPLE 11

QUICK START 11

USER INTERFACE 11

STATUS 12

STATUS BAR 12

STATUS BAR LAYOUT 12

STATUS BAR MESSAGE AREA 13

STATUS BAR ICONS 14

STATUS BAR ICON LEVEL 14

STATUS BAR MENU OPTIONS 14

STANDARD OPTIONS 14

USING THE MENU 15

MENU ITEMS 15

KANE LINK 16

MEASURING FLUE GASSES 16

SENDING OR STORING TEST REPORTS 17

USING YOUR KANE INFRARED PRINTER 17

CO SENSOR PROTECTION PUMP 17

AUX SCREEN 17

3KANE 458s MANUAL

EDITING AUX SCREEN 18

ROTATE DIAL TO 02/EFF 18

ROTATE DIAL TO RATIO 18

STORED MEMORY LOGS (REPORTS) 18

MENU OPTIONS 19

VIEWING STORED LOGS 19

REPORT VIEW MENU OPTIONS 20

TO VIEW OR TRANSFER STORED REPORTS 20

REPORT NAVIGATION MENU OPTIONS 20

PRESSURE & TEMPERATURE TESTING 21

TEMPERATURE & PRESSURE DISPLAY 21

SENDING OR STORING REPORTS 21

PRESSURE MEASUREMENT GOOD PRACTICE 22

LARGE BORE TUBING ISSUES 22

TESTS 22

COMMISSIONING TEST 22

TEST 1 – CHECK THE APPLIANCE AT MAX GAS RATE 22

TEST 2 23

TEST 3 – CHECK APPLIANCE AT MINIMUM GAS FLOW RATE

WHERE POSSIBLE 23

TEST 4 – MEASURE APPLIANCE FLOW & RETURN

TEMPERATURES 23

LET-BY & TIGHTNESS TESTING 24

SENDING REPORTS 25

ROOM CO TESTING 26

TEST TYPES 26

ROOM CO DISPLAY 27

PRINTOUTS 28

KANE LINK 29

WPCP2 WIRELESS PIPE CLAMP 29

DTHA2 ANEMOMETER 29

SPECIFICATIONS 30

EU DECLARATION OF CONFORMITY 32

4KANE 458s MANUAL

KANE458S OVERVIEW

Your combustion analyser measures:

● CarbonMonoxide(CO)

● CarbonDioxide(CO2)

● Pressure

● Temperature

Dependingonyouroptionstheseparametersaremeasuredor

calculated:

● Oxygen(O2)

● NitricOxide(NO)

● Nitrogenoxides(NOx)

● CO/CO2ratio

● CombustionEciency

● Losses

● ExcessAir

● DierentialPressure

● DierentialTemperature

YourKANE458shasaprotectiverubbercoverwithmagnetsfor

“hands-free”operationandissuppliedwithaueprobewithintegral

temperaturesensorandbatterychargerwith3NiMHbatteries.

YourKANE458shasalowgasowdetectorswitchingotheanalyser

pumpifitdetectswaterenteringtheanalyserfromanoverlledwater

trap.

YourKANE458shasalarge6linedisplayshowingdata&testreports

basedonyouractions.

Thedisplay’sbottomlinealsohighlightsanalyserstatusatalltimes.

YourKANE458scanprinttestreportstoanoptionalinfra-red

printerorwirelesslytransferthemtoKANE’sApps.

YourKANE458sstoresupto45logsofanycombinationofCombustion,

AUX,Temperature&Pressuretestresults.25TightnessTests,25

Commissioningtests&25RoomCOtests

Youcanadd2linesof16characterstoyourtestresultsheader.

KANELINKwirelesslyconnectsoptionalKANELINKdevicestoyouranalyser.

