Johnson Controls VA9310 Series User manual

VA9310 Series Electric Non-Spring Return Valve Actuators Installation

Instructions

Refer to the QuickLIT website for the most up-to-date version of this document.

Applications North American Compliance

United States

Canada

IMPORTANT: Use this VA9310 Series Electric

Non-Spring Return Valve Actuator only to control

equipment under normal operating conditions.

Where failure or malfunction of the electric actuator

could lead to personal injury or property damage to

the controlled equipment or other property,

additional precautions must be designed into the

control system. Incorporate and maintain other

devices, such as supervisory or alarm systems or

safety or limit controls, intended to warn of or protect

against failure or malfunction of the electric actuator.

This equipment has been tested and found to

comply with the limits for a Class B digital device,

pursuant to Part 15 of the FCC Rules. These limits

are designed to provide reasonable protection

against harmful interference in a residential

installation. This equipment generates, uses and

can radiate radio frequency energy and, if not

installed and used in accordance with the

instructions, may cause harmful interference to radio

communications. However, there is no guarantee

that interference will not occur in a particular

installation. If this equipment does cause harmful

interference to radio or television reception, which

can be determined by turning the equipment off and

on, the user is encouraged to try to correct the

interference by one or more of the following

measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment

and receiver.

• Connect the equipment into an outlet on a circuit

different from that to which the receiver is

connected.

• Consult the dealer or an experienced radio/TV

technician for help.

This Class (B) digital apparatus meets all the

requirements of the Canadian Interference-Causing

Equipment Regulations.

VA9310 Series Electric Non-Spring Return Valve Actuators

Installation Instructions

VA9310-HGA-2 Part No. 34-636-2421, Rev. C

Issued March 2016

34- 636-2421, Rev. C

VA9310 Series Electric Non-Spring Return Valve Actuators Installation Instructions

Installation

Special Tools Needed

•T20Torx™screwdriver

• digital voltmeter or M9000-200 commissioning tool

(when zero and span need adjustment)

Accessories

Table 1: Accessories (Order Separately)

Code Number Description

M9000-200 Commissioning Tool That Provides a

Control Signal to Drive 24 V

On/Off, Floating, Proportional, and

Resistive Electric Actuators

M9000-341 Weathershield Kit

M9000-561 Thermal Barrier

M9300-1 Auxiliary Switch Kit (Single-Pole,

Double-Throw)

M9300-2 Auxiliary Switch Kit (Two Single-Pole,

Double-Throw)

M9300-100 Threaded Conduit Adapters for 1/2 in.

Electrician Fittings

M9300-140 Feedback Potentiometer 140k ohms

M9300-1K Feedback Potentiometer 1k ohms

M9300-2K Feedback Potentiometer 2k ohms

M9300-10K Feedback Potentiometer 10k ohms

VA9310 Series Electric Non-Spring Return Valve Actuators Installation Instructions

Dimensions

Mounting

You can mount the VA9310 actuator directly to the

valve for preferred performance or with the M9000-561

thermal barrier when high-temperature fluid is used or

additional spacing for insulation is needed.

Installing the Conduit Connector

1. Slide the connector onto the actuator.

2. Turn the connector and lock it into position.

Table 2: VA9310-HGA-2 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve Dimensions,

in. (mm)

Valve Size, in. (DN) A (With Thermal

Barrier) A (Without

Thermal Barrier) BCD

1/2 (DN15) 5-3/4 (146) 4-3/8 (111) 21/32 (17) 1-7/32 (31) 6-13/32 (163)

3/4 (DN20) 5-3/4 (146) 4-3/8 (111) 21/32 (17) 1-7/32 (31) 6-13/32 (163)

1 (DN25) 5-13/16 (148) 4-7/16 (113) 3/4 (19) 1-5/16 (33) 6-13/32 (163)

1-1/4 (DN32) 6-1/4 (159) 4-7/8 (124) 1-1/32 (26) 1-23/32 (44) 6-13/32 (163)

1-1/2 (DN40) 6-13/32 (163) 5-1/32 (128) 1-1/8 (29) 1-7/8 (48) 6-13/32 (163)

