Johnson Controls Penn P216 Series User manual

P216 Series Condenser Fan Speed Controller Installation Instructions 1

Refer to the QuickLIT website for the most up-to-date version of this document.

Applications

Mounting

Location and Mounting Considerations

Observe these guidelines when locating and mounting

a P216 Series Fan Speed Controller:

• Ensure that the mounting surface and mounting

hardware can support the control and wiring.

• Mount the P216 Series controller upright on a

vertical surface with the heat sink fins oriented

vertically and the conduit/electrical holes facing

down.

Figure 1: P216 Condenser Fan Speed Controller

Mounting Dimensions, mm

• Ensure that air can flow through the heat sink fins

and provide 10 cm (4 in.) minimum clearance

around the heat sink.

• Mount the P216 Series controller in a location

away from sources of excessive heat and within

the specified ambient operating conditions.

See Technical Specification for ambient operating

conditions.

IMPORTANT: Use this P216 Series Condenser

Fan Speed Controller only as an operating control.

Where failure or malfunction of the P216 Series Fan

Speed Controller could lead to personal injury or

property damage to the controlled equipment or

other property, additional precautions must be

designed into the control system. Incorporate and

maintain other devices, such as supervisory or

alarm systems or safety or limit controls, intended to

warn of or protect against failure or malfunction of

the P216 Series Fan Speed Controller.

CAUTION: Risk of Property Damage

Use only single-phase Permanent Split

Capacitor (PSC) motors approved by the

manufacturer for speed control

application with the P216 Series

controller. Failure to use a single-phase

PSC motor may damage the motor and

other property.

165

178

P216 Series Condenser Fan Speed Controller

Installation Instructions

P216xxx-x Part No. 24-85895-18, Rev. D

Issued 27 August 2015

P216 Series Condenser Fan Speed Controller Installation Instructions2

Installation

Wiring

• Ensure that the wires between the P216 Series

controller and the fan motor do not exceed 100 m

(328 ft).

• Wires connected to the line-voltage terminal block

must be 3,31 mm2(12 AWG) or smaller.

• Low-voltage wires must be less than 30 m (100 ft).

Description

A DIP switch will be used to select one of 4 different

pressure ranges. There is one potentiometer to

manually adjust the setpoint.

• There is one potentiometer to manually adjust the

minimum speed.

• A green LED will indicate that power is applied.

• Two 3 position screw terminal blocks will be used

to connect the 50 bar transducers.

• A 3 position screw terminal block will be used to

select HP or Reverse modes.

• Contacts between HP and C will run the fan at full

speed.

• Contacts between REV and C will increase the fan

speed as pressure decreases (Reverse Operation).

ш50 mm

P = 8 W max.

55 °C = 8 A max.

IP54

55 °C = 6 A max.

40 °C = 8 A max.

IP54

WARNING: Risk of Electric Shock.

Disconnect or isolate all power supplies

before making electrical connections.

More than one disconnect or isolation

may be required to completely

de-energize equipment. Contact with

components carrying hazardous voltage

can cause electric shock and may result

in severe personal injury or death.

IMPORTANT: Do not connect supply power to the

P216 Series controller before finishing wiring and

checking all wiring connections. Short circuits or

improperly connected wires can result in damage to

the P216 Series controller and void any warranty.

IMPORTANT: Do not exceed the P216 Series Fan

Speed Controller electrical ratings. Exceeding P216

Series controller electrical ratings can result in

permanent damage to the P216 Series controller

and void any warranty.

IMPORTANT: Use copper conductors only.

Make all wiring in accordance with local, national,

and regional regulations.

IMPORTANT: Electrostatic discharge can damage

P216 controller components. Use proper

Electrostatic Discharge (ESD) precautions during

installation and servicing to avoid damaging P216

components.

DIP Switch Block

LED

Setpoint

Min speed

M1 L1

L2/N

HP C REV

Earth Ground

Connection

Power Supply

and Motor Terminal

Heatpump

and Reverse action

Terminal

P2 C

VP1C

Two Pressure

Transducers Inputs

20% 100%

P216 Series Condenser Fan Speed Controller Installation Instructions 3

There is a 4 position DIP switch to choose various setup configurations.

When Switch 3 is set to OFF, the Master Mode is selected and one or two P499VCS-405C Pressure Transducers

are used as inputs to change the speed of a fan motor. In Normal Operation, the maximum speed occurs when the

higher of the 2 pressure inputs is greater than or equal to the setpoint and the minimum speed occurs when the

pressure is equal to the setpoint minus the prop. band (see P216 Normal Operation Example).

In Reverse Operation (selected by connecting a jumper between the REV and C terminals), the minimum speed

occurs when the pressure is equal to the setpoint and the maximum speed occurs when the pressure is less than

or equal to the setpoint minus the prop. band.

When Switch position 3 is set to ON, the Slave Mode is selected and the Setpoint potentiometer defines the input

voltage level that causes the motor to run at full speed. For example, if the 2-10 Vdc Setpoint Range is selected

and the Setpoint potentiometer is adjusted completely to "+", then the motor will run at full speed when Vin = 10 Vdc.

