Johnson Controls M100C Series User manual

Installation Sheets Manual 121

Motor Actuators Section M

Technical Bulletin M100C

Issue Date 0493

Part No. 34-636-70

Rev—

Figure 1: M100

The M100C Series Motor Actuator is used in damper and valve

applications where proportional control from a digital controller is

required.

The M100C has the capability of communicating with Metasys

AHU/UNT or DSC1000 controllers depending on the position of the 8-pin

DIP switch. Other functions that are user programmable include master or

slave configuration, direct or reverse acting mode, the address to which the

actuator will respond and the linear or S-curve response characteristic.

M100C Series of Motor Actuators with

Proportional Digital Control Signal Input and

R81C Interface Board

Applications

2 M Motor Actuators—M100C Series of Motor Actuators

The following table lists the torque rating for each model

(MXXXCYZ—where X = Model No.):

Table 1: Torque Ratings

MODEL DESCRIPTION

M110 25 in·lb (2.8 N·m) Torque with Spring Return

M120 35 in·lb (4.0 N·m) Torque, Non-Spring Return

M130 50 in·lb (5.6 N·m) Torque with Spring Return

M140 75 in·lb (8.5 N·m) Torque, Non-Spring Return

M150 150 in·lb (17 N·m) Torque, Non-Spring Return

The following table lists the input voltage options available

(MXXXCYZ—where Y = Power Source Option):

Table 2: Input Voltage Options

OPTION DESCRIPTION

A120 VAC

D240 VAC

G24 VAC

H24 VAC 1:1 Isolation

The following table lists the factory mounted accessories available

(MXXXCYZ—where Z = Accessory Option):

Table 3: Factory Mounted Accessories

OPTION DESCRIPTION

ANo auxiliary switch

BOne SPDT switch S91DJ-1 installed on auxiliary end of M100

CTwo SPDT switches S91EJ-1 installed on auxiliary end of M100

DS91 Potentiometer (1000 ohm) installed on auxiliary end of M100

M100C Actuators receive and interpret digital commands from a

controller for accurate positioning of the output shaft. The M100CAA-2 is

a dual direct and reverse action model replacing the M100CAA-1 (direct

acting only) and M100DAA-1 (reverse acting only) models.

The M100C Motor Actuator travel is factory set at 90 degrees and is field

adjustable from 65 to 270 degrees.

The timing of the actuator is 38 seconds for 90 degree rotation and

60 seconds for 160 degree rotation.

Torque

Power Source

Factory Mounted

Accessories

Control Input

Travel and Timing

MMotor Actuators—M100C Series of Motor Actuators 3

LOAD END

10°(AX)

Direction of

Drive Rotation

COM to CCW Shorted

Drive Shaft

Y20A1-15

Keyway Zero Reference

Position

Direction of Drive

Rotation COM to CW Shorted

Figure 2: Direction of Rotation

All reference to the direction of rotation is when viewing the load end as

stamped on the actuator housing shown in Figure 2. From this view, the

Counterclockwise (CCW) limit is the zero reference.

The actuators are factory set at zero position which is 10 degree Clockwise

(CW) from vertical (see Figure 2) and for 90 degree clockwise travel.

When using Y20 linkage kits, each 15 degrees of actuator rotation results

in 0.1 inch (2.54 mm) of linear movement of the rack assembly.

1.69

4 Mounting Slots

.875

22.23

5.64

143 4.88

124

4.00

102

4.81

122

.56

14 .266

6.76

7.28

185

.45

12 1.50

1.31

3.31

4.65

118

.29

.38

.03

.76

5.81

148

1.75

.16

4.38

111

2.50

641.25

4 Holes

1.27

.97

.51

5.13

130

2.56

Top View

Load End Auxiliary End

Side View

M100PB13.drw

Figure 3: M100 with Spring Return Dimensions

Figure 3 shows the dimensions for a standard M100 Series Motor

Actuator. Additional space is to be allowed for options such as a switch

kit (two inches additional length at auxiliary end).

Direction of

Rotation

Dimensions

4 M Motor Actuators—M100C Series of Motor Actuators

MMotor Actuators—M100C Series of Motor Actuators 5

Installation Procedures

•screwdriver, Phillips-head (No. 1 or 2)

•screwdriver, flat-blade, 1/8 inch tip

Note: All series M100 motor actuators are for use only as operating controls.

Where an operating control failure would result in personal injury

and/or loss of property, it is the responsibility of the user to add

devices (safety, limit controls) or systems (alarm, supervisory systems)

that protect against and/or warn of control failure.

•Follow NEC and local electrical codes.

•Disconnect all power supplies.

•Observe the following ranges and limitations:

Power Requirements 24 VAC at 50/60 Hz, 25 VA spring return, 20 VA non-spring return

Ambient Operating

Conditions -40° to 125°F (-40° to 52°C), 90% RH non-spring return

-35° to 125°F (-37° to 52°C), 90% RH spring return

Ambient Storage

Conditions -40° to 125°F (-40° to 52°C), 90% RH

•Do not install the motor actuator in atmospheres with explosive vapors

or escaping gases, or where vapors having deteriorating properties

might attack the actuator’s metal parts.

•Wiring into return air systems should be sealed to prevent aspiration of

corrosive air into the actuator.

Upright mounting of the motor actuator is required.

When mounting on a valve, do not mount below the horizontal plane of

the valve piping to prevent damage to the motor actuator if the valve leaks

or develops condensation.

Valve medium temperatures above 250°F (121°C) are permissible only if

the maximum ambient temperature at the motor actuator is less than

105°F (41°C).

Locate the motor actuator where the shaft and wiring terminals are accessible.

Follow installation procedures for the linkage kit used to couple the motor

actuator and the controlled device.