2 (DN50) 6-5/8 (168) 5-1/4 (133) 1-15/32 (37) 2-1/16 (53) 6-13/32 (163)

Figure 1: Valve and Actuator Dimensions (With Optional M9000-561 Thermal Barrier)

3-1/2 in. (89 mm)

Optional

Thermal

Barrier

Optional

Thermal

Barrier

Figure 2: Mounting Positions

XXXXXX

FIG:Actuator position

FIG:Adding Conduit Connector

VA9310 Series Electric Non-Spring Return Valve Actuators Installation Instructions

Mounting the Actuator Inline to the Valve

1. Make sure the valve stem is inline to the valve

openings.

2. Verify that the actuator handle is inline to the

actuator.

3. Place the actuator inline into the valve.

4. Tighten the actuator handle to the valve. The

recommended torque is 8 to 12 lb·in

(0.9 to 1.4 N·m).

Mounting the Actuator Perpendicular to the

Valve

Note: If the actuator and valve arrive separately,

proceed to Step 3.

1. Loosen but do not remove the screw that holds the

actuator to the valve.

2. Remove the actuator from the valve.

Figure 3: Positioning the Valve Stem

FIG:VG1000

3 Way2 Way

Figure 4: Tightening the Actuator Handle

FIG:Tightening the screw

Figure 5: Loosening the Actuator Handle

FIG:Loosening the screw

VA9310 Series Electric Non-Spring Return Valve Actuators Installation Instructions

3. Press and hold the gear release.

The actuator should be against the internal CCW

stop.

4. Lift the handle out of the actuator and rotate 90

counterclockwise.

5. Reinsert the handle perpendicular into the actuator

and tighten the handle screw. The recommended

torque is 8 to 12 lb·in (0.9 to 1.4 N·m).

Figure 6: Press the Gear Release and Reposition

the Handle

FIG:Removing Handle

Figure 7: Handle Rotated 90

FIG:90 Degree

Figure 8: Tightening the Actuator Handle

FIG:Actuator Perpendicular to Valve

VA9310 Series Electric Non-Spring Return Valve Actuators Installation Instructions

Wiring

VA9310-HGA-2 Actuators Wiring Diagrams

Risk of Electric Shock.

Disconnect the power supply before making electrical

connections. Contact with components carrying

hazardous voltage can cause electric shock and may

result in severe personal injury or death.

IMPORTANT: When using the VA9310-HGA-2

actuator in floating mode, verify that the DIP switch

is positioned on the 2 to 10 VDC option. This setting

ensures compatibility with the controller’s triac

output exhibiting voltage leakage. See Figure 14 for

DIP switch placement.

Figure 9: Floating 24 V Applications

RED

GRY

BLK

ORN

COM

0 to 10 VDC

(-)

24 V AC/DC

(+)

FIG:Floating 24VApplications

Figure 10: On/Off 24 V Applications (See Table 3

for DIP Switch Placement)

RED

GRY

BLK

ORN

24 V AC/DC

COM

0 to 10 VDC

(-)

(+)

FIG:On/Off 24V Applications

Figure 11: Proportional 24 V Applications

RED

GRY

BLK

ORN

24 VAC/DC

0 to 10 VDC

COM

0 to 10 VDC

(-)

(+)

(-)

FIG:Proportional24VApplications

Figure 12: Proportional 24 V Applications - 0 (4) to

20 mA with External Resistor

RED

GRY

BLK

ORN

24 VAC/DC

0 (4) to 20 mA

COM

0 to 10 VDC

(-)

(+)

FIG:Control with External Resistor

500 ohm,

1.4 W

VA9310 Series Electric Non-Spring Return Valve Actuators Installation Instructions

Auto Calibration Mode

The actuator enters auto calibration mode and

positions the valve shaft to the maximum and minimum

end stops to identify the range of travel.

Accessing the DIP Switches and LEDs

Locate the oval cover on the front of the unit and pull

the cover outward.

To complete the auto calibration process, press

Enter/Autocal until all three LEDs are on. See

Figure 14 for viewing the DIP switches and LEDs.