5KANE 458s MANUAL

ANALYSER FEATURES AND KEYPAD

6KANE 458s MANUAL

KEYPAD BUTTONS

ICON DESCRIPTION

Savelog–Longpresstostoredata

Printreport.Shortpresstoprintareport,Choose

PRINTERorWIRELESStoKANE’sApps

Navigateup–Shortpresstoscrollup

Enterbutton–Usetoselectthecurrentoption

Navigatedown–Shortpresstoscrolldown

Datahold–Shortpresstoholdcurrentdataonscreen

Pumptoggle–longpresstotogglethepumponoro

Function buttons

Rotarydial

7KANE 458s MANUAL

INSTRUMENT LAYOUT

Battery

charger

Watertrapdrainwith

redplug

Flue probe

temperatureT1

InlettemperatureT2

Pressure

connectionP1

Pressure

connectionP2

(Differential)

Fluegas

inlet

On/Off

Function buttons

- see below

Watertrap&

particlefilter

Rotarydial

Redconnector

–plugsintoFlue

GasInlet

FlueProbeTemperaturePlug–

plugsintoT1

Thenarrower(+ve)pinmustbe

ontherighthandside FlueProbeHose

8KANE 458s MANUAL

Watertrapdrain

withredplug

Thermocouple

Thermocouple

Wire

Stainless Steel

Shaft

DepthStopCone

GasPath

Magnetsx2

9KANE 458s MANUAL

BATTERIES

BATTERY TYPE

ThisanalyserusesrechargeableNickelMetalHydride(NiMH)batteries

-Usingotherbatterytypesmayvoidyouranalyserwarranty.

WARNING

AlthoughyoucanuseAlkalinebatteriesyoumustnotchargeyour

analyserwithAlkalinebatteriestted.

DonotmixNiMHcellsofdierentcapacitiesorfromdierent

manufacturers-Allbatteriesmustbeidentical.

REPLACING BATTERIES

Turnoveryouranalyser&removeitsprotectiverubbercovertondtrhe

batterycompartment&t3NiMH“AA”rechargeablebatteriesensuring

theyarettedwithcorrectbatterypolarity.Replacebatterycover&

protectiverubbercover.

TIME AND DATE

Afterchangingbatteriesresetyouranalysertime&date.

CHARGING NIMH BATTERIES

YouranalyserusesastandardMicroUSBconnector-Forbestresults

turnitothenconnectyourcharger.Thechargingindicatorwill

illuminateandturnowhentheneedforchargeisover.

Yourrstchargeshouldbefor8hours-ThereafterNiMHbatteriescan

be“toppedup”atanytime,evenforshortperiods.

Ifyourbatteriesdischargeandyouranalyserentersalowpower

shutdown,1hour’schargeprovidesapprox2hourscontinuoususe.

BATTERY DISPOSAL

Alwaysdisposeofdepletedbatteriesusingapproveddisposalmethods

thatprotecttheenvironment.

10 KANE 458s MANUAL

GENERAL SAFETY

SAFETY WARNING

Thisanalyserextractscombustiongasesthatmaybetoxicinrelativity

lowconcentrations.Thesegasesareexhaustedfromthebottomofthe

analyser.Thisanalysermustonlybeusedinwell-ventilatedlocations

bytrainedandcompetentpersonsafterdueconsiderationofallthe

potentialhazards.

Portablegasdetectorsusersshouldconduct“bump”testsbefore

relyingonunitstoverifyatmospheresarefreefromhazard.

A“bump”testisawaytocheckaninstrumentworkswithinacceptable

limitsbybrieyexposingittoknowngasmixturestochangetheoutput

ofallsensorspresent.

Note:Thisisdierentfromacalibrationwheretheinstrumentisalso

exposedtoknowngasmixturesbutallowedtosettletoasteadygure

withreadingsadjustedtothestatedgasconcentrationofthetestgas.

ProtectionAgainstElectricShock(InaccordancewithEN61010-1:

2010):

ThisanalyserisdesignedasClassIIIequipmentandshouldonlybe

connectedtoSELVcircuits.Thebatterychargerisdesignatedas:

● ClassIIequipment

● InstallationcategoryII

● Pollutiondegree2

● Indooruseonly

● Altitudeto2000m

● Ambienttemperature0°C-40°C

● Maximumrelativehumidity80%fortemperaturesupto31°C

decreasinglinearlyto50%RHat40°C

● Mainssupplyuctuationsnottoexceed10%ofthenominal

voltage

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