When not utilizing a damper or valve linkage kit, use four 1/4 x 1 inch

bolts for mounting the motor actuator.

Perform travel adjustments described in the Travel Adjustment section as required.

Tools Needed

Precautions and

Code

Requirements

Mounting

6 M Motor Actuators—M100C Series of Motor Actuators

To install the R81 board kit in a Series M100X base motor actuator or

remove and/or replace the electronic circuit boards in an existing Series

M100 motor actuator, proceed as follows:

CAUTION: Disconnect the electrical power supply before

attempting to remove the wiring connections and the

boards to prevent possible electrical shock or damage

to the equipment.

1. Remove the motor actuator’s top cover by loosening the two cover

screws.

2. Verify that power is removed from the unit and disconnect all wiring

connections to the terminal board.

3. Loosen the bracket screw and remove the bracket.

4. Pull the vertical board straight upward. Be careful not to bend or

damage the pin terminals.

5. Remove the two screws from the terminal board.

6. Remove the terminal board by grasping the receptacles and lifting

straight upward being careful not to bend or damage the pin terminals.

1. Install terminal board by carefully placing the terminal receptacles onto

the pin terminals.

Terminal

Board

Terminal

Board Screws

Receptacles

Pin Terminals

M100C01

Figure 4: Terminal Receptacles

R81 Circuit Boards

Removing Boards

Installing Boards

MMotor Actuators—M100C Series of Motor Actuators 7

2. Fasten the terminal board in place using the terminal board screws that

are supplied with the R81 kit.

Vertical Board

with Attached Cover

M100C02

Terminal

Receptacles

Terminals

Figure 5: Installing Vertical Board

3. Install the vertical board (includes ribbon cable attached to the cover

mounted board) by carefully placing the terminal receptacles onto the

pin terminals as shown in Figure 5.

Note: Align all pins within the receptacle.

Bracket

M100C03

Figure 6: Installing Bracket

8 M Motor Actuators—M100C Series of Motor Actuators

4. Place the bracket supplied with the motor actuator over vertical board

and fasten the bracket in place with captive screw as shown in

Figure 6.

MODEL NO.

M150 X GA-1

Base Actuator

Requires R81 Electronic Board Kit

This Model Contains

R81CAA-2

Electronic Board Kit

Identification

Label

M100C04

Figure 7: Installing Identification Label

5. Install the adhesive backed label supplied in the R81 kit.

IMPORTANT:As shown in Figure 7, locate the label on the insulation

barrier. The letter on the R81 label will complete the

number that identifies the Series M100 with the R81

installed.

6. Configure the switch settings as required by installation specifications

and shown in the Calibration Procedures section.

7. Install the motor actuator if it is not already mounted.

8. Make control and 24 VAC wiring connections as shown in the Control

Wiring section.

9. Turn on power supply.

10. Cycle the motor actuator using the Y199 tester or controller to check

operation.

MMotor Actuators—M100C Series of Motor Actuators 9

CAUTION: Disconnect the electrical power supply before wiring

the motor actuator to avoid possible electrical shock

or damage to the equipment. Always disconnect the

24 VAC power supply before attempting to make any

wiring connections.

Make all wiring connections using copper conductors only. Wire in

accordance with National Electric Code and local regulations.

M100C05

Wiring

Compartment

Figure 8: Wiring Junction Box Attached to M100

Make all splices in junction boxes using approved solderless connectors,

or by soldering and then taping the connections. Locate all splicing and

excess wiring outside the motor actuator wiring compartment. If desired,

add a standard electrical box to the wiring compartment of the motor

actuator as shown in Figure 8.

Runs less than 50 feet (15 m) long require no shielded cable. Avoid

running low voltage control wiring in the same conduit pipe as line voltage

wiring or other conductors that supply highly inductive loads (contactors,

coils, motors, generators, etc.).

If the control wiring is over 50 feet (15 m) long, run in a common conduit,

or near inductive loads, the use of shielded cable is recommended. Use 22

AWG gauge, Beldfoil 8761 or equivalent for runs up to 250 feet (76 m).

For 250 feet (76 m) to 500 feet (152 m) runs, use 18 AWG gauge Beldfoil

8760 or equivalent.

Control Wiring

10 M Motor Actuators—M100C Series of Motor Actuators

24 VAC

Power

Supply

CCW

COM

BUS

M100C

Level 1 Bus or

Zone Bus

from Controller

Tape off the shield

end at the motor

actuator. Connect

the shield only at

the controller.

M100C06

Figure 9: Typical Single Unit Wiring Diagram

Connect the shield only at the controller. Do not connect shield to any

other point.

C500AAC-1

Power

Supply

CCW

COM

BUS

CA-3

CCW

COM

BUS

CA-1

CCW

COM

BUS

HMA-2

CCW

COM

BUS

CA-4

CCW

COM

BUS

CA-2

Power

Supply

Power

Supply

TE-1

TE-2

TE-3

TE-4

AFS-1

AFS-2

TC-1

HT-1

HT-2

Power

Supply

Power

Supply

Power

Supply

Power

Supply

Power

Supply

TZ-9

TZ-6

TZ-4

TZ-5

TZ-7

TZ-3

TZ-2

OFF

ADDRESS 23

345

OFF

ADDRESS 24

12 345

OFF

ADDRESS 20

12 34

OFF

ADDRESS 14

45 678

OFF

ADDRESS 17

TZ-1

*Shield is connected to Common ofthe controller.

**Loose ends of the shield are to be taped off as

required. Do not connect to ground.

Figure 10: Typical Parallel Wiring Diagram All Master Actuators

Figure 10 shows a typical wiring diagram for a parallel system with all

motor actuators set as master. Each motor actuator has a separate address.

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