Operation

The valid Offset values are 0 to 10 VDC, and the valid

Span values are 2 to 10 VDC. The maximum feedback

voltage of the actuator is 10 VDC.

Figure 13: DIP Switch and LED cover

FIG:LED ans DIP Switch Cover

Risk of Property Damage.

Do not apply power to the system before checking all

wiring connections. Short circuited or improperly

connected wires may result in permanent damage to

the equipment.

Figure 14: DIP Switches and LEDs Placement

Span Adj.

Offset Adj.

INC. DA 0-10

RA 2-10

VA9310-HGA-2

Figure 15: Graphed Examples of Table 3

Command Signals

Max.

10 VDC

FIG:Example Graph

Min.

20 VDC0 VDC

Stroke

VA9310 Series Electric Non-Spring Return Valve Actuators Installation Instructions

Setting the SPAN and OFFSET Proportional

Command Signal to Other Values

1. Set DIP switch one and two before proceeding.

See Figure 14 for DIP switch placement.

2. Connect a digital multimeter between the orange

(feedback) and black (common) wires. See Wiring

for more wiring information.

3. Press Enter/Autocal.

To adjust the span and offset, press but do not hold

Enter/Autocal. Holding Enter/Autocal for longer

than 3 seconds triggers an autocal.

The Offset Adj. LED turns on, and the multimeter

displays the current offset value.

4. Press INC.

The Offset Adj. LED flashes. The voltage reading

on the multimeter increases 0.5 VDC each time

you press the button. Press INC. until you reach

the desired voltage.

If no further action is required, the Offset Adj. LED

stops flashing after 10 seconds. The actuator exits

the program mode, and the original offset value

remains unchanged.

5. Press Enter/Autocal.

The Offset Adj. LED turns off indicating that the

desired Offset Adj. value was recorded. The Span

Adj. turns on, and the multimeter displays the

present SPAN value.

6. Press INC.

The Span Adj. LED flashes. The voltage reading on

the multimeter increases by 0.5 VDC each time

you press the button. Press INC. until you reach

the desired voltage.

If no further action is required, the Offset and Adj.

LED stops flashing after 10 seconds. The actuator

exits the program mode, and the original offset

value remains unchanged.

7. Press Enter/Autocal.

The Span Adj. LED turns off indicating that the

desired Span Adj. setting is saved, and the

actuator exits the program mode.

Reading the SPAN and OFFSET Proportional

Command Signal Voltage Settings

1. Connect a digital multimeter between the orange

(feedback) and black (common) wires. See Wiring

for more wiring information.

2. Press Enter/Autocal.

The Offset Adj. LED turns on, and the multimeter

displays the current offset value.

3. Press Enter/Autocal.

The Offset Adj. LED turns off, the Span Adj. LED

turns on, and the multimeter displays the present

SPAN value.

4. Press Enter/Autocal.

The Span Adj. LED turns off.

Table 3: DIP Switch Settings

Example Command

Signal Feedback

Signal Settings VA9310-HGA

User Interface

10 to 10

VDC Direct

0 to 10

VDC

20 to 10

VDC Reverse

0 to 10

VDC

32 to 10

VDC Direct

2 to 10

VDC

24 VAC –

4Offset = 5

Span = 7 Reverse

10 to 2

VDC

Risk of Electric Shock.

Do not touch any exposed metal parts with anything

other than properly insulated tools or insulated probes

of the digital voltage meter. Failure to use properly

insulated tools and probes may result in severe

personal injury or death.

DA 0-10

RA 2-10

DA 0-10

RA 2-10

DA 0-10

RA 2-10

DA 0-10

RA 2-10

IMPORTANT: Do not press INC. Otherwise your

observed offset voltage setting changes.

IMPORTANT: Do not press INC. Otherwise your

observed SPAN voltage setting changes.

VA9310 Series Electric Non-Spring Return Valve Actuators Installation Instructions

Clearing the SPAN and OFFSET Proportional

Command Signal Voltage Setting

Cycle DIP switch two between 2 to 10 and 0 to 10. The

active setting is the final state of DIP switch two.

Repositioning the Actuator Hub

1. De-energize the actuator.

2. Press the black manual override button on the side

of the housing.