If the Setpoint potentiometer is adjusted midway between "-" and "+", then the motor will run at full speed when

Vin = 6,0 Vdc (see P216 Slave Operation Example).

1234

Min Speed Switch

OFF

Motor never stops, always runs at Min Speed

or greater, depending on conditions.

Minimum Speed Feature is disabled.

Motor shuts completely off at low pressure.

P216 Operation

Using P499VCS-405C

Transducer Setpoint Range

CCW - CW

(BAR)

SW1 SW2 SW3

OFF OFF OFF

OFF

OFF OFF

OFF

ON ON

4 - 10

8 - 14

14 - 24

22 - 42

2,0

2,5

4,0

5,0

Proportional Band

(BAR)

Mode

OFF

Master

P216 Operation

in Slave Mode

Note 1: The Proportional Band in Slave Mode Extends from 0 Vdc to the Setpoint Voltage.

Setpoint Range

CCW - CW

(Vdc)

SW1 SW2 SW3

OFF OFF ON

OFF ON

2 - 10 Vdc

1 - 5 Vdc

(See Note 1)

Proportional Band

(BAR)

Mode

Slave

TB1

M1 L1 L2/N L2/N

VAC

Fan-Motor

Power Supply

208 - 240 Vac 50/60 Hz

P216 Series Condenser Fan Speed Controller Installation Instructions4

P216 Normal Operation Example using a 230 V Supply- Output Voltage vs Input Pressure

Note: Set switches 1-3 as shown to select a 14-24 Bar Setpoint range with a 4 Bar Proportional Band.

Adjust the Setpoint potentiometer to 20 Bar (which is 60% rotation from the "-" or CCW end of the Setpoint

potentiometer). Adjust the Min. Speed potentiometer completely CCW (to set the Min Speed to 20% of

230V or 46V). Setting Switch 4 to ON causes the motor to always run at minimum speed or greater.

P216, 0 - 10 Vdc Slave Operation Example using 230 V Supply - Output vs Input Voltage

Input (Pressure - Bar)

Output to Motor

(VAC)

16 Bar 20 Bar

Setpoint

220 V

Min. Speed 46 V

DIP Switch Block

Setpoint

60% from “-”

Min speed

20% 20% 100%

Proportional Band

1234

0 V

Input (Voltage)

Output to Motor

(VAC)

6,0 Vdc

Setpoint

220 V

230 V*0,2 = 46 V

Setpoint

at midscale

Min speed

20% 20% 100%

Proportional Band

1234

6,0 V*0,2 = 1,2 Vdc

20% Min Speed

Switch 4 = OFF

0 V

10,0 Vdc

Note 1: If Min Speed is set to 40%, then Output turns off at 230 V*0,4 = 92 VAC

when Input Voltage drops to 6,0 V* 0,4 = 2,4 Vdc.

DC Voltage Connection

VP1C

0 - 10 Vdc

Control Signal

See Note 1

P216 Series Condenser Fan Speed Controller Installation Instructions 5

P499 Electronic Pressure Transducers

P216 Series controllers are designed to reference

either one or two Johnson Controls P499 Electronic

Pressure Transducers to monitor condenser pressure.

On P216 Series controller applications that use two

P499 transducers, the P216 Series controller always

references the transducer that is sensing the higher

pressure.

P499VCS-405C, 0-50 bar, 0-10 Vdc Output,

Pressure Transducer

Only P499 models that have a 0-10 Vdc output signal

can be used with the P216 control.

IMPORTANT: Operate the P216 only in

combination with one or two P499VCS-405C

Pressure Transducers.

Wire Connection Terminal

Red V

Black C

White P

www.johnsoncontrols.com

P216 Series Condenser Fan Speed Controller Installation Instructions6

Metasys® and Johnson Controls® are registered trademarks of Johnson Controls, Inc.

Building Efficiency

507 E. Michigan Street, Milwaukee, WI 53202

Building Efficiency

Headquarters: Milwaukee, Wisconsin, USA

Branch Officies: Principal Cities World-wide

® Johnson Controls and PENN are registered trademarks of Johnson Controls, Inc. in the

United States of America and/or other countries. All other trademarks used herein are the property

Technical Specifications

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these

specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or

misuse of its products.

P216xxx-x Condenser Fan Speed Controller

Input Signal 0 - 10 Vdc

Power Supply 208 - 240 Vac 50 - 60 Hz

Control Action Direct or reverse mode

Maximum Motor Current 12 Amp

Minimum Motor Current 0,5 Amp

Ambient Operating Conditions -40 to 60C (-40 to 140F)

Ambient Shipping and Storage

Conditions -40 to 85C (-40 to 185F)

Enclosure Type NEMA 3R, IP54

Dimensions (H x W x D) 159 x 177 x 70 mm (6-1/4 x 7 x 2-3/4 in.)

Weight 1,0 kg (2,2 lb)

Compliance Johnson Controls, Inc., declares that these products are in compliance with the essential

requirements and other relevant provisions of the EMC Directive 2004/108/EC,

Low Voltage Directive 2006/95/EC.

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