3. Rotate the tab to the desired position.

Installing the Cover over the DIP Switches and

LEDs

Removing the Conduit Connector

You can remove the conduit connector at the bottom of

the unit if the connector is damaged. To remove the

connector:

1. Insert a 1/8 in. (3 mm) screwdriver into the slot on

the housing.

2. Rotate the conduit connector counterclockwise and

remove it from the actuator.

Repair Information

If the VA9310 Series Electric Non-Spring Return Valve

Actuator fails to operate within its specifications,

replace the unit. For a replacement valve actuator,

contact the nearest Johnson Controls® representative.

IMPORTANT: The manual overrideis automatically

released when the button is released.

Figure 16: Override Button

FIG:Pushbutton

IMPORTANT: Once you have verified the DIP

switch placement and LED activity, place the oval

cover back onto the unit before repositioning the

actuator hub.

Figure 17: Removing the Conduit Connector

FIG:Conduit Connector

VA9310 Series Electric Non-Spring Return Valve Actuators Installation Instructions

Technical Specifications

VA9310 Series Electric Non-Spring Return Valve Actuator

Product Description VA9310-HGA-2: On/Off and floating mode VA9310-HGA-2: Proportional mode

Power Requirements 24 VAC (19.2 to 28.8 VAC) at 50/60, Class 2 (North America) or SELV (Europe), 6 VA

running. 24 VDC (21.6 to 28.8 VDC) Class 2 (North America) or SELV (Europe)

Transformer Sizing

requirements <6 VA

Input Signal/Adjustments 19.2 to 28.8 VAC at 50/60 Hz or 24 VDC

±10Class 2 (North America) or SELV

(Europe)

0 (2) to 10 VDC or 0 (4) to 20 mA with field

furnished 500 ohm 1/4 W resistor

Offset: 0 to 10 VDC

SPAN: 2 to 10 VDC

Control Impedance 4.7k ohm 100k ohm

Feedback Signal – 0 (2) to 10 VDC

Rotation Range Mechanically limited to95±3

Rotation Time 90 seconds

Rotation Time Autocalibration 35 seconds

Cycles 100,000 full stroke cycles; 2,500,000 repositions

Audible Noise <35 dBA at 39-13/32 in. (1 m)

Electrical Connections 120 in. (3.05 m) UL 444 Type CMP plenum rated cable with 19 AWG cable (0.75 mm²)

conductors and 0.25 in. (6 mm) ferrule ends

Conduit Connections 1/2 in. NPSM (13 mm) threaded conduit connectors with M9300-100 conduit connector

Ambient Conditions Operating: -22 to 140F (-30 to 60C), 90% RH, noncondensing

Storage: -40 to 185F (-40 to 85C), 95% RH, noncondensing

Fluid Temperature Limits

(Actuator and Valve Assembly) VG12x1 and VG18x1 Series: 23 to 203F (-5 to 95C)

VG12x5 and VG18x5 Series: -22 to 212F (-30 to 100C)

VG12x5 and VG18x5 Series with M9000-561 Thermal Barrier Installed: -22 to 284F

(-30 to 140C) water; 15 psig (103 kPa) at 250F (121C) saturated steam

Enclosure IP54/NEMA 5

Dimensions See Table 2.

Shipping Weight 2 lb (0.9 kg)

Compliance United States:

UL Listed, CCN XAPX, File E27734, Under UL 60730, UL 60730-2-14,

Plenum Rated (UL 2043).

Canada:

UL Listed, CCN XAPX7, File E27734; Under CAN/CSA E60730 and CAN/CSA-E60730

Europe:

CE Mark – Johnson Controls, Inc. declares that this product is in compliance with the

essential requirements and other relevant provisions of the EMC Directive and Low

Voltage Directive.

IEC 60730-1: Automatic Electrical Controls for Household and Similar Use, Part 1:

General Requirements and IEC 60730-2-14, Automatic Electrical Controls for Household

and Similar Use; Part 2 - Particular Requirements for Electric Actuators

Australia and New Zealand: RCM Mark, Australia/NZ Emissions Compliant

The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these

specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or

misuse of its products.

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